With "coating" Of Work Patents (Class 72/46)
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Patent number: 6854309Abstract: A gas barrier synthetic resin container 10 has an opening portion 12 defined by a flange 12A, a body portion 14 having the opening portion 12, and a bottom portion 16 for closing the end of the body portion 14. The container 10 is a wide mouth container having the minimum inside diameter Dmin of the opening portion 12 larger than the maximum inside diameter Dmax of the body portion. Alternatively, the container 10 may be a wide mouth container having the minimum inside diameter Dmin of the opening portion 12 smaller than the maximum inside diameter Dmax of the body portion, the difference between the diameters being equal to or less than 20 mm. A diamond-like carbon film 18 is formed on an outer wall of the body portion 14 and bottom portion 16 of the container 10. After the container 10 has been filled with contents, a metal cover 20 and the flange 12A are double-seamed onto the container to provide improved gas barrier properties to the entire container.Type: GrantFiled: April 19, 2002Date of Patent: February 15, 2005Assignee: Nissei ASB Machine Co., Ltd.Inventor: Kiyonori Shimada
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Publication number: 20040112102Abstract: A method of manufacturing metal fins suitable for use in a heat exchanger which includes providing a coated patterned fin stock having a series of parallel stripes disposed longitudinally across the width of one surface of the fin stock. The stripe pattern is evenly spaced in the central portion of the fin stock, and staggered or more further spaced apart at the edges of said fin stock. The fin stock is passed through a series of forming dies to form or draw a plurality of tube receiving collared holes in the fin stock, followed by slitting or cutting the fin stock longitudinally to form a plurality of fin strips. The staggered spacing compensates for transverse movement of the fin stock during the drawing operation, and assures for accurate positioning of the collars between the fin stripes. The invention also includes the use of the fins in a high density coil design for use in a heat exchanger.Type: ApplicationFiled: December 4, 2003Publication date: June 17, 2004Applicant: Carrier CorporationInventors: Steven J. Spencer, Paul S. Sacks
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Patent number: 6742370Abstract: A method of manufacturing metal fins suitable for use in a heat exchanger which includes providing a coated patterned fin stock having a series of parallel stripes disposed longitudinally across the width of one surface of the fin stock. The stripe pattern is evenly spaced in the central portion of the fin stock, and staggered or more further spaced apart at the edges of said fin stock. The fin stock is passed through a series of forming dies to form or draw a plurality of tube receiving collared holes in the fin stock, followed by slitting or cutting the fin stock longitudinally to form a plurality of fin strips. The staggered spacing compensates for transverse movement of the fin stock during the drawing operation, and assures for accurate positioning of the collars between the fin stripes. The invention also includes the use of the fins in a high density coil design for use in a heat exchanger.Type: GrantFiled: March 28, 2002Date of Patent: June 1, 2004Assignee: Carrier CorporationInventors: Steven J. Spencer, Paul S. Sacks
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Patent number: 6673164Abstract: A method of cold fabricating an intermetallic alloy composition, comprising steps of coating an article of an intermetallic alloy composition with a viscous medium which provides a moisture resistant barrier on the surface of the article, fabricating the coated article into a desired shape, and optionally removing the coating from the shaped article. The coating step can be carried out by applying oil to the surface of the article or immersing the article in oil. The intermetallic article can be an iron aluminide and the fabrication step can include stamping, bending, drawing, forming, cutting, shearing or punching. During the fabrication step a surface oxide film is cracked and metal surfaces exposed by the cracked oxide film are protected from exposure to moisture in the air by the viscous medium.Type: GrantFiled: September 14, 2001Date of Patent: January 6, 2004Assignee: Philip Morris IncorporatedInventors: Firooz Rasouli, Clive R. Scorey
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Publication number: 20030190013Abstract: A scattered ray removal grid that has an overall shape of constant spherical curvature. The scattered ray removal grid has radiation absorbing portions arrayed in a lattice configuration and radiation non-absorbing portions made of thermoplastic resin disposed between the radiation absorbing portions and can therefore be easily produced to have an overall spherical shape at low cost.Type: ApplicationFiled: March 31, 2003Publication date: October 9, 2003Applicant: FUJI PHOTO FILM CO., LTD.Inventor: Katsuhiro Kohda
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Publication number: 20030140671Abstract: Methods and apparatuses are disclosed for applying melt flowable materials to components of articles of manufacture. The methods and apparatuses disclosed herein are concerned with formation of appropriate flowable materials, control over the manner in which the flowable materials are applied, treatment of the components prior to application of the flowable materials and the like. Moreover, the apparatuses and methods may be particularly suited for applying flowable materials to surfaces and components found in automotive, aerospace, and marine vehicles.Type: ApplicationFiled: January 14, 2003Publication date: July 31, 2003Applicant: L&L Products, Inc.Inventors: Maurice Lande, Michael J. Czaplicki
