At 300 Degrees C Or Greater Patents (Class 75/363)
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Patent number: 11618001Abstract: A device for synthesising core-shell nanoparticles by laser pyrolysis is provided. The device includes a reactor having a first chamber for the synthesis of the core, provided with an inlet for a core precursor, a second chamber for the synthesis of the shell, provided with an inlet for a shell precursor, and at least one communication channel between the two chambers to transmit the cores of the nanoparticles intended to be formed from the first chamber towards the second chamber. The device also includes an optical device to illuminate each of the two chambers, the device comprising at least one laser capable of emitting a laser beam intended to interact with the precursors to form the core and the shell.Type: GrantFiled: November 30, 2017Date of Patent: April 4, 2023Assignee: Commissariat A L'Energie Atomique Et Aux Energies AlternativesInventors: Nathalie Herlin, Florent Boismain, John Alper
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Patent number: 11596928Abstract: A synthesis process for forming nanodendrites. The nanodendrites are utilized in a process to form a heterojunction catalyst. Nanodendrites may include PtRu8 nanodendrites that can be oxidized through annealing to form PtRuO2. One heterojunction catalyst comprises PtRuO2 on a carbon support.Type: GrantFiled: September 26, 2019Date of Patent: March 7, 2023Assignee: UChicago Argonne, LLCInventors: Vojislav Stamenkovic, Rongyue Wang, Dusan Strmcnik
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Patent number: 11383298Abstract: A method for preparing an anhydrous nanoparticle dispersion, comprising providing an aqueous medium comprising a surfactant and a quantity of surfactant-coated nanoparticles suspended in the aqueous medium; (i.) estimating an average particle length and an average particle diameter of the surfactant-coated nanoparticles suspended in the aqueous medium, and estimating a quantity of the surfactant-coated nanoparticles in the aqueous medium; estimating a surface area (SA) of the surfactant-coated nanoparticles in the aqueous medium based on the average particle length and the average particle diameter and the quantity of the surfactant-coated nanoparticles; adjusting a ratio of the quantity of the surfactant-coated nanoparticles to a quantity of the surfactant to a desired value to form a precursor aqueous solution; diluting the precursor aqueous solution with an organic solvent to provide a suspension of surfactant-coated nanoparticles in the solvent, and heating the suspension at about 100° C.Type: GrantFiled: August 12, 2020Date of Patent: July 12, 2022Assignee: United States of America as represented by the Secretary of the Air ForceInventors: Richard A. Vaia, Kyoungweon Park
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Patent number: 10597790Abstract: A method of producing a refined copper includes depositing the refined copper on a cathode by an electroplating process or an electroless plating process in an alkaline plating bath including a solution of a copper compound that includes none of sulfur, chlorine and oxygen elements and produces copper ions having a valence of +1 in the solution.Type: GrantFiled: June 27, 2016Date of Patent: March 24, 2020Assignee: HITACHI METALS, LTD.Inventors: Kazufumi Suenaga, Setsuo Ando, Yuju Endo
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Patent number: 10563289Abstract: Refined niobium-based ferroalloys are provided by removing lead and other impurities therefrom by a process comprising charging niobium ore concentrate and/or niobium oxide or a mixture of niobium oxides to a metallothermic reaction chamber, admixing the ore concentrate and/or niobium oxide with a reducing agent, initiating a metallothermic reaction, under reduced pressure; and allowing the reaction product to solidify and cool; crushing the reaction product or crushing the niobium-based ferroalloy previously reduced in open air, and charging the crushed product to a melting crucible within a vacuum induction melting furnace, lowering the pressure within the furnace to below 1 mbar, and melting the crushed product while vaporizing the impurities contained therein.Type: GrantFiled: September 5, 2017Date of Patent: February 18, 2020Assignee: Companhia Brasileira de Metalurgia e MineracãoInventors: Kleber A. Sernik, Clovis Antonio De Faria Sousa, Eduardo Augusto Ayroza Galvão Ribeiro
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Patent number: 10167532Abstract: A isolating method including: (i) arranging material forming a magnetic phase as a demagnetised powder, having an average particle size no larger than 700 ?m without particles not making up the magnetic phase; (ii) dissolving the powder of step (i) in an acid medium with at least one oxidising agent in the presence of hydroxide ions, at a pH strictly lower than 7; (iii) precipitating the adjacent metal element(s) in the hydroxide state by adding to the solution obtained at the end of step (ii) an effective amount of hydroxylated base; (iv) isolating the metal hydroxide precipitate formed at the end of step (iii) and, when necessary, recovering same; (v) precipitating the rare earth elements in the oxalate state in the solution without adjacent metal element(s) and obtained at the end of step (iv); and (vi) recovering the rare earths in the precipitated state of rare earth oxalate.Type: GrantFiled: October 21, 2013Date of Patent: January 1, 2019Assignee: COMMISSARIAT À L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVESInventors: Richard Laucournet, Céline Lecorre
