Abstract: Embodiments of a turbine nozzle having slip joints impregnated by an oxidation-resistant sealing material are provided, as are embodiments of methods for the manufacture of turbine nozzles. In one embodiment, the method includes providing a support ring, a slip joint ring substantially concentric with the support ring and radially spaced apart therefrom, and a plurality of vanes fixedly coupled to the support ring. The plurality of vanes extends radially from the support ring into a plurality of circumferentially-spaced slots provided in the slip joint ring to form a plurality of slip joints therewith. The plurality of slip joints are impregnated with a silicon-modified aluminide sealing material. The silicon-modified aluminide sealing material impedes gas flow into the radial slip joints during operation of the turbine nozzle, while also fracturing to permit relative radial movement between the plurality of vanes and the slip joint ring along the plurality of slip joints.

Abstract: A process of treating a coated article and a treated article are disclosed. The process includes providing an article having a MCrAlY coating, applying an aluminide treatment onto the MCrAlY coating to form a treated MCrAlY coating, and outwardly forming ?-phase material from the MCrAlY coating into the treatment. The applying is selected from the group consisting of soaking, spraying, brushing, dipping, pouring, pack cementation, vapor deposition, and combinations thereof. The treated article includes a substrate and a treated MCrAlY coating positioned on at least a portion of the substrate. The treated MCrAlY coating includes a ?-phase aluminide in a spray-applied, brush-applied, pour-applied, dip-applied, pack cement-applied, vapor deposit-applied, or soaking-applied treatment.

Abstract: The preferred embodiments provide a method for forming at least one metal comprising elongated nanostructure on a substrate. The method comprises exposing a metal halide compound surface to a photon comprising ambient to initiate formation of the at least one metal comprising elongated nanostructure. The preferred embodiments also provide metal comprising elongated nanostructures obtained by the method according to preferred embodiments.

Abstract: There is provided an iron-based mixture powder for sintering, as well as an iron-based sintered alloy using same, that are capable of reducing the cutting resistance of the iron-based sintered alloy and of mitigating the shortening of cutting tool life even when a metal fluoride powder is used. The iron-based mixture powder for sintering comprises an iron-based powder, a graphite powder, a hard powder that is harder than the iron-based powder, and a metalfluoride powder. With respect to particle asperity as expressed by the following equation, particle asperity=(perimeter of a section of a particle)2/(sectional area of the section×4Pi), the particle asperity of the metal fluoride powder is within the range of 2 to 5.

Abstract: Metallic particles for electrokinetic or electrostatic deposition, and a method for making such particles, comprising metallic particle bodies, an organic acid film on the particle bodies, and a charge director adhered to the organic acid film.

Abstract: A method for fabricating a magnesium-based hydrogen storage material according to the present invention comprises a) forming a mixture of a magnesium hydride powder and a transition metal halide powder, b) adding the mixture and balls into a vessel, c) filling the vessel with an inert gas or hydrogen, and d) subjecting the mixture to high energy ball milling.

Abstract: A bimodal metal nanoparticle composition includes first metal nanoparticles having an average diameter of from about 50 nm to about 1000 nm, and second stabilized metal nanoparticles having an average diameter of from about 0.5 nm to about 20 nm, the second stabilized metal nanoparticles including metal cores having a stabilizer attached to the surfaces thereof, wherein the stabilizer is a substituted dithiocarbonate.

Abstract: Tantalum powder capable of providing a small-sized tantalum electrolytic capacitor while maintaining capacity is described. Tantalum powder in the present invention can be characterized in that the CV value is from 200,000 to 800,000 ?FV/g, when measured by the following measuring method. Pellets are produced by forming tantalum powder such that the density is 4.5 g/cm3, then the pellets are chemically converted in a phosphoric acid aqueous solution of concentration 0.1 vol. % at a voltage of 6V and a current of 90 mA/g, and the chemically converted pellets are used as measuring samples to measure the CV value in a sulfuric acid aqueous solution of concentration 30.5 vol. % at a temperature of 25° C. under a frequency of 120 Hz and a voltage of 1.5V.

Abstract: The invention concerns an iron-based powder composition comprising, in addition to the iron-based powder, 0.02% and 1.0%, weight of a machinability improving additive, comprising calcium fluoride and hexagonal boron nitride. The invention also concerns the additive per se.