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Publication number: 20020166357Abstract: The invention concerns a method for making alloy components characterised in that after casting the preform (2) and before transferring it into a forging matrix (5), said preform, still hot at the end of casting, is transferred and completely immersed in a vessel (3) for graphitization coating, then, on coming out of the vessel, the preform temperature enabling the water to be evaporated so that the preform is homogeneously coated with graphite.Type: ApplicationFiled: June 26, 2002Publication date: November 14, 2002Applicant: Saint Jean IndustriesInventor: Emile Di Serio
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Patent number: 6463776Abstract: The invention is a bottle-shaped can manufacturing method of shaping a neck portion, a shoulder portion and a body portion integrally.Type: GrantFiled: May 30, 2001Date of Patent: October 15, 2002Assignee: Daiwa Can CompanyInventors: Yasushi Enoki, Yukio Ogawa, Hirotomo Tamiya, Yoshinao Shima
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Patent number: 6346186Abstract: A method for electrochemical phosphating of metal surfaces, particularly stainless steel, in connection with cold forming of metal workpieces, which method provides the cold formed workpiece with a lubricant after phosphating, involves an electrochemical phosphating through a cathodic process applying an aqueous phosphating solution containing 0.5 to 100 g Ca2+/l 0.5 to 100 g Zn2+/l 5 to 100 g PO43−/l 0 to 100 g NO3−/l 0 to 100 g ClO3−/l and 0 to 50 g F− or Cl−/l by which the temperature of the solution is between 0 and 95° C., the pH-value of the solution is between 0.5 and 5, and the current density is between 0.1 and 250 mA/cm2. This gives a good lubrication effect, a good adhesion to the metal surface, particularly stainless steel, and a more expedient texture than ordinary phosphating.Type: GrantFiled: August 7, 2000Date of Patent: February 12, 2002Assignee: Danfoss A/SInventors: Niels Janniksen Bjerrum, Erik Christensen, Thomas Steenberg
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Patent number: 6331328Abstract: A method is described for applying a continuous silkscreen pattern to cookware, which pattern extends from the base of the cookware, over a radius portion of the cookware to and into a side wall of the cookware. To achieve this a blank for forming a cookware product is first coated with a silicone polyester coating and baked at a first temperature. A desired pattern is then applied by a silkscreen process extending over not only the base portion of the blank but also that portion of the blank that will form the corner radius, and then the blank is baked for a second time at a higher temperature, before the blank is deformed and worked into the final cookware product.Type: GrantFiled: January 7, 1999Date of Patent: December 18, 2001Assignee: Meyer Mfg Co.Inventor: Stanley Kin-Sui Cheng
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Patent number: 6327884Abstract: Press brake tooling comprising a die and mating punch for bending sheet stock, the punch having an elongated, generally V-shaped punch tip and the die being of steel and having an elongated, generally V-shaped groove within which said punch tip is received during a bending operation. The V-shaped groove of the die has a floor and sidewalls that extend from the floor and terminate in edges that are spaced from each other across the width of the groove. The edges have surfaces that are configured to slidingly encounter the surface of a workpiece as it is bent between the tool and die. At least the die edge surfaces are nitrided or nitrocarburized to provide a slippery surface over which the workpiece slides during a bending operation, the edge surfaces having a hardness in the range of 52-70 Rockwell C with such hardness extending to a depth not exceeding about 0.06 inches.Type: GrantFiled: September 29, 2000Date of Patent: December 11, 2001Assignee: Wilson Tool International, Inc.Inventor: George F. Wills
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Patent number: 6261639Abstract: A hot-rolling process prevents surface deterioration of the stainless steel sheet which forms during hot rolling of a stainless steel slab after heating in a heating furnace, and does not cause damage to the heating furnace nor a decrease in yield of the steel sheet. The hot-rolling process for a stainless steel slab includes heating a stainless slab containing 10 weight percent or more of chromium in a heating furnace and hot-rolling the slab. A surface treatment, which is used prior to the heating, composition is composed of a mixture containing at least one of a Ca compound and a Ba compound and a binder for binding the mixture to a slab surface and for forming a coating film on a slab surface.Type: GrantFiled: March 22, 1999Date of Patent: July 17, 2001Assignee: Kawasaki Steel CorporationInventors: Hiromitsu Shibata, Seiji Itoyama, Kenichi Sorimachi
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Patent number: 6224992Abstract: The invention is a composite body panel, a sheet product from which the composite body panel is formed, and a vehicle incorporating at least one such composite body panel thereon. The composite body panel includes a substrate having an inner and an outer surface. A lamination is applied to at least the inner and, in an alternative embodiment, the outer surfaces of the substrate. The lamination includes a material having a uniform surface which is well suited for formation, but which is not as strong as the substrate. The formation of the composite body panel further includes the step of applying a coating to the lamination, and then, forming the substrate/lamination/coating material into the desired shape.Type: GrantFiled: February 11, 1999Date of Patent: May 1, 2001Assignee: Alcoa Inc.Inventors: Robert Delbeke, Roy A. Hambric, Robert F. Mallon
