Variable Air Gap In A Magnetic Core Patents (Class 73/862.332)
  • Patent number: 11300464
    Abstract: A sensor device includes a partial assembly, a circuit board, and a sensor housing. The partial assembly is constituted by selectively mounting a part that is at least one of a magnetism collection member and a driven wheel to a holder. The circuit board is provided with a detector configured to detect at least one of magnetic flux induced by the magnetism collection member and a rotational angle of the driven wheel in accordance with the part mounted to the holder. The sensor housing is penetrated by the shaft, and houses the partial assembly and the circuit board.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: April 12, 2022
    Assignee: JTEKT CORPORATION
    Inventor: Yuichi Toyama
  • Patent number: 10557758
    Abstract: Systems, devices, and methods for determining stress in a conductive target are provided. The systems, devices, and methods facilitate detecting stress in the target using a sensor assembly. Raw stress signals, which can correspond to stress in the target, can be generated by detecting a first magnetic flux that travels through the target. The raw stress signals can be sensitive to a gap between the sensor assembly and the target. A proximity sensor element can be used to determine the size of the gap by generating a magnetic field which can couple with the target. If the size of the gap changes, the coupling can change. By determining an impedance of the proximity sensor element, a corresponding gap signal can be generated. The gap signal can be used to correct the raw stress signals, thereby creating corrected stress signals, which can correspond to values of stress within the target.
    Type: Grant
    Filed: May 17, 2017
    Date of Patent: February 11, 2020
    Assignee: General Electric Company
    Inventors: Dan Tho Lu, Pekka Tapani Sipila, Lam Arthur Campbell, Brian F. Howard
  • Patent number: 10352730
    Abstract: The invention relates to a rotation sensor, comprising: —a stator (A) and rotor (B), arranged coaxially and forming a magnetic circuit (10, 20), the rotor being mounted angularly displaced with respect to the stator, —a primary winding, suitable for generating a magnetic field in the magnetic circuit, and —at least one secondary winding, characterized in that the magnetic circuit comprises at least one tooth (220) extending radially with respect to the axis (X-X) of the stator and of the rotor, and at least one notch (12) suitable for receiving said tooth, such that the tooth is separated from the notch by at least one tangential air gap (51) that is variable according to the angular displacement of the rotor with respect to the stator, the tooth and the notch being shaped so that, during a rotation of the rotor with respect to the stator, a variation in the width of the tangential air gap causes an increase or a decrease in the permeance of the air and, respectively, an increase or a decrease in the voltage
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: July 16, 2019
    Assignee: SAFRAN ELECTRONICS & DEFENSE
    Inventors: Bastien Cagnac, Jerome Piaton, Kevin Brenugat
  • Patent number: 10132702
    Abstract: Claw portions opposing a magnet are disposed on inner edges of a first yoke and a second yoke. Wall portions are disposed on outer edges of the first yoke and the second yoke so as to extend in an axial direction. A distal end of the wall portion and another distal end of the other wall portion are spaced apart from each other in the axial direction and disposed to oppose each other. A magnetic sensor is disposed between the distal ends in the axial direction. End faces oblique to the axial direction are disposed on the distal ends and a distance between the distal ends on a radially inner side is made shorter than a distance between the distal ends on a radially outer side.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: November 20, 2018
    Assignee: DENSO CORPORATION
    Inventors: Yoshitaka Nishiguchi, Ken Tanaka, Shigetoshi Fukaya, Toshiro Suzuki, Satoru Jinno
  • Patent number: 10088377
    Abstract: A torque sensor device disposed between an input shaft and an output shaft. The torque sensor device includes a housing, a magnet unit accommodated in the housing and including a magnet ring, a collector unit fixed in position to the housing, a sensing unit including a torque sensor disposed at the outer circumference of the collector unit, and a shield ring unit interposed between the collector unit and the magnet unit. The magnet unit includes: a magnet holder connected to the input shaft; a pair of magnet rings spaced apart from each other with the magnet holder interposed therebetween; a magnet cover formed in such a manner that the magnet ring is disposed between the magnet cover and the magnet holder so as to be connected to the magnet holder; and a magnet buffer disposed between the magnet cover and the magnet ring.
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: October 2, 2018
    Assignee: LS AUTOMOTIVE TECHNOLOGIES CO., LTD.
    Inventor: Kon Ho Park
  • Patent number: 9945743
    Abstract: Provided is a torque sensor device to detect a torque between an input shaft and an output shaft through a relative rotation displacement therebetween. The torque sensor device includes: a housing to accommodate an end of the input shaft and an end of the output shaft: a magnet unit including a magnet block fixed in position to the housing; a collector unit including a collector disposed between the input shaft and the magnet block and between the output shaft and the magnet block in the radial directions of the input shaft and the output shaft to be partially rotatably connected to each of the input shaft and the output shaft, the collector focusing a magnetic field generated from the magnet unit; and a sensing unit including a torque sensor disposed at the outer circumference of the collector unit and detecting the magnetic field focused by the collector unit.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: April 17, 2018
    Assignee: LS AUTOMOTIVE TECHNOLOGIES CO., LTD.