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Patent number: 9764388Abstract: A method for preparing a tantalum power of capacitor grade, comprising: solid tantalum nitride is added when potassium fluotantalate is reduced by sodium. The method increases the nitrogen content in the tantalum powder, and at the same time improves the electrical performance of the tantalum powder. The specific capacitance is increased, and the leakage current and loss is improved. The qualification rate of the anode and the capacitor product is also improved. The method is characterized in that the nitrogen in the tantalum nitride diffuses between the particles of the tantalum powder, with substantially no loss, and thus the nitrogen content is accurate and controllable.Type: GrantFiled: December 10, 2013Date of Patent: September 19, 2017Assignees: NINGXIA ORIENT TANTALUM INDUSTRY CO., LTD., NATIONAL ENGINEERING RESEARCH CENTER FOR SPECIAL METAL MATERIALS OF TANTALUM AND NIOBIUMInventors: Guoqi Yang, Aiguo Zheng, Yuewei Cheng, Yuezhong Ma
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Patent number: 9679675Abstract: Disclosed is a process to reduce mixtures of at least one metal halide by molten metal reduction of the liquid phase metal halide in an alkali or alkaline earth metal to form a reaction product comprising at least one metal mixture and a halide salt coating, in which the at least one metal halide is in stoichiometric excess to the molten metal reductant and wherein the reductant is consumed in the reaction and does not need to be removed at the end of the reaction.Type: GrantFiled: November 13, 2013Date of Patent: June 13, 2017Assignee: Boston Electronic Materials LLCInventor: Andrew Matheson
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Patent number: 9273378Abstract: The alloy fine particles of the present invention are fine particles of a solid solution alloy, in which a plurality of metal elements are mixed at the atomic level. The production method of the present invention is a method for producing alloy fine particles composed of a plurality of metal elements. This production method includes the steps of: (i) preparing a solution containing ions of the plurality of metal elements and a liquid containing a reducing agent; and (ii) mixing the solution with the liquid that has been heated.Type: GrantFiled: April 23, 2010Date of Patent: March 1, 2016Assignee: Japan Science and Technology AgencyInventors: Hiroshi Kitagawa, Kohei Kusada, Rie Makiura
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Patent number: 9199307Abstract: The present invention relates to the tantalum powder and the process for preparing the same, and also relates to the electrolytic capacitor anode made of the tantalum powder. More particularly, the present invention relates to the tantalum powder having a BET surface area not more than 0.530 m2/g, Fisher mean particle size not less than 3.00 ?m. The present invention relates to the process for preparing the tantalum powder, wherein the tantalum powder is prepared through reducing tantalum compound with a reducing agent, wherein the tantalum powder as seed is added during reduction, and said tantalum powder as seed is the tantalum powder that has been milled.Type: GrantFiled: August 2, 2012Date of Patent: December 1, 2015Assignee: Ningxia Orient Tantalum Industry Co., Ltd.Inventors: Guoqi Yang, Wenfeng Shi, Xifang Bao, Yong Li, Zhongxiang Li, Zhangong Dong, Xiaoyan Yang
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Patent number: 8951328Abstract: The invention relates to the production of valve metal powders, in particular, tantalum powders by reduction of a corresponding valve metal compound, for example, K2TaF7, with an alkali metal in the presence of a diluent salt, whereby the reduction is carried out in the presence of a particle diminution agent, preferably, Na2SO4, which is added to the reaction mixture continuously or in aliquots.Type: GrantFiled: December 9, 2004Date of Patent: February 10, 2015Assignee: H.C. Starck GmbHInventors: Josua Löffelholz, Frank Behrens, Siegfried Schmieder
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Patent number: 8888889Abstract: The invention is directed to systems and methods for making non-hollow, non-fragmented spherical metal or metal alloy particles using diffusion dryers.Type: GrantFiled: June 1, 2011Date of Patent: November 18, 2014Assignees: E I du Pont de Nemours and Company, University of MarylandInventors: Howard David Glicksman, Sheryl Ehrman, Alex Langrock, George Lee Peabody, V, Kai Zhong
