Abstract: The present invention relates to a method of manufacturing an insulated electric wire and an apparatus for manufacturing an insulated electric wire that can stably manufacture a conductor having a larger sectional width according to desired dimensions as compared to the rolling where the conductor is rolled by a pair of rolling rolls free-rotated, and that can conduct the entire process in a tandem arrangement.

Abstract: This invention provides a polymer that is useful in a variety of applications, including as a binder polymer of a coating composition, and especially a packaging coating composition. Packaging articles (e.g., containers) comprising the polymer and methods of making such packaging articles are also provided.

Abstract: A metal forming process involves applying a lubricant, formed from a vitreous enamel mixed with particles of boron nitride, to at least one surface of a sheet metal blank, and without pre-heating the sheet metal blank, placing the sheet metal blank having the lubricant applied to the surface(s) thereof into a pre-heated forming tool so that the at least one surface contacts a surface of the forming tool. The method further involves, via the pre-heated forming tool, forming the sheet metal blank into a desired part shape, and during such forming, forming a lubricant layer on the surface(s) as the lubricant is heated from the pre-heated forming tool, the lubricant layer adhering to the surface(s) of the sheet metal blank.

Abstract: An air-guiding device is used in an intake manifold arranged between an internal combustor and an air-filtering device. The air-guiding device is a tubular element made of a flexible metal sheet and includes a positioning section and an air-guiding section. The positioning section is fit in the intake manifold. The air-guiding section includes helical blades that converge as they extend from the positioning section.

Abstract: A pipe includes a tubular pipe formed of a metal sheet that is spirally wound such that opposite edges of the metal sheet are joined by a crimped lock seam that extends helically along a length of the tubular pipe. A sealing arrangement includes a helically extending worked surface band extending along the crimped lock seam and to both sides of the crimped lock seam, the worked surface band having a surface roughness that is greater than a surface roughness of unworked surface portions outside of the worked surface band. A helically extending external coating band is applied over the crimped lock seam and bonded to the worked surface band.

Abstract: A brake shim includes a metal substrate having a first surface and a second surface spaced opposite the first surface. The brake shim includes a first film formed from a viscoelastic material and disposed on the first and second surfaces, wherein the first film has a first elastic modulus, a primary surface spaced opposite the first surface, and a secondary surface spaced opposite the primary surface. The brake shim includes a second film formed from a polymer composition including a resin component having at least one epoxide functional group and a curing agent reactive with the resin component and having at least one amine functional group. The second film is disposed on the primary and secondary surfaces and has a second elastic modulus that is from about 10 times to about 1,000 times greater than the first elastic modulus. A method of forming the brake shim is also disclosed.

Abstract: A metal foil including: a steel layer whose thickness is 10 to 200 ?m; an Al-containing metal layer arranged on the steel layer; and plural granular alloys which exist in an interface between the steel layer and the Al-containing metal layer, wherein, when a cutting-plane line of a surface of the Al-containing metal layer is defined as a contour curve and an approximation straight line of the contour curve is defined as a contour average straight line, a maximum point, whose distance from the contour average straight line is more than 10 ?m, is absent on the contour curve, and wherein, when an equivalent sphere diameter of the granular alloys is x in units of ?m and a thickness of the Al-containing metal layer is T in units of ?m, the granular alloys satisfy x?0.5T.

Abstract: A heat-insulated wound hose is formed by a process, in which a metal wound hose manufactured in the conventional manner is at first upset, such that turns, which are spaced apart by adjacent axial wall areas of individual turns, form at least one uninterrupted jacket wall surface. A ceramic-based coating is subsequently applied to the at least one uninterrupted jacket wall surface. The coating is then cured, and the wound hose thus formed is subsequently pulled apart, whereby adjacent axial wall areas of adjacent turns are detached from one another and thereby the coating is broken up at partitions.

Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.

Abstract: Provided is a paint composition for a two-step curing process including a binder resin containing a hydroxyl group and a hardener having a functional group reactable with the hydroxyl group. The paint composition includes: one or more binder resins selected from the group consisting of a polyester resin, an alkyd resin, an acryl resin, and a modified resin thereof; and a hardener including one or more selected from an isocyanate group and one or more selected from a melamine group, wherein mechanical processing is performed on a steel sheet coated with the composition and primarily cured, and then mechanical and chemical properties of a coating layer damaged during the mechanical processing are recovered through secondary curing.