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Patent number: 6199263Abstract: Process using the following stages in the following order: a) scouring, b) initial surface treatment in a single operation meeting three criteria relating to resistance to corrosion, lubrication and cleanability, c) shaping, d) second so-called nickeling surface treatment, e) enameling. With the aid of this order of operations and the criteria defining the initial surface treatment, scouring may be carried out on line on the installations for production of sheet-steel strips.Type: GrantFiled: March 23, 1998Date of Patent: March 13, 2001Assignee: SollacInventors: Vicent Cholet, Daniel Vonner
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Patent number: 6194357Abstract: Waterborne lubricants comprising: (A) water-soluble inorganic salt; (B) homogeneously dispersed solid lubricant; (C) at least one homogeneously emulsified substance selected from mineral oils, animal and plant oils and fats, and synthetic oils; (D) surfactant; and (E) water, in which the weight ratio (B)/(A) is from 0.05:1 to 2:1 and the weight ratio {C/(A+B)} is from 0.05:1 to 1:1, provide a one-step, highly lubricating waterborne lubricant for use in the cold plastic working of metals. This waterborne lubricant can replace the conversion coating treatment (phosphate, oxalate, etc.)+reactive soap treatment combined lubrication system now in general use and is free of the environmental issues associated with the combined lubrication system, provides for facile coating removal, and is not subject to the decline in seizure resistance caused by nonuniform add-on when large numbers of workpieces are treated together by immersion.Type: GrantFiled: December 21, 1998Date of Patent: February 27, 2001Assignee: Henkel CorporationInventors: Motoharu Murata, Yoshio Matsumura, Yoshihiko Nishizawa, Takashi Koyama
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Patent number: 6182486Abstract: The present invention provides a superplastic alloy-containing conductive plastic article for shielding electromagnetic interference. The conductive plastic article is a three-layer structure, in which the outer layers are plastic material, and the inner layer is a superplastic alloy. The requirements for the raw materials are that the melting point of the superplastic alloy is higher than the softening point of the plastic, and the superplastic alloy has superplasticity at a temperature higher than the softening point of the plastic. The conductive plastic article can be manufactured in one processing stage, has the same shielding effectiveness as that of a conventional metal plate article, and can take a delicate and complicated form as that of a conventional plastic article. Moreover, the superplastic alloy contained therein has a uniform thickness and good adherence to plastic.Type: GrantFiled: June 11, 1998Date of Patent: February 6, 2001Assignee: National Science CouncilInventor: Tung-Han Chuang
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Patent number: 6096402Abstract: An elongate composite member suitable for a vehicle ornamental member comprises an elongate shaped body having a common cross-section part with a longitudinally constant cross-sectional shape, and a varying cross-section part with a longitudinally varying cross-sectional shape. A resin part is formed by extrusion molding along the varying cross-section part to continuously extend in the longitudinal direction, thereby realizing an excellent overall appearance. Such elongate composite members can be readily and continuously manufactured basically with an extrusion molding process, wherein the elongate shaped body is continuously and longitudinally fed into an extrusion die assembly comprising a stationary die and the movable die, through which the common cross-section part and the varying cross-section part are respectively passed in the longitudinal direction.Type: GrantFiled: September 30, 1997Date of Patent: August 1, 2000Assignee: Hashimoto Forming Industry Co., Ltd.Inventor: Tatsuya Tamura
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Patent number: 6070444Abstract: A method of mass manufacturing a plurality of electrodes coated with a non-stick layer is disclosed for reducing eschar buildup and the like on the working tip of an electrode during electrosurgical procedures and facilitating ease of cleaning the tip. The plurality of electrodes are mass manufactured for connection to an appropriate electrical power source. One preferred method of mass manufacturing a plurality of electrodes includes the steps of: simultaneously coating at least a portion of a stock material with a non-stick layer; and forming the plurality of electrode blanks having the non-stick layer. The plurality of electrode blanks may be subjected to further finishing. Preferably, the plurality of electrode blanks are formed having the non-stick layer as the material is advanced through a stamping operation. Also, the material may be configured and dimensioned in the form of a tree to provide a plurality of electrode blanks with a non-stick layer.Type: GrantFiled: March 31, 1999Date of Patent: June 6, 2000Assignee: Sherwood Services AGInventors: Michael D. Lontine, Gene H. Arts
