Abstract: Provided are a protrusion forming device, a protrusion forming method, and a formed article, with which a height equal to or greater than the plate thickness is possible, the edges are sharp, and cracking can be prevented. This protrusion forming device is characterized by being equipped with a die unit provided with a die hole, and a punch unit having a large punch part with a size such that this part cannot be inserted into the die hole, and a small punch part that protrudes from the large punch part toward the die unit and can be inserted into the die hole, and characterized in that the workpiece is deformed by pressing a portion of the workpiece arranged between the die unit and the punch unit toward the die unit by means of the punch unit, thereby forming a protrusion.

Abstract: A machining surface of a die are provided with a pair of inclined surfaces facing each other across a gap and a flat surface interposed therebetween. Each inclined surface includes an inner end portion on a side near the flat surface and an outer end portion on a side farther away from the flat surface. The molding method includes a mounting step of mounting the metal sheet on the die to span both inclined surfaces, and a pressing step of forming a reduced-thickness portion by pressing the metal sheet between the punch and the inclined surfaces of the die. The pressing step includes setting a bottom dead center of the punch to maintain a gap formed between the inner end portion and a surface of the metal sheet facing the inner end portion.

Abstract: An apparatus for trimming a sheet metal panel in a die set. A grinding tool including a grinding wheel driven by a rotary drive is used to grind away a shear affected zone from the trimmed edge formed by the trim steel. The grinding tool is disposed within a cavity defined by the reciprocating die and is oriented to grind away a shear affected zone as the reciprocating die moves the grinding tool into engagement with the trimmed edge.

Abstract: Quality collars with long collar lengths, homogeneous wall thickness distributions, and high loadability even in high-strength materials such as steel can be achieved on workpieces according to the disclosed methods and devices. One example method involves drawing the workpiece such that the drawn workpiece has a flange region and a drawn region adjoining the flange region, wherein the drawn region has a wall region and a drawn base adjoining the wall region, with the wall region forming a part of the collar; punching the drawn base located in the drawn region of the workpiece such that a drawn-base subregion adjoins the wall region; expanding the drawn-base subregion such that the expanded drawn-base subregion forms a part of the collar; and at least partially ironing and/or expanding the collar.

Abstract: The problem of achieving great collar lengths with good quality and even when using high-strength metals, in particular high-strength steels, in a simple manner is solved by the disclosed methods and devices. One such method for producing a collar on a workpiece may involve preforming a region of the workpiece to form a material reserve for a collar drawing operation and drawing the workpiece to form a collar such that the drawn workpiece comprises a flange region and a drawn region adjoining the flange region, with the drawn region including a wall region and an adjoining drawn base. At least some material from a region of the material reserve may be used to form the wall region. The method may further involve punching the drawn base such that an opening is made in the drawn base and the wall region is adjoined by a drawn base sub-region, as well as widening the drawn base sub-region.

Abstract: A die set adapted to remove an end of a substantially flat lug of an electrical connector. The die set includes a first die and a second die. The first die includes a first frame and a spring loaded member connected to the first frame. The first frame includes a first contact surface adapted to directly contact a first side of the lug. The second die includes a second frame having a second contact surface adapted to contact a second side of the lug at a position offset from the first contact surface. The spring loaded member is adapted to contact the first side of the lug directly opposite the second contact surface. The first and second contact surfaces are adapted to shear off the end of the lug from the electrical connector.

Abstract: A device and a method for shaping sheared edges on stamped or fine-blanked parts having a burr include at least one cutting stage and at least one forming stage. The forming stage includes a shaping punch which has a shaping region for smoothing the sheared edge of the outer or inner contour of the workpiece to the net shape and an embossing shoulder for mashing the burr of the outer or inner contour. The shaping punch is configured so that the shaping region initially bends the burr on the outer or inner contour away from the sheared edge, then seizes the sheared edge for widening, wherein the embossing shoulder of the shaping punch mashes the burr on the outer or inner contour when the widening on the workpiece has ended and flattens the embossing bead, created during mashing, during separating of the shaping punch from the workpiece.