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Patent number: 8840701Abstract: Disclosed are methods of making multi-element, finely divided, metal powders containing one or more reactive metals and one or more non-reactive metals. Reactive metals include metals or mixtures thereof from titanium (Ti), zirconium (Zr), hafnium (Hf), tantalum (Ta), niobium (Nb), vanadium (V), nickel (Ni), cobalt (Co), molybdenum (Mo), manganese (Mn), and iron (Fe). Non-reactive metals include metals or mixtures such as silver (Ag), tin (Sn), bismuth (Bi), lead (Pb), antimony (Sb), zinc (Zn), germanium (Ge), phosphorus (P), gold (Au), cadmium (Cd), berrylium (Be), tellurium (Te).Type: GrantFiled: August 12, 2009Date of Patent: September 23, 2014Assignee: E I du Pont de Nemours and CompanyInventors: William J. Borland, Howard David Glicksman
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Patent number: 8758476Abstract: Provided are a method of producing mixed powder comprising noble metal powder and oxide powder, wherein powder of ammonium chloride salt of noble metal and oxide powder are mixed, the mixed powder is subsequently roasted, and ammonium chloride is desorbed by the roasting process in order to obtain mixed powder comprising noble metal powder and oxide powder, and mixed powder comprising noble metal powder and oxide powder, wherein chlorine is less than 1000 ppm, nitrogen is less than 1000 ppm, 90% or more of the grain size of the noble metal powder is 20 ?m or less, and 90% or more of the grain size of the oxide powder is 12 ?m or less. Redundant processes in the production of noble metal powder are eliminated, and processes are omitted so that the inclusion of chlorine contained in the royal water and nitrogen responsible for hydrazine reduction reaction is eliminated as much as possible.Type: GrantFiled: August 18, 2009Date of Patent: June 24, 2014Assignee: JX Nippon Mining & Metals CorporationInventors: Atsutoshi Arakawa, Kazuyuki Satoh, Atsushi Sato
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Patent number: 8709368Abstract: The invention provides a preparation process of transition metal boride, comprising the following steps: A) aluminum is put in a reactor, inert gas is fed into the reactor after evacuation, the reactor is heated up to 700 to 800° C. and then added with dry potassium fluoborate or sodium fluoborate, monomer boron and cryolite are generated by rapid stirring and reaction for 4 to 6 hours, and the molten liquid at the upper layer is sucked out and the monomer boron is obtained by means of separation; and B) the obtained monomer boron is added with transition metal for reaction at the temperature from 1800 to 2200° C. in order to generate corresponding transition metal boride.Type: GrantFiled: December 9, 2012Date of Patent: April 29, 2014Assignee: Shenzhen Sunxing Light Alloys Materials Co., Ltd.Inventors: Xuemin Chen, Jun Yang, Zhihong Li, Weiping Wu
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Publication number: 20140093445Abstract: High-purity iron powder products produced by a low-temperature process by feeding hematite and a reducing agent into a rotary reactor under pressure to form a mechanical fluid bed. The fluid bed is rotated at a particular speed within a rotary reactor. The fluid bed is simultaneously heated to a reaction temperature, and the pressure is then reduced within the rotary reactor to a pressure in a range of 0.01 bars to 2.0 bars, as a result reducing the reaction temperature to a temperature in a range of 600° C. to 850° C. Maintaining the pressure and the rotation results in the formation of a high-purity iron oxide without the requirement for post-grinding process steps because sintering is prevented by using a combination of pressure reduction and a rotary set at an optimum rotation speed, resulting in useful additives produced by a more environmentally-friendly process.Type: ApplicationFiled: September 28, 2012Publication date: April 3, 2014Inventor: Carla D. Di Luca
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Patent number: 8641996Abstract: A cyclic preparation method including the following steps: a) boric acid or boric anhydride is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluoborate; titanium-iron concentrate is added with hydrofluoric acid and then with potassium sulfate for reaction to generate potassium fluotitanate; B) the potassium fluoborate is mixed with the potassium fluotitanate, and the mixture reacts with aluminum to generate titanium boride and potassium cryolite; C) the potassium cryolite is sucked out and then fed into a rotary reaction kettle together with concentrated sulfuric acid, hydrogen fluoride gas as well as potassium sulfate and potassium aluminum sulfate are generated by reaction in the rotary reaction kettle, and the hydrogen fluoride gas is collected and then dissolved in water to obtain hydrofluoric acid aqueous solution; and D) the obtained hydrofluoric acid aqueous solution and potassium sulfate aqueous solution are recycled.Type: GrantFiled: December 9, 2012Date of Patent: February 4, 2014Assignee: Shenzhen Sunxing Light Alloys Materials Co., Ltd.Inventors: Xuemin Chen, Yueming Yu, Qingdong Ye, Jun Yang, Zhi Zhou