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Patent number: 6055835Abstract: A plurality of finishing mills for finish rolling a rolled material are arranged in a row to form a finishing mill group. A scale breaker is provided at an entry side of the finishing mill group, a glass coating material application device for jetting molten glass to upper and lower surfaces of the rolled material to form a molten glass film is located at a delivery side of the scale breaker, and a molten glass film removing device for removing the molten glass film formed on the upper and lower surfaces of the rolled material is located at the delivery side of the finishing mill group.Type: GrantFiled: December 1, 1998Date of Patent: May 2, 2000Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Tsutomu Kawamizu, Junsou Fukumori, Akira Kaya, Kyung-Zoon Min, Yeo-Joo Choi, Soo-Chul Shin
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Patent number: 6025024Abstract: Structured surfaces are generated in a coil coating line operating at least at 60 m/min by a process comprising the step of passing the wet layer of paint under a roll having a raised pattern on its surface that imparts a structure to the wet layer before heating to form a coating having a structured surface. The paint has a viscosity of 30 to 200 s (DIN 4 cup; DIN 53211).Type: GrantFiled: January 30, 1998Date of Patent: February 15, 2000Assignee: Sigma Coatings Farben- und Lackwerke GmbHInventors: Wielfried Heinz Heindrichs, Dirk Lange
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Patent number: 5987727Abstract: A process for the production of automobile parts lacquered with two coats, in which two coating layers are applied on both sides of a coil of sheet metal and are each stoved, and corresponding sheet metal parts are then stamped out of the coil and shaped by the deep-drawing process. In each case by the coil coating process, a coating composition (A) which comprises, based on its solid resin composition, 55 to 80 wt. % of one or more polyester-polyols, 2 to 10 wt. % of one or more aromatic epoxy resins and, as crosslinking agents, 5 to 15 wt. % aminoplast resin and 10 to 25 wt. % blocked polyisocyanate is applied to produce the first coating layer, and a coating composition (B) which comprises, based on its solid resin composition, 60 to 80 wt. % of one or more polyester-polyols and, as crosslinking agents, 10 to 20 wt. % aminoplast resin and 10 to 20 wt. % blocked polyisocyanate is applied to produce the second coating layer, the sum of the constituents of the coating compositions in each case being 100 wt.Type: GrantFiled: September 29, 1998Date of Patent: November 23, 1999Assignee: Herberts GmbHInventors: Ahmed Shafik, Pamela Fritz, Silke Hanske
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Patent number: 5966975Abstract: A conductor wire is passed through a bath of molten metal in a container. While it is passing through the bath of molten metal, the wire is heated by the Joule effect by an electric current produced by a current source. This improves the adhesion of the metallic surface layer deposited on the core of the wire, so that the wire can be drawn directly by dies downstream of the bath of molten metal. This provides a fast and low-cost method of manufacturing a spark erosion electrode wire.Type: GrantFiled: June 4, 1997Date of Patent: October 19, 1999Assignee: Thermocompact Societe AnonymeInventor: Louis Lacourcelle
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Patent number: 5964113Abstract: A method of producing a resin-coated steel sheet for drawn-and-ironed cans. The resin-coated steel sheet has a steel sheet with a tin-coat on each side and a resin layer of a first crystalline thermoplastic polyester resin on one of the tin-coats and a second non-crystalline thermoplastic polyester resin on the first crystalline thermoplastic polyester resin. The first crystalline thermoplastic polyester resin has an alloying ratio of: 50.ltoreq.alloying ratio<100. The second non-crystalline thermoplastic polyester resin has an alloying ratio of 0<alloying ratio<50. The method includes thermal fusion of a mixture of 95-5 percent by weight of a crystalline polyester resin and 5-95 percent of a non-crystalline polyester resin to produce the first crystalline thermoplastic polyester resin and the second non-crystalline thermoplastic polyester resin.Type: GrantFiled: November 3, 1997Date of Patent: October 12, 1999Assignees: Nippon Steel Corporation, Mitsui Chemicals, Inc.Inventors: Ryousuke Wake, Ryoichi Yoshihara, Hiroji Niimi, Takashi Hiraoka
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Patent number: 5950468Abstract: A steel sheet of which both sides are laminated with a resin film wherefrom a two-piece can having a can height about twice the length of the can diameter and a thin wall thickness from 40 to 70% of the original sheet thickness can be formed under a special wall thickness reduction process without water based coolant or lubricant.Type: GrantFiled: July 9, 1997Date of Patent: September 14, 1999Assignee: Toyo Kohan Co., LtdInventors: Keiichi Shimizu, Humio Kunishige, Junichi Tanabe, Atsuo Tanaka
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Patent number: 5865052Abstract: The disclosure concerns the field of metallurgy and relates to a method and device for use in the forming of wire-shaped metal material, in particular in wire drawing. To form and/or coat wire-shaped metal material with solid to paste-consistency lubricants, the material is passed through a pressure chamber fitted with at least one inlet nozzle and at least one outlet nozzle. Located in the pressure chamber is a solid to paste-consistency lubricant which is under pressure. The pressure is set and/or regulated and raised by means of an external pressure-generation unit. The combined pressure/temperature setting used for the lubricant is always kept below the level at which the lubricant would liquefy. The lubricant is used as a powder or in the form of shaped articles, preferably compacts, pellets or granules, and fed to the pressure chamber from lubricant-storage facilities through feed channels.Type: GrantFiled: May 7, 1997Date of Patent: February 2, 1999Assignees: Ecoform Umformtechnik GmbH, Herborn & Breitenbach GmbHInventors: Harri Weinhold, Bernhard Kurze, Gerd Zschorn, Armin Huebner