    Inventor: Chang Nam Jun
  • Patent number: 9689764
    Abstract: A sensing device for detecting the amount of torque transmitted through a shaft. The device has a first and second section interconnected by a flexure arrangement to which permanent magnets are attached. Deflections of the flexures produce a repeatable and proportional change of magnetic flux which flows in a stationary annular ring that is concentrically mounted with respect to the shaft and separated from it by an air gap. The annular ring is instrumented with an array of magnetic field sensors that measure the changing magnetic flux.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: June 27, 2017
    Inventor: Roopnarine
  • Patent number: 9459165
    Abstract: A sensor unit includes a collector and a sensor housing. The collector faces a stator guiding a magnetic flux, with a void between the collector and the stator, and collectively attracts the magnetic flux guided by the stator. The sensor housing has a wall covering outside of the collector, and holds the collector. A clearance is formed between an opposite surface of the collector to a surface thereof facing the stator, and the wall of the sensor housing.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: October 4, 2016
    Assignee: SHOWA CORPORATION
    Inventors: Yohei Hama, Hiroyuki Muto, Kiyokazu Okado
  • Patent number: 8939038
    Abstract: Disclosed is a torque index sensor, the sensor including a housing, a stator mounted at a space inside the housing, a magnet arranged inside the stator to rotate with a rotation shaft, a PCB (Printed Circuit Board) fixedly mounted inside the housing and mounted with a first magnetic element outputting a magnetization signal in response to rotation of the magnet, at least one or more fixing bosses protrusively formed at the housing, and a collector having a plurality of through holes penetratively formed at a position corresponding to that of the fixing boss and concentrating a magnetic field for guiding a magnetic flux of the magnet, wherein the fixing boss is thermally fused after passing the through hole to tightly fix the collector at an inner surface of the housing.
    Type: Grant
    Filed: May 30, 2012
    Date of Patent: January 27, 2015
    Assignee: LG Innotek Co., Ltd.
    Inventor: Myungchul Woo
  • Patent number: 8746083
    Abstract: The present disclosure relates to a torque sensor configured to axially magnetize a magnet and simplify a stator structure facing the magnet, whereby dimensions and shapes of members capable of collecting magnetism can be easily controlled to provide a torque sensor excellent in operational reliability, the torque sensor including a ring-shaped and axially-magnetized magnet connected to one of an input shaft of a steering wheel and an output shaft; and a stator including a ring-shaped body axially discrete from the magnet and a plurality of holes vertically penetrating the body, whereby structure of the torque sensor is simplified to enhance a concentrated efficiency of magnetic change.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: June 10, 2014
    Assignee: LG Innotek Co., Ltd.
    Inventor: Changhwan Lee
  • Patent number: 8664944
    Abstract: An angle measuring system includes a first component group and a second component group, the first component group being mounted in a manner allowing rotation about an axis relative to the second component group. The first component group includes a ring having a running surface and an angle scaling. The second component group has a further ring having a further running surface, as well as a sensor for scanning the angle scaling. Rolling elements are arranged between the running surfaces, the angle scaling being applied such that a geometric pattern of the angle scaling in a first region differs from a geometric pattern of the angle scaling in a second region as a function of radial runouts of the running surfaces and/or of the rolling elements.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: March 4, 2014
    Assignee: Dr. Johannes Heidenhain GmbH
    Inventor: Johann Mitterreiter
  • Patent number: 8365628
    Abstract: A method for designing a pole piece for a power assist steering system, includes: selecting a number of teeth, k, for the pole piece where k=n/2 and n represents an even number of poles; and selecting a ratio between an angle made by an inner tooth tip and an outer tooth tip, ?tp, and an angle made by a magnet pole width, ?mp, to provide a desired torque function for the steering system.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: February 5, 2013
    Assignee: Steering Solutions IP Holding Corporation
    Inventors: Mohammad S. Islam, Christian E. Ross, Matthew W. Mielke
  • Publication number: 20120260746
    Abstract: The present disclosure relates to a torque sensor configured to axially magnetize a magnet and simplify a stator structure facing the magnet, whereby dimensions and shapes of members capable of collecting magnetism can be easily controlled to provide a torque sensor excellent in operational reliability, the torque sensor including a ring-shaped and axially-magnetized magnet connected to one of an input shaft of a steering wheel and an output shaft; and a stator including a ring-shaped body axially discrete from the magnet and a plurality of holes vertically penetrating the body, whereby structure of the torque sensor is simplified to enhance a concentrated efficiency of magnetic change.
    Type: Application
    Filed: September 23, 2011
    Publication date: October 18, 2012
    Applicant: LG Innotek Co., Ltd.