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Publication number: 20130263699Abstract: The present invention discloses a method for recovering rare earth particulate material from an assembly comprising a rare earth magnet and comprises the steps of exposing the assembly to hydrogen gas to effect hydrogen decrepitation of the rare earth magnet to produce a rare earth particulate material, and separating the rare earth particulate material from the rest of the assembly. The invention also resides in an apparatus for separating rare earth particulate material from an assembly comprising a rare earth magnet. The apparatus comprises a reaction vessel having an opening which can be closed to form a gas-tight seal, a separator for separating the rare earth particulate material from the assembly, and a collector for collecting the rare earth particulate material. The reaction vessel is connected to a vacuum pump and a gas control system, and the gas control system controls the supply of hydrogen gas to the reaction vessel.Type: ApplicationFiled: May 31, 2013Publication date: October 10, 2013Inventors: Ivor Rex Harris, Andrew Williams, Allan Walton, John D. Speight
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Publication number: 20130133483Abstract: Selective gas-reducing methods for making shape-defined metal-based nanoparticles. By avoiding the use of solid or liquid reducing reagents, the gas reducing reagent can be used to make shape well-defined metal- and metal alloy-based nanoparticles without producing contaminates in solution. Therefore, the post-synthesis process including surface treatment become simple or unnecessary. Weak capping reagents can be used for preventing nanoparticles from aggregation, which makes the further removing the capping reagents easier. The selective gas-reducing technique represents a new concept for shape control of nanoparticles, which is based on the concepts of tuning the reducing rate of the different facets. This technique can be used to produce morphology-controlled nanoparticles from nanometer- to submicron- to micron-sized scale. The Pt-based nanoparticles show improved catalytic properties (e.g., activity and durability).Type: ApplicationFiled: March 8, 2011Publication date: May 30, 2013Applicant: UNIVERSITY OF ROCHESTERInventors: Hong Yang, Jianbo Wu, Miao Shi, Adam Gross
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Publication number: 20130129563Abstract: Low temperature gas-phase methods for the preparation of faceted aluminum crystals are disclosed.Type: ApplicationFiled: September 14, 2012Publication date: May 23, 2013Inventors: Daniel KAPLOWITZ, R. Jason JOUET, Michael R. ZACHARIAH
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Publication number: 20130098204Abstract: The present invention provides a method for producing a granular metallic iron in which an adhesion inhibitor leveler, an agglomerate leveler, a discharger, and the physical state of materials present on the hearth are optimized to thereby enable agglomerate to be spread in a single layer. The agglomerate hence is evenly heat-treated to enable high-quality granular metallic iron to be produced in satisfactory yield.Type: ApplicationFiled: August 26, 2011Publication date: April 25, 2013Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Ryota Misawa, Sumito Hashimoto, Osamu Tsuge
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Publication number: 20130091987Abstract: The invention provides a pollution-free reuse method for iron-based grinding waste, involving the technology of recycling economy, with special reference to the metallurgical industry, iron-based grinding waste green recycling technology. The present invention of the iron grinding waste recycling and reuse methods includes degreasing, heat treatment, sieving, matching, and obtains iron-based alloyed powders, which can be used in SHS lined steel pipe, powder metallurgy structural component, magnetic grinding, thermal spray. More than 95% iron-based alloyed powders can be recycled from wide source of iron-based grinding waste. The invention has the advantage of low cost, no secondary pollution and wide application.Type: ApplicationFiled: August 16, 2012Publication date: April 18, 2013Applicant: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJINGInventors: Shengen ZHANG, Bo LIU, Jianjun TIAN, Dean PAN, Bin LI
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Publication number: 20130074654Abstract: A technique that further improves the process for producing granular metal involves heating agglomerates and reducing and melting a metal oxide in the agglomerates. The process includes feeding agglomerates containing a metal oxide and a carbonaceous reducing agent onto a hearth of a moving hearth reduction melting furnace, heating the agglomerates to reduce and to melt the metal oxide, cooling the granular metal obtained by the heating, and discharging the cooled granular metal out of the furnace to recover the same. The agglomerates have an average diameter of not smaller than 17.5 mm are fed onto the hearth when the agglomerates are heated at a spread density of not lower than 0.5 on the hearth.Type: ApplicationFiled: June 3, 2011Publication date: March 28, 2013Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventor: Shuzo Ito