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Patent number: 5857367Abstract: In a brazing method, a flux-mixed liquid is prepared by mixing a brazing flux with a quick-drying oil. The flux-mixed liquid, when it is spread to an aluminum or aluminum alloy work, fixes the brazing flux to the work by a quick-drying character of the quick-drying oil within a short time. Also, in the brazing method, the flux-mixed liquid is prepared by mixing the brazing flux with an aqueous solution in which a solid lubricant is melted in water. The solid lubricant melts in water at or above a prescribed temperature, and forms a film when the temperature is below the prescribed temperature. The flux-mixed liquid, when it is spread to the work, immediately forms the film due to a drop in temperature below the prescribed temperature and fixes the brazing flux to the work by the film within a short time.Type: GrantFiled: December 9, 1996Date of Patent: January 12, 1999Assignee: Zexel CorporationInventor: Shoji Akiyama
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Patent number: 5787752Abstract: This invention relates to a method to manufacture cell-cans by DI can method, by manufacturing a bottomed cylindrical cup-shaped intermediate product from a sheet material of which both surfaces are nickel plated and annealed in an atmosphere of inert gas making the metal nickel layer thickness and the hardness at predetermined values, then ironing the intermediate product at a predetermined ironing rate, securing a thickness of the metal nickel layer of more than 1.0 .mu.m and a Vickers hardness of more than HV 200 on the side wall of finished cell-cans. By this, conventional defect problems due to the cracks generated on the intermediate product can be solved completely and the problem of hair-lines formed on the surface of finished cell-can can be eliminated.Type: GrantFiled: March 14, 1996Date of Patent: August 4, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Akira Iwase, Katsuhiko Mori, Yoshio Gohda, Susumu Kitaoka, Tokiya Fujimoto, Tadahiro Tokumoto, Hisashi Komeno
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Patent number: 5771728Abstract: System for preparing wires made of steel, iron, or ferrous materials in general for drawing which comprises a phosphating station that is substantially constituted by a vat for containing a phosphating solution and by a drum for winding and unwinding the wire to be treated. The drum is at least partially immersed in the phosphating solution and can be actuated with a rotary motion about its own axis to gradually wind the wire to be treated and gradually release the treated wire.Type: GrantFiled: November 13, 1996Date of Patent: June 30, 1998Inventor: Santo Esposito
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Patent number: 5753328Abstract: A laminated metal sheet obtained by laminating a polyester film on a metal sheet, wherein the polyester film has a double refraction represented by the following relation,.DELTA.n=n.sub.m -n.sub.twherein n.sub.m is a refractive index in the direction of a maximum orientation of the film, and n.sub.t is a refractive index in the direction of thickness of the film,which is higher on the side of the front surface of the polyester film than on the side of the metal sheet, and has a peak in the double refraction in a way of thickness from the side of the front surface toward the side of the metal sheet. A seamless can formed from such a laminated metal sheet exhibits excellent shock resistance, flavor-retaining property, corrosion resistance and like properties.Type: GrantFiled: October 21, 1996Date of Patent: May 19, 1998Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Tetsuo Miyazawa, Masashi Ichishima, Sachiko Machii, Kenichiro Nakamaki, Katsuhiro Imazu, Masanori Aizawa
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Patent number: 5727410Abstract: In pressing and molding a shadow mask or the like, press-molding oil containing alkyl carbonate shown in the following Chemical Formula as an active ingredient is coated on a press mold. After pressing and molding a metallic material with the press mold, the press-molding oil is washed and removed with warm water. Alternatively, the oil is dried or thermally decomposed. As a result, less than about 10 .mu.g/cm.sup.2 oil is left as residue on the product. ##STR1## where a and b are an integer from one to six; x and y are an integer from 0 to 30; R.sup.1 and R.sup.2 are an alkyl group, cycloalkyl group, alkylphenyl group, benzyl group or alkylbenzyl group having from one to thirty carbon atoms and straight or branched alkyl chains.Type: GrantFiled: October 4, 1996Date of Patent: March 17, 1998Assignee: Matsushita Electronics CorporationInventors: Masao Hayashi, Go Minami, Kuniaki Matsunaga, Tsuyoshi Fujii, Takashi Hayashi
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Patent number: 5711062Abstract: Process for the manufacture of a containment element for a fluid heated to a temperature exceeding 850.degree. C. A blank made of a refractory metal alloy is coated with a glass-based adhesive, at least one film made of a glass suitable for the material and the plasticity temperature of the blank is laid down on it, the blank is heated to the plastic temperature and subjected to a first stamping operation to shape the chamber of the containment element, followed by a second stamping operation to form the inner or outer flaps of the chamber. The element is then cooled, and finally, heat-treated.Type: GrantFiled: February 21, 1995Date of Patent: January 27, 1998Assignee: SEVAInventor: Jean-Paul Bagard