Abstract: The invention relates to a device for drawing components from a blank (1) made of metal using a drawing punch (2) and a die (3), the drawing punch (2) having a cutting edge (4) for trimming the blank (1) during the drawing procedure and a run-in contour (5) being provided in the die (3). The invention also relates to a method for drawing a blank using the device according to the invention and to a use according to the invention of the method. The run-in contour (5) of the die (3) is configured such that the cutting edge (4) and the run-in contour (5) are only in cutting engagement in certain regions in the drawing punch position at the start of the cutting procedure along the cutting line (7).

Abstract: The invention relates to a device and method for producing flanged drawn members from a planar and/or pre-shaped plate of metal using a drawing punch having at least one cutting edge or rounded portion, a retention member and a drawing die, wherein the drawing die has a rib region, a flange region and a support region for the plate, the plate being placed on the support region of the drawing die and being shaped into the drawn member by the drawing punch being introduced into the drawing die and at the same time being cut at the flange region.

Abstract: The invention relates to a device for producing shell components having at least a lower region, a frame region and optionally a flange region from a planar or preformed plate with a drawing die and a drawing punch, the drawing die having a shaping region and at least one cutting region, the shaping region of the drawing die having at the end of the drawing operation the outer shape of the shell component to be drawn and to be cut in the lower region, frame region and optionally in the flange region, the drawing punch having a shaping region and at least one cutting region, the shaping region of the drawing punch having, at the end of the drawing operation, the inner shape of the shell component to be drawn and to be cut with a lower region, frame region and optionally a flange region.

Abstract: To produce a molded part with a through-hole, a rod-shaped blank is pushed through a guide into a cavity and fixed in place. The end region of the blank is compressed and reshaped into a disk. A disk core having the same cross-sectional shape as the blank is ejected out of the disk using a punch and pushed into the guide and moved back together with the unshaped part of the blank. The disk is severed from the disk core and the molded part is removed from the cavity. During the penetration step, the disk present in the cavity is subjected to an axial pressure in the disk core ejection direction and the blank is subjected to an axial counter-force opposite to the disk core ejection direction.

Abstract: A method for cutting to length a piece of tube having an inner tube and an outer tube sheathing, the piece of tube being detached with the aid of a cutting tool at a cutting site in a plane oriented transversely to the longitudinal extent of the tube. The tube sheathing is surrounded by a severable tube fixing element, which covers over the intended cutting site before the piece of tube is detached using the cutting tool at the cutting site, and the tube fixing element completely encloses the outer tube sheathing in the circumferential direction. The tube fixing element is fixed on the tube sheathing and/or the tube enclosed by the tube fixing element is severed with the cutting tool such that a relative displacement of the tube fixing element with respect to the tube sheathing or of the tube sheathing with respect to the inner tube is prevented.

Abstract: An oil hole penetrating through a partition wall of a pulley cover of a continuously variable transmission is formed in a direction perpendicular to an axis of the pulley cover. The pulley cover, having first and second hydraulic oil chambers through which a movable pulley half of a pulley of the continuously variable transmission is biased toward a fixed pulley half thereof, is manufactured in the step of machining a metal sheet. The manufacturing step includes a first step of press-forming the annular partition wall of the pulley cover, a second step of opening the oil hole in the partition wall, the oil hole allowing communication between the first and second hydraulic oil chambers, and a third step of press-forming the peripheral wall of the second hydraulic oil chamber at an outer side, in a radial direction, of the partition wall.

Abstract: A method of manufacturing a press mold for mass-producing a hot stamping cold trim includes bonding first and second steel bodies made of different materials to form a single body mold material, polishing a bottom surface and one edge surface of the mold material with processing margins, processing edge surfaces other than the one edge surface on which a bonding part is positioned, processing reference holes for guide pins and a reference surface, forming bolt holes penetrating through the reference surface and the bottom surface, processing a surface of the first steel body in a predetermined shape, heat-treating the mold material, and polishing the bottom surface and the one edge surface having the processing margins at desired accurate dimensions and wire-processing the one edge surface with the processing margin to configure a front end part having the desired accurate dimension.

Abstract: The invention relates to a device for producing shell components having at least a lower region, a frame region and optionally a flange region from a planar or preformed plate with a drawing die and a drawing punch, the drawing die having a shaping region and at least one cutting region, the shaping region of the drawing die having at the end of the drawing operation the outer shape of the shell component to be drawn and to be cut in the lower region, frame region and optionally in the flange region, the drawing punch having a shaping region and at least one cutting region, the shaping region of the drawing punch having, at the end of the drawing operation, the inner shape of the shell component to be drawn and to be cut with a lower region, frame region and optionally a flange region.