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Patent number: 8388727Abstract: The invention relates to the manufacture of titanium hydride powder using continuous or semi-continuous process, and using titanium slag or synthetic rutile as raw materials, while hydrogen, titanium tetrachloride, titanium trichloride, titanium dichloride, and hydrogen chloride are participate as intermediate reaction products. The continuous comprises: (a) reduction of TiCl4 to low titanium chlorides followed by cooling a mixture, (b) separating of residual TiCl4 from solid low chlorides by heating the mixture in argon or vacuum up to 150° C. followed by removing the titanium tetrachloride from the mixture, (c) dissociation of TiCl3 to TiCl2 at 450° C. in vacuum followed by removal of gaseous titanium tetrachloride from the reaction zone, condensation to the liquid, and returning back into the reaction retort, (d) dissociation of TiCl2 in vacuum at 750-850° C. to manufacture fine powder of metallic titanium and titanium tetrachloride, whereby hydrogen heated up to 1000° C.Type: GrantFiled: January 11, 2010Date of Patent: March 5, 2013Assignee: ADMA Products, Inc.Inventors: Andrey Klevtsov, Alexander Nikishin, Jury Shuvalov, Vladimir Moxson, Volodymyr Duz
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Patent number: 8377166Abstract: A method of recovering silver from a silver chloride mixture in which hydrogen gas is passed through the mixture to produce a metal chloride hydride which is then heated to dissociate the metal and to release hydrogen chloride gas.Type: GrantFiled: December 9, 2008Date of Patent: February 19, 2013Assignee: Prior Engineering Services AGInventors: Philippus Jacobus Mostert, Adalbert Prior
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Patent number: 8357251Abstract: A powder processing method includes degassing a metallic powder in a rotating chamber that is evacuated to a sub-atmospheric pressure. The method may also include storing the metallic powder in a rotating storage chamber that is pressurized to a super-atmospheric pressure with a dry cover gas.Type: GrantFiled: July 30, 2010Date of Patent: January 22, 2013Assignee: United Technologies CorporationInventor: Thomas J. Watson
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Publication number: 20130000449Abstract: The invention provides a crystalline Ti powder produced in a molten salt medium, said powder comprising predominantly particles of single ?-Ti crystals that are directly applicable in powder metallurgy.Type: ApplicationFiled: December 23, 2011Publication date: January 3, 2013Applicant: CSIRInventors: David Steyn Van Vuuren, Salomon Johannes Oosthuizen
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Publication number: 20120291593Abstract: The present invention relates to the tantalum powder and the process for preparing the same, and also relates to the electrolytic capacitor anode made of the tantalum powder. More particularly, the present invention relates to the tantalum powder having a BET surface area not more than 0.530 m2/g, Fisher mean particle size not less than 3.00 ?m. The present invention relates to the process for preparing the tantalum powder, wherein the tantalum powder is prepared through reducing tantalum compound with a reducing agent, wherein the tantalum powder as seed is added during reduction, and said tantalum powder as seed is the tantalum powder that has been milled.Type: ApplicationFiled: August 2, 2012Publication date: November 22, 2012Inventors: Guoqi Yang, Wenfeng Shi, Xifang Bao, Yong Li, Zhongxiang Li, Zhangong Dong, Xiaoyan Yang
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Patent number: 8287771Abstract: Provided is a method for producing a silver particle powder excellent in the dispersibility in a liquid organic medium having a low polarity, which comprises reducing a silver compound in an alcohol having a boiling point of from 80° C. to 200° C. or in a polyol having a boiling point of from 150 to 300° C., at a temperature of from 80° C. to 200° C. under reflux while maintaining the stream having a Reynolds number of not more than 3.70×104. The stream having a Reynolds number of not more than 3.70×104 can be maintained by stirring with a stirring power of not more than 5.68×108 W. According to the method, a silver particle powder having good low-temperature sinterability and good dispersibility and suitable for use for microwiring formation can be obtained at a high yield.Type: GrantFiled: February 15, 2007Date of Patent: October 16, 2012Assignee: Dowa Electronics Materials Co., Ltd.Inventors: Kimitaka Sato, Yutaka Hisaeda
