Abstract: Method of manufacturing a hollow blade (1) for a turbomachine in which the blade (1) is made from a preform (14) obtained from external primary parts (28, 30). In order to reduce costs, the root part (2) of the blade is formed from spare material (34) entirely located on only one of the two external primary parts of the preform (14).

Abstract: A primary intermediate formed article is formed into a substantially columnar shape. A secondary intermediate formed article is obtained by piercing a preliminary hole in the primary intermediate formed article such that a radial thickness of a prospective cam top part is larger than a radial thickness of a prospective cam base part, and by forming a positioning part. The positioning part is brought into contact with a tertiary intermediate forged article forging die so as to be positioned, and the secondary intermediate formed article is pressed and forged to form a tertiary intermediate forged article including a cam top, a cam base, and a deformed hole formed by deforming the preliminary hole. A finished cam lobe is obtained by piercing, in an area including the deformed hole.

Abstract: The present invention relates to a device (6) and method for repairing an upright profile (2) which has been bent out of an original position, in particular a profile of a warehouse rack upright for mounting of warehouse rack girders (3), wherein an inner space (13) accessible from an open side is defined in the profile. The device comprises an outer template (7) adapted to the form of the outer surface of the profile, an inner template (16,17) adapted to the form of the inner surface, wherein during use the inner template is arranged in the inner space of the profile via the open side, and pressing means for pressing the outer template against the outer side of the profile and pressing the inner template against the inner side of the profile with pressing force such that the upright profile is bent back into its original position.

Abstract: A forging apparatus 1A includes a swaging apparatus 2 equipped with a fixing die 10, a guide 20 having an insertion passage 22 for inserting and holding a bar-shaped raw material 5 in a buckling preventing state, and a punch 30. The raw material 5 is fixed to the fixing die 10 with the one end portion of the raw material protruded. The one end portion of the raw material 5 is inserted into the insertion passage 22 of the guide 20. Thereafter, while pressing the raw material 5 with the punch 30 in the axial direction, in a state in which an entire peripheral surface of the exposed portion 8 of the raw material 5 exposed between the guide 20 and the fixing die 10 is not restrained, the guide 20 is moved in a direction opposite to the moving direction of the punch 30 so that a length of the exposed portion 8 of the raw material 5 becomes a budding limit length or less at a cross-sectional area of the exposed portion 8 of the raw material 5.

Abstract: With a first push rod which is to be inserted/removed into/from a steel pipe through an opening at one end and a second push rod which is to be inserted/removed into/from the steel pipe through an opening at the other end, a metal core disposed on a side on which the first push rod is inserted/removed into/from the die assembly is sandwiched and this metal core is stopped from rotating with the first push rod. With the state of stopping the rotation of the first push rod, the metal core is introduced into the steel pipe through the opening at the one end by both the push rods. After the metal core is pressed into the steel pipe while stopped from rotating with the first push rod, this metal core is pushed back by the second push rod.

Abstract: An upsetting method capable of executing diameter expansion of a diameter expansion scheduled portion of a raw material unevenly in a peripheral direction is provided. A guide 20 having an insertion hole 21 for receiving and holding the diameter expansion scheduled portion 2 of the raw material 1 in a buckling preventing state is prepared. A diameter expansion preventing protruded portion 22 protruded in an axial direction of the guide 20 is integrally formed at a part of a tip end portion 20a of the guide 20. The diameter expansion scheduled portion 2 of the raw material 1 secured to the fixed die 10 is inserted and held in an insertion hole 21 of the guide 20.

Abstract: The present invention provides a metal molding method, a metal molding machine and a metal molded body, wherein using a mold in which a molding space having a predetermined shape and a metal body lead-in space which is communicated with the molding space are formed, a metal body which is inserted into the metal body lead-in space is fed into the molding space by applying a predetermined pressure thus forming a molded product having a predetermined shape. Particularly, the metal body is deformed by shearing when the metal body is fed to the molding space from the metal body lead-in space thus turning the metal structure of the metal body into the finer grain structure.

Abstract: To provide an upsetting method capable of efficiently expanding a bar-shaped raw material at least two portions. A plurality of guides 31 and 32 each having an insertion hole 34 are prepared. The bar-shaped raw material 1 secured to a fixed die 20 is inserted and held in each insertion hole 34 of the plurality of guides 31 and 32 in order. Then, a first exposed portion 4 of the raw material 1 exposed between a first guide 31 located at the foremost side of the plurality of guides 31 and 32 and the fixed die 32 is expanded in diameter by moving the plurality of guides 31 and 32 in a direction opposite to a moving direction of the punch 50R in a mutually adhering manner while pressurizing the raw material 1 in the axial direction with the punch 50R.

Abstract: A method of forming an article such as a helical gear and an apparatus for forming the article are provided. The method includes applying pulsating pressure downward to extruding the work piece and, while the pressure is applied downward, injecting fluid to surround the work piece in fluid. The method eliminates pickling processes and phosphate lube coatings typically required for extrusion and external machining steps subsequently required to remove the coating. Extrusion of a cold net-formed article is thus possible due. An apparatus for carrying out the method is also provided.

Abstract: A hollow step-profiled shaft such as a cam shaft that is high in accuracy and excellent in productivity and requires little post-machining is being formed. To this end, a hollow stepped shaft 8 having its axis and large diameter portions 9a-12b intermediate axially between its ends is formed by a forming process in which each large diameter portion of the shaft is compressed with forming dies 32a-32d from at least three different directions approximately simultaneously towards the axis to shape the large diameter portion with a profile such as to conform to contours 38a-38d of a cavity 38 formed in a region of tips of the forming dies 32a-32d.