Abstract: A bossed disc-like member manufacturing method and apparatus with which it is possible to simply form a boss portion with a desired height. The method includes a level difference formation step that moves a second portion, which is positioned on the inner peripheral side of a first portion in a radial direction of a disc-like blank, relative to the first portion in a first direction which is the thickness direction of the blank, thus forming a level difference between the first portion and the second portion. A conical portion formation step moves the second portion relative to the first portion in a second direction opposite to the first direction, eliminating the level difference. In this manner, a conical portion is formed in the second direction on the inner side of the second portion; and a burring step performs a burring process on the conical portion, thus forming the boss portion.

Abstract: A connection between metal studs and bridging members using a separate light gauge bridging connector with teardrop-shaped interface notches and longitudinally-offset interface notches that more effectively grip the web of the metal studs.

Abstract: There is provided a through-hole manufacturing method for a cylindrical body wall that enables the operation of forming a through-hole without leaving a machining burr on the wall of a cylindrical member to be easily and reliably carried out without depending on experts.

Abstract: Apparatus and method for cutting HVAC round duct and spiral duct and all attendant-attaching structures comprising a computer controlled machine able to cut round and spiral HVAC ducts and also the ability to send attendant-attaching structures that are then cut on a flat X and Y cutting machine.

Abstract: A sensor component housing includes at least one tube section with a tube wall, wherein the tube wall has an opening and the tube section has a diameter and a first and second end. The first and/or the second end has tilted areas such that the diameter tapers to an end diameter toward the first and/or the second end of the tube section.

Abstract: A method for assembling a part of a metal material and a part of a composite material, the junction of the two parts being achieved through a fastener having a substantially constant section and received in a first hole formed in the part of a metal material and a second hole formed in the part of a composite material. According to the disclosed embodiments and before assembling the aforementioned parts, the method includes: an expansion step for generating a field of compression stresses at the periphery of the first hole and locally in the material constituting the part of a metal material using an expansion tool; a single boring step for making the first hole and the second hole with a diameter Øfinal substantially larger than the diameter of the fastener in order to leave a gap between the inner walls of the holes and the outer surface of the fastener; and an assembling step for placing the fastener inside the holes for maintaining together the metal part and the composite part.

Abstract: A punch for use in molding a workpiece with lubricating oil interposed between the punch and the workpiece includes a straight portion and a diameter-increasing portion. The straight portion includes an end face and a side face. The straight portion extends in an axial direction. The end surface extends in a radial direction perpendicular to the axial direction. The side surface is connected to the end surface. The diameter-increasing portion is connected to the straight portion. The diameter-increasing portion includes a width in the radial direction, which is identical to that of the straight portion, at a junction between the straight portion and the diameter-increasing portion. The width of the diameter-increasing portion in the radial direction increases with distance from the straight portion. At least one of the end surface and the side surface of the straight portion is formed with a pit.

Abstract: A work-punching device and work-punching method capable of appropriately changing a counter load is provided. Also, a method for manufacturing an element for continuously variable transmission with simple process is provided. A counter load may be controlled by increasing and decreasing a pressure of a fluid, when punching an element 10 from a metal band plate 20 while applying a counter load by a counter punch 113.

Abstract: A press die including a first die, a second die disposed opposite to the first die to perform a press work on a panel together with the first die, a drawing unit configured to hold the panel, a trimming unit configured to cut the panel, and a fluid pressure controlling unit configured to selectively deliver fluid pressure to one of the drawing unit and the trimming unit, thereby operating both of the drawing unit and the trimming unit even with a small fluid pressure by selectively delivering fluid pressure to one of the drawing unit and the trimming unit.

Abstract: The invention relates to a device for drawing components from a blank (1) made of metal using a drawing punch (2) and a die (3), the drawing punch (2) having a cutting edge (4) for trimming the blank (1) during the drawing procedure and a run-in contour (5) being provided in the die (3). The invention also relates to a method for drawing a blank using the device according to the invention and to a use according to the invention of the method. The run-in contour (5) of the die (3) is configured such that the cutting edge (4) and the run-in contour (5) are only in cutting engagement in certain regions in the drawing punch position at the start of the cutting procedure along the cutting line (7).