Abstract: The present invention relates to a method of preparing porous metal powder, a starting metal being oxidized and then reduced followed by that the obtained block metal body is milled. According to the present invention, the starting metal is oxidized in the presence of chlorine and/or chloride. The present block metal body after reduction has prismatic particles complicatedly entangled like a root so that the pore of the metal powder is open.

Abstract: A powder metal blend for making a powder metal part especially a valve guide 14 for an internal combustion engine particularly suited for operation where there is little or no engine oil lubricant at the valve stem 30 and valve guide 14 interface. The powder metal blend having a chemical composition on a weight percent basis of about 2 to about 10 percent copper; about 0.5 to about 5.0 percent solid lubricant; about 1.0 to about 3.0 percent graphite; about 1.0 to about 8.0 percent bronze; about 0.2 to about 1.5 percent copper-and/or iron phosphorus; about 0.3 to about 1.0 percent fugitive lubricant; and the balance being a low alloy steel powder containing about 0.3 to about 1.0 percent manganese.

Abstract: The invention provides a new and improved process and exothermic reaction mixture for producing molten weld metal. The molten weld metal is used in joining one metallic piece with at least one other metallic piece. The process and exothermic reaction mixture have distinct advantages over the prior art. These advantages include a higher filler metal yield, an increased tensile strength, and a higher quality corrosion resistant weld. These advantages are accomplished by a process wherein a reactant mixture is provided which has a reducing agent, a metallic compound, and at least two filler metals that at least in part do not chemically react with the metallic compound, one of which is aluminum. The metallic compound subsequently forms, with the reducing agent, having a high heat of formation which provides an exothermic reaction with sufficient heat to melt the filler metals.

Abstract: The present invention relates to a powder of unagglomerated metallic particles. More particularly, the present invention relates to a powder of unagglomerated metallic particles having an average diameter of about 1-100 nm and the process for making the same. Additionally, the powder of unagglomerated metallic particles can be formed into a lyophilized form which upon reconstitution maintains the average diameter of between about 1-100 nm wherein the particles remain unagglomerated.

Abstract: An oil additive for repairing abrasions and lubricating engine bearing surfaces is provided. A mixture of granular granulated alloy material and granular polytetrafluoroethylene (PTFE) are added to the engine or engine oil, with normal engine operations peening and burnishing the granulated metal alloy material granules to the surfaces to thereby form a matrix which entraps the PTFE granules. Continued operation of the engine gradually wears away particles of the matrix to uncover the embedded PTFE granules for slow release of granules. In one embodiment, about 1% to 2% by composition of the mixture is granules of titanium dioxide for preparing the bearing surfaces and enhancing additive performance. The granules of the mixture are micron to submicron in size and can adhere readily to surface abrasions and smooth surfaces.

Abstract: The present invention relates to a powder of unagglomerated metallic particles. More particularly, the present invention relates to a powder of unagglomerated metallic particles having an average diameter of about 1-100 nm and the process for making the same. Additionally, the powder of unagglomerated metallic particles can be formed into a lyophilized form which upon reconstitution maintains the average diameter of between about 1-100 nm wherein the particles remain unagglomerated.

Abstract: This invention presents, inter alia, novel iron-based powder compositions and compacted articles made from the same. The novel iron-based powder compositions of the invention are formulated with a fluoric resin, such as polytetrafluoroethylene, which provides powder mixtures with good flow properties and good uniformity. Compacted articles made from the novel iron-based powder compositions of the invention show reduced core losses and have good magnetic permeability over an extended frequency range. These compacted articles also exhibit high green density and good ejection characteristics.

Abstract: It is an object of the present invention to provide a fire resistance bond magnet having superior temperature properties and most suitable for convergence use in picture tubes for display and high precision television, and alloy powders for bond magnet, without containing Co which is restricted in resources. The flame retardancy bond magnet having superior temperature properties and most suitable for convergence use in picture tubes for display and high precision television can be provided at low cost without containing Co, by using the alloy powders for bond magnet consisting of Al-Ni-Cu-(Ti, Nb)-Fe without Co, and having an isotropy and mean particle sizes of 10 .mu.m to 200 .mu.m, and kneading, molding and curing the 20 wt % to 80 wt % alloy powders together with a chlorine flame retardant, a flame retardant assistant such as antimony trioxide and zinc boric acid and a binder.

Abstract: A low melting aluminum brazing alloy of about 15-25 wt. percent silver, about 15-25 wt. percent copper, about 1-5 wt. percent silicon, about 0-3 wt. percent zinc, about 0-2 wt. percent magnesium, about 0-2 wt. percent iron and the balance essentially aluminum and incidental impurities. Also, a brazing product of this alloy and a method of joining aluminum components using the brazing product.

