Abstract: Nanostructured metallic powders and coatings are processed by suspending a metal precursor in a glycol solution containing the constituent metal salts and using a millimeter wave beam as the heating source. The mixture is then heated to reduce the metal precursor to a metal precipitate. The precipitated metal may then be isolated.

Abstract: The present invention provides a method for producing gold powders. The method comprises providing a vacuum environment and using an electric target to vaporize a source gold to produce gold powders. A spinner is operated and provides ultrasonic vibration effects. The spinner has cooling devices on the inner wall of spinner to cool down the up-rising gold powers and reduce the adhesive force of the gold powders. A static-electronic collector is then used to collect the gold powders.

Abstract: A method of making Cu, Zn, and/or Cu/Zn alloy nanoparticles subjects one or more targets to laser energy to form a vapor and condenses the vapor to form nanoparticles having an average particle size of less than 20 nm. The optional application of an electric field results in nanoparticles with aspect ratios greater than 1.0. The target(s) can be a single target or separate targets comprising a mixture of copper, zinc, and/or copper/zinc. When separate targets are used, the laser beam can be split to form two separate beams each of which is made incident upon one of the targets. The nanoparticles can be formed in a chamber having an inert atmosphere or a reactive atmosphere and a convection current is created in the chamber by maintaining the top plate at a lower temperature than the bottom plate.

Abstract: The invention is a novel photo-induced method for converting large quantities of silver nanospheres into nanoprisms, the nanoprisms formed by this method and applications in which the nanoprisms are useful. Significantly, this light driven process results in a colloid with a unique set of optical properties that directly relate to the nanoprism shape of the particles. Theoretical calculations coupled with experimental observations allow for the assignment of the nanoprism plasmon bands and the first identification of two distinct quadrupole plasmon resonances for a nanoparticle. Finally, unlike the spherical particles from which they derive and which Rayleigh light scatter in the blue, these nanoprisms exhibit scattering in the red, permitting multicolor diagnostic labels based not only on nanoparticle composition and size but also on shape.

Abstract: An aerosol delivery apparatus is used to deliver an aerosol into a reaction chamber for chemical reaction to produce reaction products such as nanoparticles. A variety of improved aerosol delivery approaches provide for the production of more uniform reaction products. In preferred embodiments, a reaction chamber is used that has a cross section perpendicular to the flow of reactant having a dimension along a major axis greater than a dimension along a minor axis. The aerosol preferably is elongated along the major axis of the reaction chamber.

Abstract: A first metal powder having a density greater than the density of lead is mixed with a second metal powder having a density not greater than the density of lead and a matrix micronized polymeric powder which is itself a poor electrical conductor but susceptible to accumulation of an electrostatic charge thereon during handling and/or transportation thereof. The mixing of these metal powders and the micronized polymeric powder is performed under conditions which maintain, promote or enhance the electrostatic environment within a mixing vessel with the result that the metal and nonmetal powders become substantially uniformly distributed throughout the mixture, and retain their uniform distribution after removal from the mixing vessel, and carry forward such uniform distribution into and throughout subsequent conversion of the mixture into ammunition projectiles without the heavy and light metal powder particulates separating, according to their respective densities, into semi-layers or strata.

Abstract: The present invention provides a novel thermoelectric semiconductor material having excellent thermoelectric property which is not lowered like a conventional PbTe-based or PbSnTe-based semiconductor material even if a strength is improved by sintering. The thermoelectric semiconductor material of the invention is characterized by having chemical formula AB2X4 (where, A is a simple substance or mixture of Pb, Sn and Ge (IV family elements), B is a simple substance or mixture of Bi and Sb (V family elements), and X is a simple substance or mixture of Te and Se (VI family elements). In this case, a spark plasma sintering device is used to apply a pulsed current through the powder material to cause an electrical discharge among particles of the powder to synthesize the compound AB2X4 having a uniform structure. And, the invention synthesizes a compound, which is to be a thermoelectric semiconductor material, so to have a uniform structure.

Abstract: A method for producing ultra microparticles including steps: dissolving or dispersing at least one of metallic salts into a solvent to form a solution, and irradiating a microwave to the solution to produce the ultra microparticles made of a metal in the metallic salt.

Abstract: In a method and apparatus for the electroslag refining of metal, the method includes providing a refining vessel to contain an electroslag refining layer floating on a layer of molten refined metal. The refining vessel representing an upper part of a cooled mould comprises a plurality of superimposed sleeves which are electrically insulated from one another. The top sleeve, being the refining vessel, is substantially a non-consumable electrode and has a current lead electrically insulated from the sleeve. The molten electroslag layer is heated by a refining current which is passed from a power source through the mould and slag layer to the metal pool. An unrefined metal is lowered into the vessel into contact with the molten electroslag layer such that its surface is melted and overheated at the point of contact with the slag such that droplets of the metal are formed and these droplets pass down through the slag and are collected in a pool of molten refined metal beneath the slag.