Abstract: An oil hole penetrating through a partition wall of a pulley cover of a continuously variable transmission is formed in a direction perpendicular to an axis of the pulley cover. The pulley cover, having first and second hydraulic oil chambers through which a movable pulley half of a pulley of the continuously variable transmission is biased toward a fixed pulley half thereof, is manufactured in the step of machining a metal sheet. The manufacturing step includes a first step of press-forming the annular partition wall of the pulley cover, a second step of opening the oil hole in the partition wall, the oil hole allowing communication between the first and second hydraulic oil chambers, and a third step of press-forming the peripheral wall of the second hydraulic oil chamber at an outer side, in a radial direction, of the partition wall.

Abstract: A stamping die (20) includes a base set (21), a punch (241, 242, 243, 244, 245) detachably assembled on the base set, and a stripper plate (23) disposed on top of the base set. The stripper plate defines a through hole (231) through which the punch passes, and at least one elastic member (28) is disposed between the base set and the stripper plate. The stamping die can punch different shaped holes by means of changing the punch.

Abstract: Can shells are produced with tooling installed on a single action mechanical press, and the tooling includes an upper retainer supporting a blank and draw die enclosing an outer pressure sleeve and an inner pressure sleeve surrounding a die center punch, all having air actuated pistons. The die center piston has an air reservoir connected by air passages which form air springs for the inner pressure sleeve, and the outer pressure sleeve receives the same controllable air as the reservoir or low pressure plant air supply. The inner pressure sleeve has a projecting nose portion which initiates the drawing of a cup and has contoured surfaces which mate with corresponding surfaces on a die core ring to form and clamp the chuckwall of the shell during downstroke of the press. A lower panel punch forms the center panel, panel wall and countersink of the shell during upstroke of the press.

Abstract: A method includes providing a sheet having layers characterized by different softnesses, providing a die component having a leading surface that is generally concave, and causing the leading surface to puncture the sheet thereby to cut a part from the sheet. The method provides improved flatness of parts cut from sheets having layers of varying softness and prevents soft material from exiting the sheet because the peripheral edge of the leading surface applies maximum pressure to the sheet during the puncturing step.

Abstract: A lead frame and a method of making a lead frame for a semiconductor package. The lead frame is formed by stamping a lead frame material into a desire configuration. The stamped lead frame is then affixed to a support material. When assembling a semiconductor package using the lead frame, during saw singuation, the saw does not have to cut through much lead frame material. Thus, the saw blade does not wear quickly.

Abstract: A sheet metal punching apparatus 1 includes an upper die holder 2 which is raised and lowered by a hydraulic ram and the like; a pressing plate 3 secured to the upper die holder 2; a pressing pad 5 suspended from the upper die holder 2 through a resilient member 4; a punch holder 7 constructed as a punch unit secured to the pressing pad 5 by means of a bolt 6 and the like; a lower die 9 on which thin sheet metal 8 to be subjected to punching is placed; and a die 10 embedded in the lower die 9.

Abstract: A hole 30 is formed in the center of the rear end face 20 of a round billet 10. The hole 30 has a predetermined depth from the rear end face 20 and a plurality of grooves 31 are provided in the side surface thereof. Each groove 31 extends in the depth direction of the hole 30. Piercing and rolling of the round billet 10 having the hole 30 is performed using a piercing mill having a plug. During piercing and rolling, the bottom surface of the hole 30 is broken through by the plug and a protrusion which is to be the starting point of burrs is formed, and the protrusion is absorbed by the groove 31 as the plug advances. Consequently, formation of burrs at the rear end of a hollow shell after piercing-rolling thereof can be suppressed.

Abstract: A method of forming a chamfered through hole having a chamfered portion at each end thereof by: forming a prepared hole in a plate-like portion; forming a first chamfered portion by driving a first punch; forming a second chamfered portion by driving a second punch, which has a second tapered surface and a generally columnar central pressing portion protruding from the center of the second tapered surface and having an annular corner at a tip thereof, and thereby forming the second chamfered portion and a central recess recessed axially inward; and punching out an unnecessary portion protruding radially inward of the prepared hole by using a finishing punch having an outer diameter equal to or smaller than that of the corner of the central pressing portion. The punching out the unnecessary portion is performed by punching from the first chamfered portion toward the second chamfered portion using the finishing punch.