Abstract: A process for obscuring corrugations in a window well employing placing on a metal surface a solid variegated pattern using perspective to create a three-dimensional effect on the face. Preferably, such placing occurs prior to the forming of the window well. In a preferred continuous process, a roll of metal is cut prior to the forming into a piece having such dimensions as to permit the piece to be formed into a single window well. The preferred metal is steel. And the solid variegated pattern using perspective to create a three-dimensional effect on the face can be a pattern of brick, stone, or the like, with granite being the preferred pattern.

Abstract: An apparatus to cut and surface process a workpiece includes a cutting tool to cut the workpiece; a peening tool to peen surfaces of the cut workpiece; and a controller to control the cutting tool, the peening tool and the workpiece to move simultaneously.

Abstract: A method of producing a first part having at least one surface, formed of a first material. The first part includes at least one coating on the at least one surface. The production method includes: a) taking a second part including a cavity forming the negative of the first part; b) depositing the coating, including at least a first layer, onto the second part; c) taking a first metallic material, chosen for its ability to become at least partially amorphous; d) shaping the first material in the cavity of the second part so as to secure the coating to the at least one surface of the first part, the first material having been subject to a treatment allowing it to become at least partially amorphous, at the latest at the time of the shaping operation; e) separating the first part from the second part so as to obtain the first part coated with the coating.

Abstract: In a plated steel sheet having an aluminum-plating layer comprising at least Al formed on one side or both sides of the steel sheet, there is provided a plated steel sheet which, owing to the presence of a surface coating layer containing a compound having wurtzite crystal structure on the aluminum-plating layer, has excellent lubricity, prevents the plating thickness from becoming uneven during heating, and can improve formability and productivity in hot stamping, and a method of hot-stamping the plated steel sheet.

Abstract: A method of making mixed media artwork includes cutting a metal sheet; applying an adhesive layer to an outer surface of the metal sheet; applying one or more polymer layers to the adhesive layer, wherein the one or more polymer layers create an image on the outer surface; and deforming the metal sheet to create a three-dimensional outer surface.

Abstract: An improved stamped metal part and method for making the same.

Abstract: An electronic device case and a surface treatment method thereof are provided in which an exterior case is diecast of an aluminum alloy, an aluminum alloy layer is deposited on an outer surface of the exterior case, an oxidized coating layer is formed on a surface of the aluminum alloy layer, and a sealing layer is formed atop the oxidized coating layer and may seal pores therein. A pigment colored layer may be formed between the oxidized coating layer and the sealing layer.

Abstract: The invention relates to a method for producing seamless pipes of heated massive metal blocks, by means of a mandrel (4), which is fastened on a rolling rod (5), in the case of which a coating material is applied onto the inner side of the hollow block (3) during the forming process by means of the influence of the rolling rod (5) from the massive metal block to a hollow block (3), which is created during the forming.

Abstract: A light weight pressure vessel (10) has been proposed. The vessel (10) is made of a steel, aluminum or non-metal liner (11) which is reinforced with high strength steel wires (21) of 2000-7000 MPa strength. The matrix is filled with a polymer epoxy resin (45). A top layer of fabric tape (33) soaked in resin (45) has been used to embed the finish end (24) of the wire (21) and to provide a protective layer over the wire reinforced area. The mesh or net fabric wrap tape (33) has periodic openings to allow penetration of polymer epoxy resin (45). A top coat of a UV resistant polyurethane paint (47) has been applied.

Abstract: The present technology provides a bisphenol A capture system for food and beverage containers which include BPA-containing coatings. The capture system is made of one or more materials which bind any BPA eluting from the BPA-containing coating. The present capture system therefore reduces or prevents BPA from migrating from the can coating into the food or beverages stored in the can. The present technology further provides methods of manufacturing and using such coatings.

Abstract: A thin-walled introducer sheath is described. In some embodiments, the introducer sheath includes structural support components, such as wires, used in connection with a polymeric inner coating, a polymeric outer coating, or both. Further, in some embodiments, the wire components are annealed to reduce cold-work-related stresses and hardness. Use of annealed components may enable a reduction in the thickness of the polymeric outer coating in some applications.

Abstract: A method of manufacturing a shell from sheet metal for a room air conditioner/heat pump is shown. The sheet metal is stamped and formed to a U-shaped rectangular shell with open ends and a shell brace. Flanges on the outer edge of the U-shaped rectangular shell overlap at corners with (a) adjacent flanges or (b) the shell brace. Both the U-shaped rectangular shell and shell brace are inserted into an assembly machine where the corners are clinched and punched. The outermost flange at each corner is punched to a fixed diameter, but the innermost flange or the shell brace is only punched to a conical shape. Screws are inserted at each corner that pass through the fixed diameter to threadably engage only the conical shape of the innermost flange or shell brace.