Abstract: The invention comprises particle forming methods, laser pyrolysis particle forming methods, chemical mechanical polishing slurries, and chemical mechanical polishing processes. In but one preferred implementation, a particle forming method includes feeding a first set of precursors to a first energy application zone. Energy is applied to the first set of precursors in the first energy application zone effective to react and form solid particles from the first set of precursors. Application of any effective energy to the solid particles is ceased and the solid particles and a second set of precursors are fed to a second energy application zone. Energy is applied to the second set of precursors in the second energy application zone effective to react and form solid material about the solid particles from the second set of precursors. Preferably, at least one of the first and second applied energies comprises laser energy.

Abstract: A method for manufacturing metal structures in which minute drops of a liquid metal are emitted from an acoustic device through an inert gas. The presence of the inert gas at the surface of the liquid metal prevent the formation of an oxide skin which would absorb acoustic energy and hinder droplet formation and emission. The droplets are then emitted towards a substrate, which may form as a carrier, where they may be used to form solder bumps, circuit traces, or accepted to form a three dimensional device.

Abstract: The method of the invention is based on the unique electron-carrying function of a photocatalytic unit such as the photosynthesis system I (PSI) reaction center of the protein-chlorophyll complex isolated from chloroplasts. The method employs a photo-biomolecular metal deposition technique for precisely controlled nucleation and growth of metallic clusters/particles, e.g., platinum, palladium, and their alloys, etc., as well as for thin-film formation above the surface of a solid substrate. The photochemically mediated technique offers numerous advantages over traditional deposition methods including quantitative atom deposition control, high energy efficiency, and mild operating condition requirements.

Abstract: An apparatus and method of forming balls includes a metering device 2, a melting device 14 and a cooling device 20. The metering device 14 stamps a desired volume of solid material in the form of a slug 12 which passes through the melting device 14 where it is caused to levitate and transform state from a solid to a molten liquid. The molten liquid material 13 is released from the melting device 14 and descends through the cooling device 20 where it transforms state once again from a molten material to a solid material while maintaining a ball shape. A forming gas is passed over the molten material 13 in a direction opposite to the falling molten material 13. The balls 15 are finally cooled in a cooling bath 32.

Abstract: A method of manufacturing metallic droplets (9), comprising the following steps:(a) providing a substrate (1) which is substantially transparent to radiation of wavelength .lambda., one face (1a) of the substrate (1) being provided with a metallic layer (3) which is partitioned into an array of lands (5);(b) directing a laser beam (7) of wavelength .lambda. through the substrate (1) onto a land (5), thereby causing rapid melting of the land (5) and its detachment from the substrate (1) in the form of a molten droplet (9). In a preferential embodiment of the method, the molten droplet (9) is "shot" onto a target substrate (21) before solidifying.

Abstract: A soft magnetic structure substantially comprised of a plurality of magnetic field carrying particles molded and retained in a predetermined shape, bonded in that shape by an insulating binding agent, wherein said particles have grain alignment substantially parallel to a preferred direction, and wherein said preferred direction is parallel to a direct axis providing the structure with a high direct axis to quadrature axis reactance ratio.

Abstract: Uniform sized and shaped spheres are formed by applying a minute periodic disturbance to a low viscosity liquid material. Pressure forces the material through at least one orifice in a crucible as a steady laminar stream. The stream enters an enclosed controlled temperature solidification environment which contains at least one heat transfer medium. A charging means is applied to the stream as the stream exits the crucible and breaks into a plurality of spheres to deflect the spheres as they pass through an electric field. The enclosed controlled temperature solidification environment cools and substantially solidifies the spheres.

Abstract: Sononochemistry permits extremely rapid cooling to produce nanoscale particles. If magnetic, these particles are valuable for magnetic recording media, manufacture of permanent magnets, and other uses. In the present invention, we sonicate neat metal carbonyl to produce particles which we separate, generally magnetically, from the metal carbonyl, thereby making the production process as simple as possible and continuous.

Abstract: Sonochemistry permits extremely rapid cooling to form nanoscale amorphous metal particles. If magnetic, these particles are valuable for magnetic recording media, manufacture of permanent magnets, and other uses. The nanoscale particles agglomerate, however, which limits their utility for these magnetic applications. To keep the particles isolated, we extract the particles from the n-alkane reaction solvent in a polar solvent and cast the extracted particles with a polymer, such as polyvinylpyrrolidone.