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Publication number: 20120156088Abstract: The invention provides a method for the preparation of FePt or CoPt nanoparticles in ionic liquids, which in certain embodiments constitutes a direct method for the preparation of such nanoparticles having the face-centred tetragonal (fct) crystalline form. The invention also provides FePt or CoPt nanoparticles obtainable by a method of the invention.Type: ApplicationFiled: August 17, 2010Publication date: June 21, 2012Inventors: Pascal Andre, Shu Chen, Kris Anderson, Mark James Muldoon
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Publication number: 20120137829Abstract: The present invention discloses a method for recovering rare earth particulate material from an assembly comprising a rare earth magnet and comprises the steps of exposing the assembly to hydrogen gas to effect hydrogen decrepitation of the rare earth magnet to produce a rare earth particulate material, and separating the rare earth particulate material from the rest of the assembly. The invention also resides in an apparatus for separating rare earth particulate material from an assembly comprising a rare earth magnet. The apparatus comprises a reaction vessel having an opening which can be closed to form a gas-tight seal, a separation means for separating the rare earth particulate material from the assembly, and a collection means for collecting the rare earth particulate material. The reaction vessel is connected to a vacuum pump and a gas control system, and the gas control system controls the supply of hydrogen gas to the reaction vessel.Type: ApplicationFiled: June 27, 2011Publication date: June 7, 2012Inventors: Ivor Rex Harris, Andrew Williams, Allan Walton, John Speight
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Patent number: 8182573Abstract: The present invention relates the manufacture of metal powders, non-oxidic ceramic powders and reduced metal oxide powders using an improved flame spray pyrolysis (“FSP”) process. The invention further relates to an apparatus specifically adapted to said process, to powders/naoncomposites obtained by said process and to the use of said powders/nanocompsites.Type: GrantFiled: September 4, 2006Date of Patent: May 22, 2012Assignee: ETH ZürichInventors: Wendelin Stark, Robert N. Grass, Evagelos-Kimon Athanassiou
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Publication number: 20120100034Abstract: The present invention relates to a process for producing sponge iron with in-situ carbon removal. The process for producing the sponge iron includes the steps of preparing a sandwich of at least two layers wherein the at least two layers includes a first layer (10) of iron oxide source which content is carbon free or comprises of only self-contaminant carbon or carbonaceous and second layer (12) is a mixture of iron oxide source and carbon source and subjecting the sandwich of at least two layers to a pyrolysis process in a non-oxidative environment at temperature between 950° C. to 1900° C. for a period between 10 minutes to 36 hours. The carbon source in the second layer (12) is equal to or more than stoichiometric weight of carbon according to a predominant reaction. The non-oxidative pyrolysis occurs in a reactor. The sandwich of two layers is placed in a moving carrier (16) such as tray to accommodate the sandwich of two layers in the reactor.Type: ApplicationFiled: March 26, 2010Publication date: April 26, 2012Applicant: IOP SPECIALISTS SDN. BHD.Inventor: Kin Onn Low
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Patent number: 8157889Abstract: A magnetic metal powder having fluidity is provided which is composed of FePt nanoparticles synthesized by the polyol synthesis method that possess fct (face-centered tetragonal) structure and exhibit crystal magnetic anisotropy from immediately after synthesis. Specifically, there is provided a magnetic metal powder having fluidity which is composed of magnetic metal particles whose main components and the contents thereof are represented by the following general formula (1): [TXM1?X]YZ1?Y??(1), where T is one or both of Fe and Co, M is one or both of Pt and Pd, Z is at least one member selected from the group composed of Ag, Cu, Bi, Sb, Pb and Sn, X represents 0.3˜0.7, and Y represents 0.7˜1.Type: GrantFiled: November 12, 2008Date of Patent: April 17, 2012Assignee: Dowa Electronics Materials Co., Ltd.Inventor: Kazuyuki Tohji
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Patent number: 8092571Abstract: The present invention relates to a combustion reactor for nanopowders, a synthesis apparatus for nanopowders using the combustion reactor, and a method of controlling the synthesis apparatus. The combustion reactor for nanopowders comprises an oxidized gas supply nozzle connected to an oxidized gas tube; a gas supply unit supplying a fuel gas and a precursor gas; and a reaction nozzle forming concentricity on an inner wall of the oxidized gas supply nozzle to be connected to the gas supply unit and having an inlet opening for supplying an oxidized gas disposed at a region adjacent to a jet orifice for spraying flames.Type: GrantFiled: December 30, 2005Date of Patent: January 10, 2012Assignee: Korea Institute of Science and TechnologyInventors: Jong-Ku Park, Jae-Pyoung Ahn, Hyoung-Chul Kim, Seung-Yong Lee, Hyun-Seock Jie, Hoon Park