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Patent number: 5700529Abstract: A seamless can obtained by forming a laminated material of a metal and a polyester film into a cup such that a final draw ratio defined by H/D (H:height, D:diameter of the bottom portion) is not smaller than 1.5, wherein a polyester (A) on the bottom portion of the container has a biaxial orientation degree (R.sub.X) of from 2.5 to 20 defined by the following formula (1),R.sub.X =I.sub.A /I.sub.B (1)and a polyester on the barrel portion of the container has a monoaxial orientation satisfying the following formula (2),0.55<cos.sup.2 .phi.<1-exp ?-0.45I.sub.A /I.sub.B -1.1.epsilon.+0.53!(2)wherein R.sub.x, I.sub.a, I.sub.b and cos.sup.2 .phi. are as defined in the specification, and a method of producing the same.Type: GrantFiled: February 2, 1995Date of Patent: December 23, 1997Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Akira Kobayashi, Hideo Kurashima, Harumi Sato, Satoshi Fujita, Katsuhiro Imazu
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Patent number: 5649354Abstract: A block of material used for making a movable core for a fuel injector is prepared from a bar or coil of material by clamp shearing using a working fluid containing an extreme-pressure additive (such as sulfur, chlorine or phosphorus). The additive reacts with the material to form a protective layer (of e.g. sulfide, chloride or phosphate) on the cut-off surface of the block. The block is cold forged so that its cut-off surface having the protective layer may form a wall defining a fuel passage. The layer prevents the material from being seized with any die or punch used for cold forging.Type: GrantFiled: March 24, 1995Date of Patent: July 22, 1997Assignee: Nippondenso Co., Ltd.Inventors: Hiroyuki Fujii, Hitoshi Ichikawa, Toshihiro Imai
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Patent number: 5603235Abstract: The present invention provides with a water glass layer which prevents oxidation and increases fatigue strength of the alloy. The surface treatment process for preparing the titanium alloy comprises the steps of washing the titanium alloy by alkali cleaning and pickling, drying the alloy in a water glass solution, thereby forming a water glass layer on the surface of the titanium alloy, and forging the titanium alloy.Type: GrantFiled: December 13, 1995Date of Patent: February 18, 1997Assignee: Hyundai Motor CompanyInventor: Bong Y. Um
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Patent number: 5584201Abstract: An improved method to lubricate a metal workpiece at elevated working temperatures is described employing a novel liquid lubricant preparation which includes a vaporizable and polymerizable alkyl aromatic phosphate ester in combination with a die release agent selected from the group consisting of an organic binder and a fatty acid soap, to include mixtures thereof. The applied preparation forms a solid polymer lubricant in the forming die at the elevated working temperatures enabling lower applied pressures to be employed while producing superior workpieces.Type: GrantFiled: November 20, 1995Date of Patent: December 17, 1996Assignee: Cleveland State UniversityInventors: Edgar E. Graham, Roger M. Koeberle, Thomas C. Coneglio, Raj D. Bedi
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Patent number: 5537849Abstract: Disclosed is a method of drawing a metal wire to a specified diameter using a continuous dry drawing apparatus including a plurality of die units disposed in series, each of the die unit being composed of a dry lubricant unit for applying a dry lubricant on the surface of a metal wire and a die provided on the downstream side of the dry lubricant unit, the method comprising an intermediate coating process of forming a coating film on the surface of the metal wire for enhancing the picking-up of a dry lubricant for subsequent die-drawing, in at least one of the spaces between adjacent die units. With this method, seizure of the die is prevented and the drawing speed is significantly enhanced.Type: GrantFiled: November 23, 1994Date of Patent: July 23, 1996Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Heijiro Kawakami, Kozo Katsube, Yasuyuki Kanesada, Kohro Takatsuka, Katsuyuki Sadakane
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Patent number: 5528920Abstract: A film of lithium capable for example of providing the anode of a polymer electrolyte battery is produced by laminating a lithium sheet between two working rolls. At the outlet, the film remains attached to one of the two rolls up to a given point of the circumference of the latter where it forms an angle of about 90.degree. with the meeting point between the two rollers. A sufficient tension is thereafter exerted on the film, which in any case is inferior to the limit of elasticity of lithium, by pulling the film in order to detach it from the surface of the roller and usually so that the given point moves into an intermediate position between 90.degree. and the meeting point, for example about 45.degree.. The product obtained may also be used any time there is a need for a film of lithium having a thickness for example between 10 and 100 .mu.m.Type: GrantFiled: July 12, 1994Date of Patent: June 25, 1996Assignee: Hydro-QuebecInventors: Patrick Bouchard, Paul-Emile Guerin, Guy St-Amant, Guy Laroche