    Inventor: CHANGHWAN LEE
  • Patent number: 8020454
    Abstract: A torque detection device has a magnetic flux collecting ring, arranged outside an outer periphery of a magnetic circuit forming member which is provided in a rotating body applied with a torque, for collecting a magnetic flux generated by the magnetic circuit forming member; a detector for detecting the torque applied to the rotating body based on a density of the magnetic flux collected by the magnetic flux collecting ring; and a holding ring for holding the magnetic flux collecting ring and the detector and including an attachment part to be attached to a stationary object on an outer periphery on one side in a radial direction. An attachment-preventing convex part for preventing attachment to the stationary object by contacting the stationary object is formed on one end face in an axis line direction of the holding ring.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: September 20, 2011
    Assignees: JTEKT Corporation, Denso Corporation
    Inventors: Toshiharu Ishihara, Yoshitomo Tokumoto, Sinji Hakamata, Kaname Joushita, Tomoharu Horiuchi, Noriyuki Yahata, Naoki Nakane
  • Publication number: 20100319467
    Abstract: The present invention relates to an inductive torque sensor (1), Inductive torque sensor (1), in particular for a motor vehicle, comprising at least one excitation coil, at least one oscillator circuit which is coupled with the excitation coil and which generates a periodic alternating voltage signal and couples it into the excitation coil during operation, A stator circuit board (2) with a first receiver means (20) and a second receiver means (21), which each have a number of periodically repeated receiver structures, at least 2 rotors (3, 4) which can be rotated relative to one another and relative to the stator circuit board (2) and which influence the strength of the inductive coupling between the excitation coil and the receiver means (20, 21), Evaluation means suitable for the evaluation of the signals induced in the receiver means (20, 21), wherein the number N of the receiver structures of the first receiver means (20) and the number M of the receiver structures of the second receiver means (21) a
    Type: Application
    Filed: January 29, 2009
    Publication date: December 23, 2010
    Applicant: HELLA KGAA HUECK & CO.
    Inventors: Jörg Diekmann, Roman Schamne
  • Publication number: 20100180696
    Abstract: A torque sensor system comprising, an inner tooth, an outer tooth disposed on an outer yoke member centered on an axis spaced radially from the inner tooth, a plate member, a retainer member operative to retain the outer yoke member and the plate member, a magnet member centered on the axis disposed between the inner tooth and the outer tooth, an air gap partially defined by the plate member and the outer yoke member, and a magnetosensitive element disposed in the air gap operative to sense a magnetic flux induced by an angular displacement of the magnet member relative to the inner tooth and the outer tooth.
    Type: Application
    Filed: January 16, 2009
    Publication date: July 22, 2010
    Applicant: DELPHI TECHNOLOGIES INC.
    Inventors: Mohammad S. Islam, Mohammed R. Islam, Matt Mielke
  • Publication number: 20100084215
    Abstract: A torque detector capable of achieving reduced size, a method of producing the same and an electric power steering device are provided.
    Type: Application
    Filed: October 10, 2007
    Publication date: April 8, 2010
    Applicant: NSK Ltd.
    Inventors: Ikunori Sakatani, Atsushi Horikoshi, Atsuyoshi Asaka, Yasuhiro Kawai, Yusuke Ota
  • Patent number: 7562432
    Abstract: A method for manufacturing a magnetostrictive torque sensor having low nonuniformity of sensitivity characteristics. The residual austenite content in the rotating shaft of the torque sensor is measured first. A magnetic film is subsequently subjected to a heat treatment under heat treatment conditions that are different for each of the measured residual austenite contents, and magnetic anisotropy is imparted.
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: July 21, 2009
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hitoshi Harata, Nobuhiko Yoshimoto, Tomohiro Hoshi, Yukiya Kashimura
  • Patent number: 7509883
    Abstract: A detecting unit for detecting a torque applied to a rotor according to rotation of the rotor having an input shaft and an output shaft connected with each other by a torsion bar and a detection circuit board connected with the detecting unit are molded with synthetic resin material to form a mold member. The installation of the mold member into a housing, which has a cylinder portion to surround the rotor and a retainer having an opening formed at the peripheral wall of the cylinder portion, is achieved by inserting the mold member into the retainer from the radial direction through the opening of the retainer.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: March 31, 2009
    Assignees: JTEKT Corporation, Denso Corporation
    Inventors: Tetsuya Murakami, Takeshi Izumi, Yoshitomo Tokumoto, Takashi Kaoku, Norio Nakatani, Toshiharu Ishihara, Naoki Nakane
  • Patent number: 7428847
    Abstract: An inventive torque detection device includes: a magnetic circuit forming member provided at a rotating body to which a torque is applied; a magnetic flux collecting ring for collecting a generated magnetic flux; a detection part for detecting, based on the density of the collected magnetic flux, the torque applied to the rotating body; a holding ring, having a flange, for holding the magnetic flux collecting ring and the detection part; and a sealing ring for sealing between the flange and a housing.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: September 30, 2008
    Assignees: JTEKT Corporation, DENSO Corporation
    Inventors: Akio Osuka, Toshiharu Ishihara, Naoki Nakane
  • Patent number: 7424830
    Abstract: A torque sensor 1 is provided with two shafts 3, 4 (input shaft 3 and output shaft 4) which constitute a shaft member 2, which is a torque detection object, an elastic member 5 which connects the shafts 3 and 4 coaxially, and a torsion angle of the elastic member 5 is detected as a torque which affects on the shaft member 2. The torque sensor 1 is provided with a hard magnetic member 6 which generates a magnetic flux therearound, a pair of first soft magnetic members 7, 8 which constitute a first magnetic circuit H1 together with the hard magnetic member 6 to change a reluctance by torsion of the elastic member 5, a pair of second soft magnetic members 9, 10 which constitute a second magnetic circuit H2 together with the hard magnetic member 6 to keep the reluctance constant, and a flux detection means 12 which detects a flux density of the second magnetic circuit H2 that varies in accordance with a torsion angle of the elastic member 5.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: September 16, 2008
    Assignee: Hitachi Cable, Ltd.