Abstract: The present invention relates to a method of manufacturing a seamless multilayer composite pipe, an apparatus for manufacturing a seamless multilayer composite pipe, and a seamless multilayer composite pipe. The method of manufacturing a seamless multilayer composite pipe comprises the steps of a) providing a seamless metal pipe with at least one continuous layer covering its inner surface, and b) passing the seamless metal pipe through a unit in order to reduce the diameter of the seamless metal pipe by cold working. An apparatus for manufacturing a seamless multilayer composite pipe comprises a unit for providing a seamless metal pipe with at least one continuous layer covering its inner surface, and a unit for reducing the diameter of the seamless metal pipe by cold working.

Abstract: A method for manufacturing a can body by forming a circular laminated steel sheet having a radius of R0 includes producing a form at least one time with a laminated steel sheet coated with a polyester resin, which has a plane orientation coefficient of 0.06 or less such that that the height h, the maximum radius r, and the minimum radius d of the form satisfy d?r, 0.2?d/R?0.5, and 1.5?h/(R?r)?2.5, where R represents the radius of the laminated steel sheet having a weight equivalent to the weight of a final form; heating the resulting form at least one time at a temperature of 150° C. or higher, and lower than or equal to the melting point of the polyester resin; and working the heat-treated form into a form satisfying d?r, 0.1?d/R?0.25, and 1.5?h/(R?r)?4.

Abstract: Cookware, such as a stock pot, fry pan, sauté pan, griddle, or grill, comprising a basic three-ply bonded composite includes two layers of an aluminum alloy, such as 3003 or the like, bonded on opposed sides to a core layer of higher purity aluminum, such as 1050, 1100, 1145, or the like, to define a three-ply composite cookware product. One or more additional layers of higher purity aluminum are bonded intermediate one or more additional layers of aluminum alloy to form five-ply, or seven-ply, or more, bonded composite cookware products. The exterior layers of aluminum alloy may also include a non-stick coating and/or an anodized coating.

Abstract: It is an object of the present invention to provide a method for producing an electrode for an electrochemical element, which can easily adjust a capacity and can produce the electrochemical element at low cost. The method for producing an electrode for an electrochemical element of the present invention includes a thickness adjustment step of compressing an aluminum porous body having continuous pores to adjust the thickness of the aluminum porous body to a predetermined thickness, and a filling step of filling the aluminum porous body, the thickness of which is adjusted, with an active material.

Abstract: A process produces a coated metal strip from a semi-finished strip, in which the semi-finished strip is reeled off a coil. A corrosion protection layer is then applied to the semi-finished strip and the coated semi-finished strip is then reeled up to form a coil. The semi-finished strip is a cold-rolled strip obtained by cold rolling, cooling and recrystallization annealing. A medium containing metallic particles is applied to form the corrosion protection layer. The medium is a wet-chemical solution which is applied by spraying, dipping, squirting, flooding or rolling. The corrosion protection layer is dried on the cold-rolled strip by supplying heat at a temperature below the recrystallization annealing temperature of the cold-rolled strip after application of the medium and before reeling-up.

Abstract: On the surface of the spread multi-layered metal object, as reaches from outside to inside of step-wise, the pattern shaped concave is formed by reaching the lower layer of metal layer of the metal layer. The concave is formed as step-wise, the innermost reaches inside of the metal layer from the surface, the outer reaches the top of the metal layer from the surface, and the outermost reaches the top of the metal layer. The metals removed to form the concave remains inside and effectively control on the pattern part obtained at the end. As a result, able to form desired pattern stably.

Abstract: A method for producing a fracture-divided component, in particular a connecting rod, with an at least partially coated bore includes the steps of: providing an unfinished component; applying a coating of a bearing material to a bore surface; and working the coating, in order to compensate internal tensile stresses in the coating, before fracture division of the component. Alternatively, the method for producing a fracture-divided component, in particular a connecting rod, having an at least partially coated bore includes the steps of: providing an unfinished component; applying a coating of a bearing material to a bore surface before fracture division of the component; and forming a counter-hardness zone before the application of the coating in order to generate compressive stresses which oppose the internal tensile stresses of the coating.

Abstract: The present invention relates to a method of manufacturing a duplex stainless steel wire product starting from wire rod, the method comprising the following steps: roughening the wire rod surface; applying a carrier coating on the wire rod surface; peeling the wire rod using a shaving die comprising cemented carbide; roughening the wire rod surface; applying a carrier coating on the wire rod surface; and drawing to final wire dimension. In the peeling step, the shaving die used has a rake face land angle ? which is 10-30°, a rake angle ? which is 10-25°, a clearance angle ? which is 3-10°, a rake face land width w which is 0.1-0.5 mm, and an edge radius which is 0.02-0.08 mm. The duplex stainless steel wire product manufactured according to the method exhibits excellent fatigue resistance.