Abstract: A method of manufacturing ingots for use in making objects having heat, thermal shock, corrosion and wear resistance by formulating a composition of about 17-80% TiB.sub.2 powder, about 0.0 to 4.0% Y.sub.2 O.sub.3 powder, and the balance of NiAl powder, the powders being thoroughly admixed, and placing the admixture into a mold in which it is subjected to a pressure of about 7000 psi and a temperature of about 1400.degree. C. for 20 to 140 minutes in an inert atmosphere, after which the mold is cooled and the ingot is removed and ready for use in manufacturing an object. In some applications the use of a ceramic filler material mixed with the powder is employed to improve the physical characteristics of the finished ingot.

Abstract: A plasma sprayable powder for coating surfaces such as cylinder bores of an internal combustion engine, comprising grain size agglomerates of (i) a plurality of solid lubricant particles selected from the group consisting of graphite, MoS.sub.2, BN, CaF.sub.2, and LiF; and (ii) fusable ingredients adjacent the solid lubricant particles, the ingredients being air-hardenable upon friction-promoting-use, and the lubricants and fusable ingredients being agglomerated together by a low melting medium in the grains.A solid lubricant coating system for use with a metal interface subject to high temperatures and wet lubrication, comprising agglomerates of particles of (i) solid lubricant particles selected from the group consisting of graphite, boron nitride, molybdenum disulfide, lithium fluoride, NaF, WS.sub.

Abstract: Methods are described for forming an yttrium enriched aluminide coating on the surface of a nickel or cobalt base superalloy article. In one preferred embodiment, a pack mixture for forming the coating consists essentially of, by weight percent, 5-35 of an Al-Y-Si alloy, 1-20 CoI.sub.2, balance Y.sub.2 O.sub.3.

Abstract: The present invention provides a rapidly dissolving additive for molten metal, wherein it contains 2 to 50% by weight of a component A, which consists of an alkali metal aluminium fluoride and/or an alkali metal aluminium fluoride-containing salt mixture, and 50 to 98% by weight of a component B, which consists of at least one alloying metal, the alloying metal being different from the base metal to be allied, the components A and B being present intimately mixed.The present invention also provides a process for the production of this additive.

Abstract: Methods are described for forming an yttrium enriched aluminide coating on the surface of a nickel or cobalt base superalloy article. In one preferred embodiment, a pack mixture for forming the coating consists essentially of, by weight percent, 5-35 of an Al-Y-Si alloy, 1-20 CoI.sub.2, balance Y.sub.2 O.sub.3.

Abstract: A plain bearing comprising a steel backing, a sintered bronze interlayer and a lining of a material consisting of polyether ether ketone, polytetrafluoroethylene, graphite and bronze.

Abstract: A pack composition is disclosed for case hardening a ferrous metal to initially diffuse boron into the surface thereof and subsequently diffuse boron and silicon into the surface thereof. The pack composition comprises an amorphous boron, a silicon material, an alkyli earth, and a carbon bearing compound with the last named compound including a barium carbonate, a calcium carbonate and a hardwood charcoal and coke mixture.

Abstract: A pack composition is disclosed for case hardening a ferrous metal to initially diffuse carbon into the surface thereof and subsequently diffuse boron into the surface. The pack composition comprises a boron material and a carburizing compound with the last named compound including a barium carbonate, a calcium carbonate and a hardwood charcoal and coke mixture.

Abstract: A method of forming a clinically unbreakable composite structure between a noble based metal and a ceramic comprising depositing a thin layer of a bonding material including finely divided particles of a noble metal halide alone or in combination with particles of a noble metal; sintering the layer at a predetermined temperature between 1775.degree. F. and 1975.degree. F. and firing a ceramic over the sintered coating.

Abstract: Improved powder-type diffusion-coating compositions for use in codeposition processes involving the formation of diffusion coating of chromium and aluminum on high nickel and high cobalt alloys known as superalloys. The compositions are characterized by easy flowability and, particularly, by the use of the intermetallic compound Co.sub.2 Al.sub.9.

Abstract: A composition for a diffusion coating of ferrous metals contains a mixture of ingredients taken in the following ratio (% wt):titanium 70.0 to 82.0alumina 14.5 to 20.0ammonium halide 2.0 to 5.0graphite 1.0 to 2.