    Inventors: Toshimichi Matsusaki, Tatsuya Ohtaka, Kouichi Sato, Yukio Ikeda
  • Patent number: 7360459
    Abstract: A rotation sensor includes a first rotor constituted by a magnetic material and having an outer face that has first conductive layers disposed in two levels as viewed in the direction of a rotation axis and second conductive layers disposed outwardly of and between the first conductive layers, a second rotor having metal members corresponding to the first conductive layers of the first rotor, and a stationary core having a stationary core body that accommodates therein two exciting coils that are spaced from each other in the direction of the rotation axis. The second rotor is disposed between the first rotor mounted to a first shaft and the stationary core fixed to a stationary member, and is mounted to a second shaft which is rotatable relative to the first shaft.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: April 22, 2008
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Fumihiko Abe, Kengo Tanaka, Dongzhi Jin, Kazuhiko Matsuzaki, Tsuyoshi Nakamoto, Masakazu Matsui, Hideharu Yonehara, Tomotaka Watanabe, Kosuke Yamawaki, Takahiro Ueno
  • Patent number: 7320255
    Abstract: The magnetometer assembly according to this invention includes a first coil assembly and a second coil assembly for detecting separate magnetic fields along an axial portion of a torque transducer. The first and second coil assemblies are driven by independently adjustable circuits. Each of the circuits are independently adjustable to adjust the gain that is distributed to each of the first and second coils. This provides for an adjustment and precise alignment of a magnetic field generated by the first coil and the second coil assembly such that external magnetic fields can be cancelled providing increased accuracy and reduced hysteresis effects.
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: January 22, 2008
    Assignee: Siemens VDO Automotive Corporation
    Inventor: David W. Cripe
  • Publication number: 20070295110
    Abstract: A load cell for monitoring the axial load on a linear actuator. In one embodiment, the load cell is part of a bearing assembly positioned between a rotation bearing and a bearing housing.
    Type: Application
    Filed: May 9, 2006
    Publication date: December 27, 2007
    Inventors: Keith Hochhalter, Joseph Dumas, Brett Holker, Drew Taylor
  • Patent number: 7310870
    Abstract: For forming an annular magnetostrictive coat on an outer peripheral surface of a rotational shaft associated with a magnetostrictive torque sensor, a magnetostrictive-coat forming method comprises a step of fitting a cylindrical masking jig over the outer peripheral surface of the rotational shaft and securing the masking jig to the outer peripheral surface, a step of placing the rotational shaft in a plating tank to thereby form the magnetostrictive coat by plating on the outer peripheral surface, and a step of detaching the masking jig from the rotational shaft.
    Type: Grant
    Filed: May 12, 2004
    Date of Patent: December 25, 2007
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yasuo Shimizu, Yoshito Nakamura, Shunichiro Sueyoshi, Nobuhiko Yoshimoto, Koji Kobayashi, Yuichi Fukuda, Mizuho Doi, Hitoshi Harada, Tomohiro Hoshi
  • Publication number: 20070209450
    Abstract: A magnetism generation portion 4 is provided at a first shaft 2, and a first magnetic yoke 7 and a second magnetic yoke 8 bent in L shape are provided at a second shaft 3 so that a magnetic flux generated at the magnetism generation portion 4 can be detected on the outer circumference side of the second shaft 3, and a magnetism detecting device for detecting the magnetic flux can be provided on the outer circumference side of the second shaft.