Abstract: A method of coating uses an anti-seizure agent for hot steel working that exhibits excellent wettability and surface film-adherability. The agent comprises: an inorganic component (first component); sodium hydroxide (second component); water-soluble resins and/or water-soluble surfactants (third component); and water. With the sum of the first component, the second component, and the third component as 100 mass %, the anti-seizure agent contains: 96.5 mass % or more and 99.98 mass % or less of the first component; 0.01 mass % or more and 2.0 mass % or less of the second component; and 0.01 mass % or more and 1.5 mass % or less of the third component, and the inorganic component is one or more selected from a group consisting of Al2O3, SiO2, CaO, B2O3, K2O, and Na2O. A coating layer formed solidly adheres to the steel and does not come off in both cold and hot working.

Abstract: Methods and devices for a non-foreshortening, axial tension constrainable stent are illustrated such that a length of the stent in a collapsed state is about equal to the length of the stent in an expanded state which provides for better stent placement, easier repositioning and removal, and reduced stent migration.

Abstract: A drive plate includes a disk-shaped plate portion; and a tooth-shaped portion formed at an outer peripheral end of the plate portion. The plate portion and the tooth-shaped portion are integrally shaped from a single steel plate material. The plate portion and the tooth-shaped portion include a carburized layer provided over an entire surface layer of the plate portion and the tooth-shaped portion, the carburized layer having a carbon concentration higher than that of a center portion of the plate portion and the tooth-shaped portion in a thickness direction. The carburized layer of the plate portion is higher in hardness than the center portion of the plate portion in the thickness direction. The carburized layer of the tooth-shaped portion has been subjected to a quenching process, and is further higher in hardness than the carburized layer of the plate portion.

Abstract: An implantable elastic material configured for use with bone implants is provided with a wire wound in an axially expanded coil form, with the expanded coil formed into a tight mesh. In some embodiments, the wire is formed from a titanium alloy. Methods of manufacturing the implantable material, and implantable devices comprising the material are also disclosed.

Abstract: In one embodiment, a substrate, for example a tool used in hot metalforming operations, is coated with an enamel nanoparticulate graded coating. The nanoparticles in the coating may be boron nitride nanoparticles. The coating may include a first portion adjacent a surface of the substrate, and a second portion adjacent the first portion. The first portion of the coating may have a lower volume fraction of nanoparticles than the second portion. The first portion has excellent adhesion to the surface of the substrate, and the second portion reduces friction and wear. The coated tool may be formed by applying at least one layer of a coating mixture to a surface of the tool and heating the coating mixture. A metal workpiece may be formed into an article by contacting the metal workpiece against the coated surface of the tool.

Abstract: Disclosed herein are a rack bar and a method for production thereof. The rack bar is composed of a steel pipe (10) and an embedded metal core (14) placed therein. The steel pipe has rack teeth formed thereon by forging. The embedded metal core (14) is made of a metal softer than the steel pipe (10) and has its surface wave-shaped such that the bottom (20) is wide and the top (22) is narrow.

Abstract: Metal wire coated with a thermoplastic elastomer has non-slip properties, especially suited for textile and paper. The coated metal wire is further mechanically deformable for use as a clothes hanger or a paperclip.

Abstract: Multi-port tube structures are fabricated in a process in which a web of metallic material has a pattern of features formed therein by a rotary die forming process carried out on a continuous basis. The web of material is cut into strips which are folded so as to define a closed tubular structure having internal features defining longitudinal fluid flow channels.

Abstract: Metal sheets and plates having friction-reducing textured surfaces and methods of manufacturing these metal sheets and plates are disclosed herein. In an embodiment, there is provided a transportation vessel that includes at least one metal product having at least one surface that is substantially grooved, wherein the substantially grooved surface forms a riblet topography, the riblet topography including a multiplicity of adjacent permanently rolled longitudinal riblets running along at least a part of the surface, and wherein the riblet topography is coated with at least one coating sufficiently designed and applied to preserve the riblet topography. In an embodiment, the multiplicity of adjacent permanently rolled longitudinal riblets results in a friction-reducing textured surface. In an embodiment, metal product is used in fabricating at least a portion of an aircraft. In an embodiment, metal product is used in fabricating at least a portion of a rotor blade.