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Patent number: 5495737Abstract: An improved method to lubricate a metal workpiece at elevated temperatures is described employing a novel polymer lubricant formed in situ. The novel lubricant is provided with a liquid mist of a lubricant preparation containing a vaporizable and polymerizable organic reactant in combination with graphite particulates being supplied to both workpiece and forming die at the elevated working temperatures.Type: GrantFiled: July 15, 1994Date of Patent: March 5, 1996Assignee: Cleveland State UniversityInventor: Edgar E. Graham
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Patent number: 5413645Abstract: New composite-coated flat-rolled steel product and new methods of manufacture in which low-carbon steel, as received in cold-reduced continuous strip form is prepared for plating, a corrosion-prevention plating is applied, and a selected polymeric coating with lubricant is applied as the finish surface. The resulting composite-coated steel substrate is cold-rolled to decrease the composite-coated steel substrate gage. Selection of cold rolling steps, with non-use or selected use of stress-relief type of heat treatment before and/or after an initial cold-rolling of the steel substrate as received prior to surface preparation, provides for selective tin mill manufacture of composite-coated steel of various weights per unit area, for example, in the range of about 35 to about 100 lb/bb, produced by cold rolling of the composite-coated flat-rolled steel.Type: GrantFiled: April 19, 1993Date of Patent: May 9, 1995Assignee: Weirton Steel CorporationInventors: William T. Saunders, deceased, William H. Dalrymple, Jon F. Grubbs, William L. Johnston
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Patent number: 5394721Abstract: A method of producing permalloy cores comprising the steps of coating at least one surface of permalloy strip with a slurry consisting of water containing 1 to 5 percent by weight of magnesium hydroxide (Mg(OH).sub.2) powder and the addition of one or more selected from a binder, a thickening agent and a defoaming agent and drying said coating, slitting the permalloy strip thus covered with a coating that when dry is 0.1 to 50 .mu.m thick, more preferably 0.5 to 10 .mu.m thick, and contains not less than 50 percent by weight Mg(OH).sub.2, and more preferably not less than 80 percent by weight Mg(OH).sub.2, as the main constituent, to a final width, or first to an intermediate width if necessary, winding or punching the final width strip to obtain wound or laminated punched cores, and subjecting the core materials to magnetization annealing.Type: GrantFiled: November 9, 1993Date of Patent: March 7, 1995Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Tsunehiro Shimizu, Hidehiko Sumitomo, Kunihide Takashima, Akira Amemura, Osamu Tanaka
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Patent number: 5367903Abstract: The process is characterized by the fact that, before drawing, a salt of the alkaline metal group formed by Li, Na, and K, and of an anion which is chemically inert with regard to the essential metal of the sheet chose from among the phosphates is deposited on the drawing tools. To deposit the salt, preferably, a solution of said salt is applied to the tools or to the sheet metal.Type: GrantFiled: March 11, 1992Date of Patent: November 29, 1994Assignee: SollacInventor: Jacques Keller
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Patent number: 5361616Abstract: A coating composition having photopolymerizability and heat curability, which comprises, as main components,(A) a vinyl copolymer having polymerizable double bonds and crosslinkable hydroxyl groups,(B) a condensation polymerizable compound of the following formula (i) or a condensation polymer thereof, and(C) a photopolymerization initiator: ##STR1## wherein each of the plurality of R which may be the same or different, is --H, --CH.sub.2 OH, --CH.sub.2 OCH.sub.3, --CH.sub.2 OC.sub.4 H.sub.Type: GrantFiled: June 9, 1992Date of Patent: November 8, 1994Assignee: Dai Nippon Toryo Co., Ltd.Inventors: Toshiya Takahashi, Norio Uriya, Yoshihisa Nagashima
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Patent number: 5360649Abstract: A thickness-reduced deep-draw-formed can obtained by using, as the substrate, a cold-rolled steel plate having a carbon content in the steel of 0.02 to 0.15% by weight, a manganese content in the steel of 0.2 to 1.0% by weight, a mean diameter of crystal grain of smaller than 6.0 .mu.m, a tensile strength over a range of from 35 to 55 kg/mm.sup.2, and a thickness of 0.17 to 0.30 mm in a step of subjecting an organic resin-coated structure of the surface-treated steel plate to the thickness-reducing deep-draw forming. This makes it possible to suppress the generation and accumulation of heat in the organic resin-coated steel plate to a level lower than the conventional levels. Therefore, the organic resin coating is prevented from being peeled off or damaged and, as a result, the corrosion resistance can be markedly improved.Type: GrantFiled: November 12, 1992Date of Patent: November 1, 1994Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Nobuyuki Sato, Ikuo Komatsu, Katsuhiro Imazu, Tomomi Kobayashi
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Patent number: 5340463Abstract: A process for obtaining a multilayer material suitable for transformation by drawing or drawing and ironing into a hollow body having a height to diameter ratio greater than 2.5. The process comprises subjecting an aluminum alloy substrate to an anodizing or chemical conversion surface treatment for improving adherence thereto, covering one of the surfaces of the substrate by adhering a plastic material film thereto, and covering the other of the surfaces with a coating of varnish including a solid lubricant in the form of particles which are harder than the varnish. The coated substrate is subsequently drawn or drawn and ironed into a hollow body utilizing tools having a hardness which is greater than the particles.Type: GrantFiled: December 1, 1992Date of Patent: August 23, 1994Assignee: Cegedur Pechiney RhenaluInventors: Rene Layre, Richard Bosc