    Type: Application
    Filed: February 27, 2007
    Publication date: September 13, 2007
    Inventor: Hideo MAEHARA
  • Patent number: 7249527
    Abstract: A system for determining the absolute torque applied to a rotating shaft includes a sensitive element that is deformable under torsion and a measuring device having first and second coders that are intended to be rotationally fixed, respectively, in the vicinity of each end of the sensing element. The coders have a singularity or several equally distributed singularities; first and second fixed sensors disposed opposite to and at an air gap which is a predetermined distance from, respectively, the first and second coders, wherein each sensor is able to deliver a signal having a pulse corresponding to the detection of a singularity of the coder. The system also includes a device for processing the signals transmitted by the sensors that is able to calculate the angular difference between the singularities in order to determine, by comparison with a calibration difference, the absolute torque applied.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: July 31, 2007
    Assignee: S.N.R. Roulements
    Inventor: Pascal Desbiolles
  • Patent number: 7246531
    Abstract: A first shaft and a second shaft are connected coaxially. A torsion bar converts a torque applied between two shafts into a torsion displacement. A multipolar magnet is fixed to the first shaft. One set of magnetic yokes is fixed to the second shaft and disposed in a magnetic field generated by the multipolar magnet. The magnetic yokes are opposed to each other via an air gap in an axial direction. A magnetic sensor is provided for detecting the density of magnetic flux generated in the air gap. A non-magnetic spacer is disposed between the magnetic yokes as a means for positioning the magnetic yokes. The spacer and the magnetic yokes are integrated by resin molding.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: July 24, 2007
    Assignees: DENSO CORPORATION, NIPPON SOKEN, INC.
    Inventors: Naoki Nakane, Shigetoshi Fukaya
  • Patent number: 7225686
    Abstract: A torque sensor includes a substantially tubular giant magnetostrictive member, a shaft passing through the inner bore of the giant magnetostrictive member and capable of transmitting torque to the giant magnetostrictive member, and a detection coil for detecting changes in the magnetic permeability or remnant magnetization of the giant magnetostrictive member. Torque changes of the shaft are detected as changes in the magnetic permeability or remnant magnetization of the giant magnetostrictive member, based on the deformation of the giant magnetostrictive member. The torque sensor enables a reduction in the number of components and costs, as well as detection of torque changes with high sensitivity.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: June 5, 2007
    Assignee: TDK Corporation
    Inventors: Teruo Mori, Toshihiro Suzuki, Shiro Tomizawa, Kesaharu Takatoh
  • Patent number: 7225687
    Abstract: Power steering apparatus includes input and output shafts connected by a torsion bar; and a coil unit disposed around one of the shafts and arranged to sense torque between the input and output shafts. A housing includes an axial bore in which the shafts and coil unit are installed. The housing is further formed with an insertion opening which extends radially into the axial bore and which is sized to allow insertion of the coil unit radially into the axial bore.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: June 5, 2007
    Assignee: Hitachi, Ltd.
    Inventor: Yoshimori Kondo
  • Patent number: 7222541
    Abstract: A device for measuring torsional distortion of a body comprises first and second clip portions each having a central part and two legs depending from the central part, each leg having adjacent the free end thereof a groove or projection for engaging a respective projection or groove (14) provided in the body (16) to mount the clip portion the body rotationally fastened therewith. A bridge interconnects the clip portion. The bridge is less stiff than the clip portions whereby relative rotational displacement of the clip portions caused by torsional distortion of the body will cause proportional deflection of the bridge. Means, for example a SAW device (15), are provided for measuring the deflection of the bridge to provide an indication of the torsional distortion which produces the deflection of the bridge. Also (20) for the interior all of a hollow body.
    Type: Grant
    Filed: September 16, 2003
    Date of Patent: May 29, 2007
    Assignee: Transense Technologies PLC
    Inventors: Raymond David Lohr, David Daniel George Vile, Mark Lee
  • Patent number: 7219562
    Abstract: The invention provides an angular position sensor (1) comprising two magnets (32, 33) attached to the inside face of a rotor (31) for generating a magnetic field (50) and a magnetism detection device (43) disposed in the magnetic field (50). The magnets (32, 33) are arranged substantially opposite each other with a pole of opposite polarity of each magnet (32, 33) directed towards the center of the rotor (31). A uniform magnetic field (50) is generated around the magnetism detection device (43) which provides more accurate sensor measurements over both small and large angles of rotation of the rotor (31). Furthermore, the magnets (32, 33) need only be axially magnetised which simplifies construction of the sensor.