Abstract: A device for the production and/or machining of parts, in particular for the production of stampings, by at least one die which is capable of being put under pressure and/or force, and which has at least one plate and one die element, the die element being supported in the plate against pressure elements via a resilient element.

Abstract: A stamping die (20) includes a base set (21), a punch (241, 242, 243, 244, 245) detachably assembled on the base set, and a stripper plate (23) disposed on top of the base set. The stripper plate defines a through hole (231) through which the punch passes, and at least one elastic member (28) is disposed between the base set and the stripper plate. The stamping die can punch different shaped holes by means of changing the punch.

Abstract: A pressing apparatus 30 performs plastic working by pressing a punch 36 into a metal plate 31. The pressing apparatus 30 includes a rough surface part 47 that is formed at a front-end-side area of an outer surface of the punch 36, the level of surface roughness of the rough surface part 47 being greater than that of other area part, and a smooth surface part 48 that is formed at a base-end-side area that is located at a relatively base-end side in comparison with the area of the rough surface part 47, the smooth surface part 48 being smoother than the rough surface part 47. The punch is inserted up to a point where the rough part goes beyond one surface of the metal plate that is opposite to the other surface thereof that is provided at a side at which the insertion of the punch into the metal plate is started. By this means, the formation of a bump on the punched-side surface is prevented.

Abstract: The method of forming a through-hole is capable of preventing formation of burrs, improving machining efficiency and reducing machining cost. The method of forming a through-hole in a circular wall of a cylindrical part of a work piece comprises the steps of: setting the work piece to a die; inserting a punch, which is provided to a rod-shaped metal core, into the cylindrical part; and pressing and moving a press pin toward the die together with the punch so as to drive the punch into an inner face of the circular wall and bore the through-hole. The press pin is inserted in the cylindrical part via a guide through-hole, which has been formed in the circular wall of the work piece and which is located on the opposite side of a prescribed position corresponding to the through-hole to be bored, and contacts a surface of the metal core, which is located on the opposite side of the punch.

Abstract: A solder preform for use to attach an electronic component to a substrate. The preform is for placement by a pick-and-place machine using a vacuum nozzle which picks the preform from a preform holder. Each of the sides of the preform configured to function as a vacuum side pick up surface has an enlarged planar surface area. Methods for forming such solder preforms are also disclosed.

Abstract: A novel multipart punch and system allows apertures to be formed in hydroformed members with the slug which would otherwise result being divided into two or more smaller slugs. These smaller slugs can be folded back into the hydroformed member and held captive therein or removed if desired. The multipart punch and system provides a flush surface in the hydroforming mold when the punch is in its initial position to allow easy loading and unloading of the mold and to allow additional blank to be fed into the mold during the hydroforming operation, if desired. Also, the hydraulic ram used with the multipart punch need develop less force than an equivalent prior art stepped punch.

Abstract: A method for perforating a sheet (1) with the aid of a stamp (3) and a matrix (2) is described, the sheet (1) being elongated before the hole punching in accordance with the setpoint diameter in the hole boundary area through bulging of the hole area. In order to be able to stamp flat perforated sheets, it is suggested that the sheet (1) be countersunk through embossing in the hole boundary area on the side diametrically opposite the matrix (2) after the hole punching to equalize internal tensions.

Abstract: A system for automatically cold working holes in metal components is disclosed. An automated mandrel moves in relation to a workpiece in order to perform cold expansion of holes in the workpiece. The mandrel is aligned with the axis of each hole and the surface of the workpiece adjacent to the hole. The system may be used to cold work holes in aircraft components, such as wings and fuselage skins.

Abstract: A method and apparatus for cold forming a battery terminal having a base and an insert. The insert includes a first portion encapsulated within the base and a second portion that extends beyond a first side of the base.

Abstract: In a process for forming a linking element for a push belt for a continuously variable transmission, material is displaced from a central portion of the linking element during a blanking process, which central portion is substantially centrally located in the horizontal transverse direction. A blanking member which is applied during the blanking process, comprises a shaping surface which abuts against a front surface or a back surface of the linking element under the influence of pressure during the blanking process. The blanking member is provided with a relatively elevated central portion, which serves to displace material from the central portion of the linking element during the blanking process.