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Publication number: 20110300062Abstract: A low-temperature process of producing high-purity iron powder by feeding hematite and a reducing agent into a rotary reactor under pressure to form a mechanical fluid bed. The fluid bed is rotated at a particular speed within a rotary reactor. The fluid bed is simultaneously heated to a reaction temperature, and the pressure is then reduced within the rotary reactor to a pressure in a range of 0.01 bars to 2.0 bars, as a result reducing the reaction temperature to a temperature in a range of 600° C. to 850° C. Maintaining the pressure and the rotation results in the formation of a high-purity iron oxide without the requirement for post-grinding process steps because sintering is prevented by using a combination of pressure reduction and a rotary set at an optimum rotation speed, resulting in useful additives produced by a more environmentally-friendly process.Type: ApplicationFiled: June 8, 2010Publication date: December 8, 2011Inventor: Carla D. Di Luca
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Publication number: 20110194970Abstract: Nanocrystalline metal powders comprising tungsten, molybdenum, rhenium or niobium can be synthesized using a combustion reaction. Methods for synthesizing the nanocrystalline metal powders are characterized by forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and a base-soluble, ammonium precursor of tungsten, molybdenum, rhenium, or niobium in amounts that yield a soichiometric burn when combusted. The combustion synthesis solution is then heated to a temperature sufficient to substantially remove water and to initiate a self-sustaining combustion reaction. The resulting powder can be subsequently reduced to metal form by heating in a reducing gas environment.Type: ApplicationFiled: February 5, 2010Publication date: August 11, 2011Applicant: BATTELLE MEMORIAL INSTITUTEInventors: John G. Frye, Kenneth Scott Weil, Curt A. Lavender, Jin Yong Kim
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Patent number: 7967890Abstract: In various aspects provided are methods for producing a nanoparticle within a cross-linked, collapsed polymeric material. In various embodiments, the methods comprise (a) providing a shape-static polymer template with a size in the range between about 1 nm to about 100 nm; (b)) incorporating one or more nanoparticle precursor moieties with the shape-static polymer template; and either (c) oxidizing the precursor moieties to form a composite nanoparticle comprising one or more of an inorganic oxide and hydroxide nanoparticle; or (c) adding an ion with an opposite charge polarity to the at least one nanoparticle precursor moieties to effect formation of a composite nanoparticle.Type: GrantFiled: December 4, 2009Date of Patent: June 28, 2011Assignee: Vive Nano, Inc.Inventors: Darren Anderson, Jose Amado Dinglasan, Nikolai Loukine
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Patent number: 7955857Abstract: The invention relates to a spray pyrolysis method characterized in that it is used in the synthesis of nanoparticles with a closed structure of metal chalcogens having a lamellar crystalographic structure of general formula MaXb, wherein M represents a metal and X represents a chalcogen, a and b represent the respective proportions of metal and chalcogen, and in that it comprises pyrolysis of a liquid aerosol obtained from a solution of at least one metal precursor (M) and a chalcogen (X), or at least one precursor of said metal (M) and at least one precursor of said chalcogen (X) dissolved in a solvent, said solution being atomized into fine droplets in a suspension in a vector gas.Type: GrantFiled: December 6, 2004Date of Patent: June 7, 2011Assignee: Centre National de la Recherche Scientifique (C.N.R.S.)Inventors: Stéphane Bastide, Claude Levy-Clement, Dominique Duphil, Jean-Pascal Borra
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Publication number: 20110113925Abstract: A method of and system for processing red mud, the method comprising the step of heating red mud to form at least molten slag, and preferably at least molten iron and molten slag.Type: ApplicationFiled: November 3, 2008Publication date: May 19, 2011Inventor: Kevin Philippe Daniel Perry
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Patent number: 7892599Abstract: Methods for functionalizing the surface of nanomaterials to improve processing and product manufacturing. These methods are useful for oxides, nitrides, carbides, borides, metals, alloys, chalcogenides, and other compositions.Type: GrantFiled: July 27, 2004Date of Patent: February 22, 2011Assignee: PPG Industries Ohio, Inc.Inventors: Tapesh Yadav, Karl Pfaffenbach