    Type: Grant
    Filed: May 12, 2003
    Date of Patent: May 22, 2007
    Inventor: Padraig Joseph Keane
  • Patent number: 7210360
    Abstract: An apparatus measures relative displacement between a first end and a second end of a shaft. The first and second ends being centered on a shaft axis. The apparatus includes first and second ferromagnetic plates. The first ferromagnetic plate has a first side and a second side and is connected to the first end. The first ferromagnetic plate is centered on the shaft axis and has a plurality of ferromagnetic teeth extending from the first side and in a first direction parallel to the shaft. The second ferromagnetic plate has a first side and a second side and is connected to the second end. The second ferromagnetic plate is centered on the shaft axis. The first and second ferromagnetic plates form a gap. The apparatus further includes a plurality of magnets having a magnetic field and a sensing device. The magnets are coupled to the first side of the second ferromagnetic plate. The sensing device is disposed within the gap for sensing a magnetic flux of the magnetic field.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: May 1, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Thaddeus Schroeder, Shaotang Chen, Avoki M Omekanda, Thomas W Nehl, Bruno Lequesne, Mohammad S Islam
  • Patent number: 7181983
    Abstract: A system to diagnose a malfunction of a torque sensor in a vehicle steering system includes a voltage difference generator that outputs a voltage difference by comparing a voltage of a contact part between a temperature correcting coil and a torque detecting coil in a torque sensor for a steering system and an offset voltage generated from an offset voltage generator, a malfunction determining part that determines a malfunction by comparing a reference voltage and an output voltage of said voltage difference generator, and a controller that executes a neutral steering when a malfunction is determined in said malfunction determining part.
    Type: Grant
    Filed: January 11, 2005
    Date of Patent: February 27, 2007
    Assignee: Hyundai Mobis Co., Ltd.
    Inventor: Seung-Ho Paek
  • Patent number: 7178413
    Abstract: Wheel bearing comprising a rotating part and a stationary flange, and rolling contact elements arranged between them. A brake caliper is supported on the stationary flange. At least one sensor is arranged on the stationary flange. The sensor measures the braking force by measuring the change in length in the material of the stationary flange in the flow of force between first fastening openings for receiving the brake caliper and a form-locking connecting element for connecting to a wheel carrier.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: February 20, 2007
    Assignee: Fag Kugelfischer AG
    Inventors: Heinrich Hofmann, Jens Heim, Peter Niebling, Horst Masuch
  • Patent number: 7174795
    Abstract: An integrated torque and position sensor is set forth for measuring the relative rotational movement between an input and an output shaft and for measuring the final angle position of the output shaft. The integrated sensor includes a wheel that rotates with the shaft. An incremental sensing mechanism detects the incremental rotation of the shaft. In response to the shaft rotating to a predetermined angle, an actuation mechanism engages the wheel with a change gear for every new revolution in which the shaft passes. A segment sensing mechanism detects the segment in which the shaft is disposed. A method is set forth to calibrate and compensate the electrical outputs generated by the integrated torque and position sensor. The method produces common amplitudes and establishes a common angle with an expected phase angle shift for the electrical outputs.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: February 13, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Sainan Feng, Mohammad Islam, Matthew W. Mielke, Christian Ross, Tomy Sebastian, Eric Pattok, Ryan Pavlawk, Samuel El-Nashef, Alan C. Davis, Harley D. Burkhard
  • Publication number: 20070017305
    Abstract: A rotation sensor includes a first rotor constituted by a magnetic material and having an outer face that has first conductive layers disposed in two levels as viewed in the direction of a rotation axis and second conductive layers disposed outwardly of and between the first conductive layers, a second rotor having metal members corresponding to the first conductive layers of the first rotor, and a stationary core having a stationary core body that accommodates therein two exciting coils that are spaced from each other in the direction of the rotation axis. The second rotor is disposed between the first rotor mounted to a first shaft and the stationary core fixed to a stationary member, and is mounted to a second shaft which is rotatable relative to the first shaft.
    Type: Application
    Filed: September 22, 2006
    Publication date: January 25, 2007
    Inventors: Fumihiko Abe, Kengo Tanaka, Dongzhi Jin, Kazuhiko Matsuzaki, Tsuyoshi Nakamoto, Masakazu Matsui, Hideharu Yonehara, Tomotaka Watanabe, Kosuke Yamawaki, Takahiro Ueno
  • Publication number: 20060236784
    Abstract: A sensors casing supports torque sensors and the position sensors and segment magneto-sensitive elements to detect the relative rotation between an input shaft and an output shaft and the angular position of the shaftsin a steering column housing. The sensor casing is removeably attached to the support housing by a mounting flange for detaching the electrical components from the steering column housing assembly.
    Type: Application
    Filed: February 8, 2005
    Publication date: October 26, 2006
    Inventors: Sanian Feng, Christian Ross
  • Patent number: 7121153
    Abstract: A rotation sensor includes a first rotor constituted by a magnetic material and having an outer face that has first conductive layers disposed in two levels as viewed in the direction of a rotation axis and second conductive layers disposed outwardly of and between the first conductive layers, a second rotor having metal members corresponding to the first conductive layers of the first rotor, and a stationary core having a stationary core body that accommodates therein two exciting coils that are spaced from each other in the direction of the rotation axis. The second rotor is disposed between the first rotor mounted to a first shaft and the stationary core fixed to a stationary member, and is mounted to a second shaft which is rotatable relative to the first shaft.