Abstract: The present invention relates to a method for fabricating a roller follower assembly, comprising the steps of fabricating a lash adjuster body, fabricating a roller follower body, fabricating a leakdown plunger, fabricating a socket, wherein at least one of the lash adjuster body, roller follower body, leakdown plunger, and socket is fabricated at least in part by forging.

Abstract: A method for forming a hollow part (18) that allows the use of hydroforming in cases where the part interconnects between sections having extreme variations in cross-section. A complete hollow part (18) is formed by joining a hydroformed hollow section with hollow sections. A method for securing a fastener sleeve (102) insert in a pre-fabricated hollow part (100) is also provided. In this method, the hollow part (100) is deformed slightly to form flanges (108) that secure the insert (102) in the part. Once the insert (102) is secure in the hollow part, fasteners can be applied to the part without collapsing it.

Abstract: The manufacturing method for an aluminum alloy wheel rim consists of the following steps: (1) cutting aluminum alloy material; (2) heating the aluminum alloy material to make a marked center and fillet preformed blank; (3) forging the marked center and fillet preformed blank into a preformed blank; (4) punching a central axis of the preformed blank; (5) forging the punched preformed blank into an enlarged rough forging blank; and (6) forging the enlarged rough forging blank to form an aluminum alloy wheel rim. With this presenting invention the structural strength of the wheel rim is enhanced. In addition, the aluminum alloy wheel rim can be manufactured rapidly, thereby enhancing efficient productivity and improving quality of fabrication of the wheel rim.

Abstract: A formed stainless steel steering wheel is produced by a process that includes starting with a linear stock of round tubing which is then formed into a generally circular shape with an oval-shaped cross-section. The two ends of the curved tubing are then welded together to form a circular blank. The blank is then placed into a circular die having forming punches associated therewith to strike the blank to form finger grip indentations therein. The circular die is then rotationally indexed so that the forming punches can form subsequent finger grip indentations around the circumference of the blank adjacent to the previously formed indentations in a predetermined pattern until the steering wheel rim is completed. By utilizing multiple, preferably three, forming punches equidistantly spaced along the circumference of the circular die, the finger grip indentations can be formed without crushing the blank.

Abstract: A method of and device for forming a tripode star for a tripode joint, which tripode star comprises an annular hub member and three arms which adjoin the hub member, extend radially relative to a longitudinal axis (A) and form faces of spherical portions each positioned circumferentially relative to arm axes (Z) of the arms, wherein, in a first production stage, the hub member and the three arms are preformed from a blank by means of a first tool divided in a plane (E1) containing the arm axes (Z) and wherein, in a second production stage, pairs of burr-free faces of spherical portions positioned opposite one another in the circumferential direction relative to the hub member (12) are formed on to the preformed arms by means of a second tool divided in planes extending through the longitudinal axis (A) of the hub member and through the arm axes (Z).

Abstract: A method of making a flanged tubular metallic part by cold forging Is provided. The method comprises a step of forming an axial depression in a blank and a flange forming step of making the depression axially deeper while causing a metal of the blank to flow radially outward thereby forming the blank into an intermediate product having a flange. The flange forming step includes axially moving an inner punch of a die assembly so as to cause a leading end of the inner punch to be positioned more forward than a backward side surface of the flange thereby causing the intermediate product to be formed with a sleeve portion that is position backward of the flange while allowing an outer punch of the die assembly to apply a biasing force to a backward side surface of the flange during formation of the flange.

Abstract: A connecting rod is formed by cold forging in a single pressing cycle at a good accuracy without separately preparing a large-end cap, to thereby reduce the manufacturing cost. A double-action type of forging apparatus is made up of an upper die, a lower die, and a large-end portion punch and a small-end portion punch, both being movably provided in each of the dies. The upper die is closed to the lower die while forging a preform, to thereby roughly form a connecting rod. Then, the large-end portion punch and the small-end portion punch are protruded into a forming space between both the upper and lower dies to forge the parts to be pierced, thereby filling underfilled parts with material. Then, the large-end portion punch and the small-end portion punch on the side of the upper die are pushed out of the forming space to reach the lower die. The underfills left in the parts to be pierced are blanked or punched away to form a large-end hole and a small-end hole.

Abstract: A tool body is cold formed by inserting a blank into a die which defines a portion of the outer surface of the tool body after which a punch applies an impact to the blank causing the outer surface of the blank to conform to the contour defined by the die. The tool body has a tapered forward end, a central radial flange and a rearward cylindrical shank. To cold forge a fixed diameter in the central flange of the tool the forging die has a cylindrical portion having an inner diameter equal to the desired diameter of the flange, the die having an end to allow overfill to be released forward of the fixed diameter portion. Also, a shoulder is formed between the cylindrical shank and a frustoconical portion between the shank and rear surface of the flange. Finally, the shank has an elongate cylindrical hub to facilitate alignment of the tool.

Abstract: In order to obtain uniform pressing force applied to a workpiece by an ironing die and easily disengage the workpiece after completing plastic working for the workpiece, a forming machine for performing the plastic working for the workpiece has a base pedestal, a forming punch provided on the base pedestal, and an annular ironing die arranged over the forming punch. The forming punch comprises a main punch body, six punch collets to be engaged with the main punch body and separated from each other at equal angles, a metal sleeve externally fitted to the main punch body and the punch collets, and a holder for holding the metal sleeve.