Abstract: A seat rail for motor vehicle seats includes a lower rail 1 and an upper rail 2 which is displaceable relative to the lower rail 1. The lower rail 1 includes holes 4, 5 for screws or other fastening structure for fastening the lower rail 1 to the vehicle floor and the lower rail 1 includes markings for the position of the holes 4, 5 in the outer regions not concealed by the upper rail 2.

Abstract: A method includes providing a shaft having a coupling section. The coupling section has a generally cylindrical exterior surface. The method includes applying a coating to the coupling section to form an engaging surface. The method further includes cold-forming the shaft and the coating such that a plurality of protrusions is formed in the engaging surface. The cold-forming of the shaft and the coating is performed contemporaneously.

Abstract: A method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking may generally comprise depositing a glass material onto at least a portion of a surface of a workpiece, and heating the glass material to form a surface coating on the workpiece that reduces heat loss from the workpiece. The present disclosure also is directed to an alloy workpieces processed according to methods described herein, and to articles of manufacture including or made from alloy workpieces made according to the methods.

Abstract: The invention relates to a method for determining shape changes of a workpiece made of steel or a steel alloy due to forming, in which a varnish is applied to the workpiece, the workpiece is formed and then an optical shape change analysis is carried out by measuring the applied varnish. The object of providing a method for determining shape changes of a workpiece made of steel or a steel alloy, said method also being suitable for analyzing the shape change of a workpiece after hot forming, is solved according to the teaching of the present invention in that before the forming of the workpiece a varnish with an Al proportion of more than 30% by weight is applied to the workpiece, the workpiece is heated for forming to a hot forming temperature and the workpiece is cooled after or during the forming.

Abstract: An environmentally resilient building product of a vinyl laminated formed-sheet metallic substrate wherein the vinyl laminate is adhesively attached to the formed-sheet metallic substrate to provide a durable and attractive surface. Possible decorative and resilient surfaces include, but are not limited to solid colors, metallic finishes, and graphical images or patterns, all available in a variety of textures.

Abstract: A coupling apparatus with a central housing with an outer surface and an inner surface that forms a central bore sized to receive an end of a first conduit length and an end of a second conduit length. The coupling apparatus further comprises a first and a second flexible support arm with respective first and second arm openings that have respective first and second arm spring elements. There are a plurality of first arm teeth and a plurality of second arm teeth that engage with and grip an end of a first conduit length and second conduit length. The bonding and/or grounding effectiveness increases when a tensile force placed on the coupling apparatus increases by separating the first conduit length from the second conduit length.

Abstract: The apparatus and method of the present invention provide an improved low cost and easy to manufacture vacuum-proof shatter-resistant enveloping component, having superior temperature stability, as well as high temperature and mechanical reliability, that is readily usable with any electronic/thermoelectric device that utilizes enveloped vacuum in the operation thereof. In accordance with various embodiments of the present invention, rather than being made from a single layer glass or a ceramic material, the novel vacuum enveloping component comprises a hollow housing fabricated from a thermo-stable metal alloy, and provided with an inner insulating layer composed of a non-conductive material.

Abstract: A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The major components and subassemblies self-interconnect by integral guide and connection features effecting “slide lock” and “snap lock” self-interconnection. The major components and subassemblies self-ground by establishing an interference fit with exposed, resilient, embossed portions of wire mesh.

Abstract: The invention relates to a method for producing a piston for an internal combustion engine, wherein a section which in the finished piston has a cooling duct (14) and a piston ring groove is recessed at first, the later cooling duct is then covered, and finally material for accommodating the piston ring is applied, and which is characterized in that the later cooling duct is covered by a wire material which is provided in a length, greater than necessary for one single piston. A device for producing a piston for an internal combustion engine with an at first recessed section that in the finished piston has a cooling duct (14) and a piston ring groove, has a device for attaching a cover on the cooling duct and a device for providing wire material having a length greater than necessary for one single piston.

Abstract: A method of manufacturing a titanium-based material includes: rolling a titanium base material via rolling oil that includes carbon to form a rolling-altered layer that includes titanium carbide on a surface of the base material; and depositing a carbon film on the surface on which the rolling-altered layer has been formed.

Abstract: A channel beam used in building construction of sub-decks is described. The channel beam essentially formed from a steel sheet that is bent in a C-shaped cross-section possessing a web having bends, thus forming an upper flange and a lower flange. The channel beam extending in length along the C-shaped cross-section. A ceramic coating essentially encapsulates the channel beam whereby the sheet metal of the channel beam is essentially encapsulated by the ceramic coating prior to being bent in the C-shaped cross-section.