Abstract: Methods for manufacturing a flanged article (21) that comprises a central depressed body (27) and a peripheral flange (23) may include press forming a material (10) in order to form an intermediate flanged article (20) that comprises a central depressed body (26) and a peripheral flange (22). Then, the peripheral flange of the intermediate flanged article may be circumferentially squeezed in order to thicken the peripheral flange due to plastic flow caused by plastic deformation. The press forming step optionally may include forming a toothed portion (24) on an inner surface (22a) of the peripheral flange. The squeezing step optionally may include reshaping the toothed portion. Apparatus (1, 2) for performing each of these method steps are also described.

Abstract: A method for manufacturing a V-block of a metal belt type continuously variable transmission is provided. The V-block is formed by punching a V-block press material with a main punch and a counter punch. The V-block press material has a sectional view including an outer portion of about uniform width and a tapered inner portion with a slant gently inclined toward an innermost end of the material from a place distant from a rocking edge by a predetermined distance inward. The main punch and the counter punch have front shapes of the substantially same as that of the V-block, and either punch facing the rocking edge has a slant starting at a place corresponding to the rocking edge and extending inward rising gradually.

Abstract: Methods for manufacturing a press formed article (22) may include half die cutting a substantially flat material (1, 10) by press forming, thereby forming a first processed material (10′) having a first intermediate press formed article (16) defined therein. The half die cutting step is preferably performed while simultaneously compressing the central portion of the material in order to induce outward plastic flow within the first intermediate press formed article. These methods optionally may include pressing the first intermediate press formed article back into the first processed material, thereby forming a second processed material (10″) having a second intermediate press formed article (20), and separating the second intermediate press formed article from the second processed material, thereby forming a final processed material (10′″) and an unfinished press formed article (22′).

Abstract: A tubular blank (22) is rolled on a mandrel (14) in a pilgrim rolling mill. In a first rolling stage, a first part of the blank (22) is rolled on a first part (18,19) of the mandrel (14), with a reduction of the outside diameter of the blank (22) to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to one of a first wall thickness (e1) and a second wall thickness (e2) exceeding the first wall thickness (e1). The mandrel (14) is advanced in the axial direction. A second part of the blank (22) is rolled on a second part (20,21) of the mandrel spaced from the first part in the axial direction with a reduction of the outside diameter of the blank to the outside diameter of the guide tube and a reduction of the wall thickness of the blank (22) to the other of the first wall thickness (e1) and second wall thickness (e2).

Abstract: Methods for manufacturing a press formed article (22) may include half die cutting a substantially flat material (1, 10) by press forming, thereby forming a first processed material (10′) having a first intermediate press formed article (16) defined therein. The half die cutting step is preferably performed while simultaneously compressing the central portion of the material in order to induce outward plastic flow within the first intermediate press formed article. These methods optionally may include pressing the first intermediate press formed article back into the first processed material, thereby forming a second processed material (10″) having a second intermediate press formed article (20), and separating the second intermediate press formed article from the second processed material, thereby forming a final processed material (10′″) and an unfinished press formed article (22′).

Abstract: Methods for manufacturing a flanged article (21) that comprises a central depressed body (27) and a peripheral flange (23) may include press forming a material (10) in order to form an intermediate flanged article (20) that comprises a central depressed body (26) and a peripheral flange (22). Then, the peripheral flange of the intermediate flanged article may be circumferentially squeezed in order to thicken the peripheral flange due to plastic flow caused by plastic deformation. The press forming step optionally may include forming a toothed portion (24) on an inner surface (22a) of the peripheral flange. The squeezing step optionally may include reshaping the toothed portion. Apparatus (1, 2) for performing each of these method steps are also described.

Abstract: A metal sheet having a pair of thin portions on respective marginal edges thereof which are joined to a remaining portion of the metal sheet via respective corners is centered by positioning the center between the corners as the center of the metal sheet. Then, elements are blanked out of the metal sheet. The elements remain joined to the metal sheet by respective connectors which are formed in the respective thin portions of the metal sheet, the bodies having respective lower edges formed in the respective thin portions of the metal sheet. The elements are separated from the metal sheet by cutting off the connectors along the lower edges of the bodies.