    Type: Grant
    Filed: July 20, 2005
    Date of Patent: October 17, 2006
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Fumihiko Abe, Kengo Tanaka, Dongzhi Jin, Kazuhiko Matsuzaki, Tsuyoshi Nakamoto, Masakazu Matsui, Hideharu Yonehara, Tomotaka Watanabe, Kosuke Yamawaki, Takahiro Ueno
  • Patent number: 7117755
    Abstract: A torque sensor including a first step formed on an inner peripheral surface of a sensor housing, a second step formed on an outer peripheral surface of a detection coil assembly, the first and second steps axially supporting each other, and a groove formed on the outer peripheral surface of the detection coil assembly at a position adjacent to the second step such that the groove faces an inner surface portion of the first step, so that the first step penetrates the groove while being plastically deformed when the detection coil assembly is pressed toward the first step, thereby causing the detection coil assembly to be fixed to the inner peripheral surface of the sensor housing.
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: October 10, 2006
    Assignee: Mando Corporation
    Inventor: I-Jin Yang
  • Patent number: 7021160
    Abstract: An apparatus for measuring relative displacement between a first shaft and a second shaft includes first and second rotor assemblies. The first rotor assembly is coupled to the first shaft and is centered on an axis. The second rotor assembly is coupled to the second shaft. The second rotor assembly has first and second stator plates. Each of the first and second stator plates includes an upper surface and a lower surface. The upper and lower surfaces are parallel. The first and second stator plates include a plurality of teeth extending in a direction radial of the axis. The first and second stator plates form a gap between the lower surface of the first stator plate and the upper surface of the second stator plate. The apparatus further includes at least one magnet having a magnetic field and disposed on the first rotor assembly and a sensing device disposed within the gap for sensing a magnetic flux of the magnetic field.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: April 4, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Eric D. Pattok, Mohammad S. Islam, Matthew W. Mielke, Sainan Feng, Ryan J. Pavlawk, Tomy Sebastian, Christian E. Ross
  • Publication number: 20050247140
    Abstract: A rotation sensor includes a first rotor constituted by a magnetic material and having an outer face that has first conductive layers disposed in two levels as viewed in the direction of a rotation axis and second conductive layers disposed outwardly of and between the first conductive layers, a second rotor having metal members corresponding to the first conductive layers of the first rotor, and a stationary core having a stationary core body that accommodates therein two exciting coils that are spaced from each other in the direction of the rotation axis. The second rotor is disposed between the first rotor mounted to a first shaft and the stationary core fixed to a stationary member, and is mounted to a second shaft which is rotatable relative to the first shaft.
    Type: Application
    Filed: July 20, 2005
    Publication date: November 10, 2005
    Inventors: Fumihiko Abe, Kengo Tanaka, Dongzhi Jin, Kazuhiko Matsuzaki, Tsuyoshi Nakamoto, Masakazu Matsui, Hideharu Yonehara, Tomotaka Watanabe, Kosuke Yamawaki, Takahiro Ueno
  • Patent number: 6957589
    Abstract: The present invention provides a temperature compensator for a torque sensor, including a pair of coils, which are connected to an AC power supply circuit via transistors and in which inductances change in opposite directions depending on torque, and a torque detecting means which obtains a voltage difference between a first voltage and a second voltage output via smoothing circuits based on changes in inductance of each pair of coils, and outputs as a torque detection voltage, the temperature compensator having a correcting voltage extracting means for extracting a voltage between terminals of a transistor in the AC power supply circuit as a temperature correcting voltage, and a correcting means for correcting the torque detection voltage based on a temperature correcting voltage Vs extracted by the correcting voltage extracting means.
    Type: Grant
    Filed: August 13, 2003
    Date of Patent: October 25, 2005
    Assignee: Showa Corporation
    Inventors: Takayuki Ueno, Hiroyuki Akatsu
  • Patent number: 6948383
    Abstract: For simpler manufacture of a rotation angle sensor and to utilize as much of its angle expansion as possible, the partial stator elements are in the shape of a partial ring split into a large partial stator element (22.1) and a small partial stator element (22.2) with tangentially arranged spacing openings (4, 5) located between them. The large partial stator element (22.1) covers a range of greater than 180° and the small partial stator element a range of less than 180° of a circular arc. The large and small stator elements (22.1, 22.2) are at least partially molded into one of the parts made of a magnetically non-conducting material. A magnet element consists of two magnetically bipolar partial magnet segment elements that are essentially of the same length and cover 90° or more of a circular arc.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: September 27, 2005
    Assignee: AB Eletronik GmbH
    Inventor: Klaus Wilczek
  • Patent number: 6928888
    Abstract: A first shaft and a second shaft are connected coaxially. A torsion bar converts a torque applied between two shafts into a torsion displacement. A multipolar magnet is fixed to the first shaft. One set of magnetic yokes is fixed to the second shaft and disposed in a magnetic field generated by the multipolar magnet. The magnetic yokes are opposed to each other via an air gap in an axial direction. A magnetic sensor is provided for detecting the density of magnetic flux generated in the air gap. A non-magnetic spacer is disposed between the magnetic yokes as a means for positioning the magnetic yokes. The spacer and the magnetic yokes are integrated by resin molding.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: August 16, 2005
    Assignees: Denso Corporation, Nippon Soken, Inc.