Abstract: Nanoparticles are produced by exposing microparticles to an energy beam, particularly to a beam of laser light, above the ablation threshold of the microparticles. Nanoparticles are produced having a narrow size distribution.

Abstract: The crude Ti particles prepared by molten salt electrolysis or Iodide method are classified into each particle diameter according to contents of impurities, and the crude Ti particles having a desired particle diameter are selected from the crude Ti particles classified depending on each particle diameter. Otherwise, the crude Ti particles are acid-treated. Then they are electron-beam-melted. Through the above production process, there is prepared a highly purified Ti material having an oxygen content of not more than 350 ppm, Fe, Ni and Cr contents of not more than 15 ppm each, Na and K contents of not more than 0.5 ppm each, a reduction of area as a material characteristic of not less than 70%, and a thermal conductivity of not less than 16 W/m K. In short, the highly purified Ti material satisfying high purity, good processability and good thermal conductivity can be obtained.

Abstract: Sonochemistry permits extremely rapid cooling from the melt which is necessary for forming amorphous metals. Sonochemistry also functions at an extremely small scale to produce nanophase particles. If magnetic, these particles are valuable for magnetic recording media, manufacture of permanent magnets, and other uses. The nanophase particles agglomerate, however, which limits their utility for these magnetic applications. To keep the particles isolated, we extract the particles from the n-alkane reaction solvent in a polar solvent and cast the extracted particles with a polymer, such as polyvinylpyrrolidone.

Abstract: The present invention is directed to an apparatus for manufacturing a free standing solid metal part. In the present invention metal droplets are produced from a free surface pool of molten metal is when an acoustic wave impacts an acoustic lens that is contiguous with the free standing pool of molten metal. The metal droplets are then charged and deflected toward a target. The build up of the metal droplets combine to form the free standing solid metal part.

Abstract: A method of producing a high-purity, ultra-fine powder of a first metal, particularly silver, by forming an alloy of the first metal with a second metal, such as aluminum subjecting the alloy to a leaching agent effective to leach out the second metal, leaving a porous first metal agglomerate; mixing the porous first metal agglomerate with a fresh batch of leaching agent; disintegrating the agglomerate and applying ultrasonic oscillations to the mixture to enhance the penetration of the leaching agent into the pores of the agglomerate; removing the leaching agent, leaving the first metal; and washing and drying the first metal.

Abstract: Water-atomized iron powder for powder metallurgy having a hardness of particle cross section of from about Hv 80 or higher to about 250 or lower, the iron powder having been atomized with water and dried, and having a particle surface covered with oxides which are reducible in a sintering atmosphere, and which has an oxygen content of 1.0 wt. % or less.The water-atomized ion powder can be made by an improved and simplified processing, and the cost of resulting sintered products is decreased as a result of its use.

Abstract: A metal powder is produced by atomizing molten metal in an electric arc spray gun and rapidly quenching the resulting droplets in a liquid cryogen to form fine, highly spherical, oxide-free particles. The rapid quenching yields particles with a very fine, uniform microstructure which melt rapidly and uniformly when later heated. The powder is especially well-suited for making solder paste for device fabrication in the electronics industry.

Abstract: An apparatus that controls the flow of a stream of metal, such as produced from the bottom of a hearth, includes a cylindrical metallic nozzle body having a hollow wall which includes a slit extending substantially parallel to the axis of the cylinder so that there is no electrical continuity around the nozzle wall across the slit. The walls of the cylinder are preferably formed of hollow tubes through which cooling water is passed. A sensor senses a performance characteristic of the apparatus, such as the temperature of the nozzle body. An induction heating coil surrounds the nozzle body, and a controllable induction heating power supply is connected to the induction heating coil to provide power. A controller controls the power provided to the induction heating coil by the induction heating power supply responsive to an output signal of the sensor, so that a selected performance characteristic of the apparatus may be maintained.

Abstract: A system for producing ceramic or cermet material in a plasma type thermal reactor wherein a reactor flame and reactants are introduced into one end of a reaction chamber through which a concentric film of collecting liquid (oil) flows and empties at the opposite end into a pool of collecting liquid. The collecting (and cooling) liquid enters the chamber at the same end the flame enters and forms a liquid wall surrounding the flame that sweeps substantially the whole inner periphery of the walls of the chamber from one end to the opposite end and empties into the pool of collecting (and cooling) liquid. Liquid from the pool is recirculated back to the one end and is filtered to remove the particulate formed from the reactants.