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Patent number: 5271149Abstract: Conventionally co-axial cable is made in a continuous extrusion machine by continuously extruding an aluminum tubular cladding (1) through an annular die and simultaneously continuously introducing a core (4), comprised of a conductive wire surrounded by insulation, through an bore in a mandrel (3). A gap is inevitably present between the outer surface of the core (4) and the tubular cladding (1). To eliminate the gap it is necessary to reduce the diameter of the tubular cladding by swaging or drawing. The present invention disposes of the &wagging or drawing step by compacting the insulation of the core before introduction to the mandrel (3). The insulation then gradually expands to recover its original diameter and fill the cladding which has been extruded to its final diameter.Type: GrantFiled: October 27, 1992Date of Patent: December 21, 1993Assignee: Holton Machinery, Ltd.Inventor: Brian Maddock
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Patent number: 5256203Abstract: Apparatus for applying an anaerobic adhesive to the inside of the necks of cartridge cases preparatory to insertion of bullets therein to provide a seal between the inside of the necks and the bullets, the cases being held standing on end, mouth end up, in a holder arranged in a rank and file format, the holder being indexed to bring successive rows of cases under a set of adhesive dispensing nozzles which are lowered for entry of the tips of the nozzles into the upper ends of the cases in a row.Type: GrantFiled: August 26, 1991Date of Patent: October 26, 1993Assignee: Thomas B. Moore Co. Inc.Inventors: Thomas B. Moore, Kevin E. Craig, Gerard J. Gragnani
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Patent number: 5249447Abstract: Disclosed is a process for the preparation of a thickness-reduced deep-draw-formed can, which comprises the steps of (i) coating a crystalline thermoplastic resin on a metal plate, (ii) heating the coated metal plate at a temperature higher than the glass transition point (Tg) of the thermoplastic resin and draw-forming the coated metal plated, and (iii) heating the obtained preliminarily drawn cup at a temperature higher than the glass transition temperature (Tg) of the thermoplastic resin and redrawing the cup at a bend-pulling speed of at least 1 m/min. According to this process, damage of the coating layer can be drastically moderated, and a deep-draw-formed can having prominently improved corrosion resistance and heat resistance can be obtained.Type: GrantFiled: February 25, 1993Date of Patent: October 5, 1993Assignee: Toyo Seikan Kaisha Ltd.Inventors: Masanori Aizawa, Tetsuo Miyazawa, Katsuhiro Imazu, Seishichi Kobayashi, Hiroshi Ueno
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Patent number: 5234516Abstract: A polyethylene film is heat bonded to a metal sheet provided with a layer of hydrated chromium oxide, and possibly a layer of metallic chromium under the oxide layer. The laminated metal sheet is then rapidly quenched, and the polyethylene laminate is irradiated with an electron beam, gamma rays, or X-rays. Alternatively, the polyethylene film may be irradiated prior to lamination. The laminated metal sheet exhibits excellent resistance to steam and hot water and does not delaminate during forming operations such as can-making.Type: GrantFiled: June 15, 1992Date of Patent: August 10, 1993Assignee: Toyo Kohan Co., Ltd.Inventors: Takaaki Okamura, Atsuo Tanaka, Tsuneo Inui, Akio Miyachi
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Patent number: 5228588Abstract: Disclosed is a thickness-reduced deep-draw-formed can formed of a metal plate having an organic coating. In this can, at least the inner surface organic coating is composed of a crystalline thermoplastic resin, the thickness of the barrel wall is made smaller than the thickness of the bottom, the thermoplastic resin of the barrel wall is molecularly oriented mainly in the axial direction, and the roughness of the metal surface of the barrel wall is larger than that of the metal surface of the bottom. Since the organic coating is crystalline and is molecularly oriented, the coating can resist processing deformation when the thickness is reduced by deep-draw forming and the coating is not damaged by a tool or the like at all, and therefore, the barrier property to corrosive components and the heat resistance are prominently improved.Type: GrantFiled: February 28, 1992Date of Patent: July 20, 1993Assignee: Toyo Seikan Kaisha Ltd.Inventors: Masanori Aizawa, Tetsuo Miyazawa, Katsuhiro Imazu, Seishichi Kobayashi, Hiroshi Ueno
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Patent number: 5229214Abstract: The present invention relates to preprimed metal substrates suitable for use in formed metal applications. The preprimed metal substrate is coated with, as primer layer, (1) a first coating layer applied onto the metal substrate, the first coating layer being based upon a particular hydroxyl group-containing block copolymer, and (2) at least one flexible subsequent coating layer applied onto the first coating layer. The preprimed metal substrates are especially useful in automotive applications.Type: GrantFiled: July 20, 1990Date of Patent: July 20, 1993Assignee: Akzo N.V.Inventors: Etienne G. Maze, Christine M. J. S. Tournillon