    Inventors: Naoki Nakane, Shigetoshi Fukaya
  • Publication number: 20050172732
    Abstract: An integrated torque and position sensor is set forth for measuring the relative rotational movement between an input and an output shaft and for measuring the final angle position of the output shaft. The integrated sensor includes a wheel that rotates with the shaft. An incremental sensing mechanism detects the incremental rotation of the shaft. In response to the shaft rotating to a predetermined angle, an actuation mechanism engages the wheel with a change gear for every new revolution in which the shaft passes. A segment sensing mechanism detects the segment in which the shaft is disposed. A method is set forth to calibrate and compensate the electrical outputs generated by the integrated torque and position sensor. The method produces common amplitudes and establishes a common angle with an expected phase angle shift for the electrical outputs.
    Type: Application
    Filed: January 14, 2005
    Publication date: August 11, 2005
    Inventors: Sainan Feng, Mohammad Islam, Matthew Mielke, Christian Ross, Tomy Sebastian, Eric Pattok, Ryan Pavlawk, Samuel El-Nashef, Alan Davis, Harley Burkhard
  • Patent number: 6925893
    Abstract: A rotation sensor includes a first rotor constituted by a magnetic material and having an outer face that has first conductive layers disposed in two levels as viewed in the direction of a rotation axis and second conductive layers disposed outwardly of and between the first conductive layers, a second rotor having metal members corresponding to the first conductive layers of the first rotor, and a stationary core having a stationary core body that accommodates therein two exciting coils that are spaced from each other in the direction of the rotation axis. The second rotor is disposed between the first rotor mounted to a first shaft and the stationary core fixed to a stationary member, and is mounted to a second shaft which is rotatable relative to the first shaft.
    Type: Grant
    Filed: September 17, 2002
    Date of Patent: August 9, 2005
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Fumihiko Abe, Kengo Tanaka, Dongzhi Jin, Kazuhiko Matsuzaki, Tsuyoshi Nakamoto, Masakazu Matsui, Hideharu Yonehara, Tomotaka Watanabe, Kosuke Yamawaki, Takahiro Ueno
  • Patent number: 6912923
    Abstract: Device for determining a torque exercised on a shaft, wherein the shaft comprises a first shaft section and a second shaft section, wherein the two shaft sections can be rotated relative to another, with a multi-pole magnetic ring which surrounds the first shaft section and is connected thereto, and a stator holder which is mounted to the second shaft section, wherein two stator elements are mounted to a stator holder and each stator element comprises fingers projecting in an axial or radial direction which are distributed uniformly at least over part of the periphery with gaps between them, wherein the fingers of each stator element are interconnected via a magnetic flux ring, wherein the magnetic flux rings have a mutual separation and a magnetic field sensor is disposed between the magnetic flux rings, wherein at least one magnetic flux concentrator is associated with the magnetic field sensor, wherein the magnetic flux concentrator surrounds the magnetic flux rings.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: July 5, 2005
    Assignee: Valeo Schalter und Sensoren GmbH
    Inventors: Ekkehart Froehlich, Frank Jerems, Matthias Proft, Dirk Rachui, Roman Schoepe
  • Patent number: 6871554
    Abstract: A device for determining the absolute angular position of a turning device with respect to a fixed structure, including an encoder provided with a main multipolar track and a multipolar track called “top turn”, said top turn track includes M singularities which are distributed angularly so that the top turn signal (C) is arranged so as to define, in conjunction with the signals A and B, the binary sequences which are each representative of an absolute angular position of the encoder. The invention also concerns a steering system for automobiles as well as a bearing including such a device.
    Type: Grant
    Filed: September 29, 2003
    Date of Patent: March 29, 2005
    Assignee: Timken US Corporation
    Inventors: M. Christophe Duret, Pascal Desbiolles
  • Patent number: 6868743
    Abstract: A torque sensor is provided which consists of a magnet, an assembly of magnetic rings, and a magnetic sensor. The magnetic rings have claws arrayed thereround at regular intervals. Each of the claws of one of the rings is interposed between adjacent two of the claws of the other ring. Upon input of torque, the magnet is rotated relative to the ring assembly, thereby causing the density of magnetic flux to change as a function of the torque which is sensed by the magnetic sensor. Each of the claws is geometrically shaped so as to increase the density of magnetic flux flowing through the ring assembly, thereby improving the sensitivity of the sensor.
    Type: Grant
    Filed: November 13, 2003
    Date of Patent: March 22, 2005
    Assignees: Denso Corporation, Nippon Soken Inc.
    Inventors: Naoki Nakane, Shigetoshi Fukaya