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Publication number: 20110023656Abstract: A method for producing granular metallic iron by heating and reducing a raw material mixture which includes an iron oxide-containing material, a carbonaceous reductant and a Li2O supplying material in a thermal reduction furnace, wherein the iron oxide-containing material includes a hematite-containing material, and the raw material mixture includes at least Fe, Ca, Mg, Si and Li as constituent elements in such a manner that slag which forms as a by-product during heating and reduction contains CaO, MgO, SiO2 and Li2O, has a Li2O content of 0.05% by mass or more, and the slag has a basicity [(CaO+MgO)/SiO2] in a range of from 1.5 to 1.9. This method enables granular metallic iron to be produced at a high productivity even when a hematite-containing material is used as the iron oxide-containing material.Type: ApplicationFiled: April 6, 2009Publication date: February 3, 2011Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)Inventors: Kazutaka Kunii, Takahiro Kudo
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Publication number: 20110005353Abstract: A magnetic metal powder having fluidity is provided which is composed of FePt nanoparticles synthesized by the polyol synthesis method that possess fct (face-centered tetragonal) structure and exhibit crystal magnetic anisotropy from immediately after synthesis. Specifically, there is provided a magnetic metal powder having fluidity which is composed of magnetic metal particles whose main components and the contents thereof are represented by the following general formula (1): [TXM1-X]YZ1-Y??(1), where T is one or both of Fe and Co, M is one or both of Pt and Pd, Z is at least one member selected from the group composed of Ag, Cu, Bi, Sb, Pb and Sn, X represents 0.3˜0.7, and Y represents 0.7˜1.Type: ApplicationFiled: November 12, 2008Publication date: January 13, 2011Inventor: Kazuyuki Tohji
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Patent number: 7846232Abstract: A method of producing titanium metal from a titanium-containing material includes the steps of producing a solution of M?TiF6 from the titanium-containing material, selectively precipitating M?2TiF6 from the solution by the addition of (M?)aXb and using the selectively precipitated M?2TiF6 to produce titanium. M? is a cation of the type which forms a hexafluorotitanate, M? is selected from ammonium and the alkali metal cations, X is an anion selected from halide, sulphate, nitrite, acetate and nitrate and a and b are 1 or 2.Type: GrantFiled: December 8, 2009Date of Patent: December 7, 2010Assignee: Adams & AdamsInventor: Gerard Pretorius
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Publication number: 20100266846Abstract: Disclosed are a method of producing metal nanoparticles continuously, and metal nanoparticles produced thereby. The method comprises: (a) preparing a metal precursor solution by dissolving a metal precursor in alcohol; (b) continuously putting the metal precursor solution into a reactor having supercritical conditions, thereby producing metal nanoparticles; (c) cooling the solution obtained in step (b); and (d) separating and collecting the metal nanoparticles from the solution obtained in step (c).Type: ApplicationFiled: April 14, 2010Publication date: October 21, 2010Inventors: Jaehoon KIM, Jae Duck Kim, Jong Min Park, Hong Gon Kim, Byoung Koun Min
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Publication number: 20100242680Abstract: A process for synthesizing metal submicron and nano-scale powders for use in articles of manufacture. In a suitable reactor, single metal or multiple metal complexes are heated to a temperature whereby, upon contact with hydrogen gas, an exothermic reaction begins. The further temperature rise in response to the exothermic reaction is minimized by reducing the external heat input, thereby minimizing the agglomeration or sintering of the metal nano-scale particles resulting from the process. Preferably, after drawing a vacuum on the metal complexes in the reactor, the hydrogen is introduced at about, equal to or below ambient pressure and the reaction is purposely made slow to prevent agglomeration or sintering.Type: ApplicationFiled: June 10, 2010Publication date: September 30, 2010Applicant: CHEMNANO, INC.Inventor: WEI WU
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Publication number: 20100158747Abstract: A process and system for producing tantalum or other valve metal particles is provided comprising forming tantalum particles in a reduction process carried out in a reactor vessel, and using a siphon to transfer fine tantalum particles out of the reaction mixture to a recovery vessel. This particle transfer can occur while the reaction mixture is agitated. The tantalum particles can be automatically withdrawn when the reaction mixture has a depth level greater than the fluid level of the tantalum fine particle recovery vessel, and outflow automatically stops when the fluid levels of the reactor and particle recovery vessel equilibrate. Tantalum or other valve metal powders made by the processes, and capacitors made with valve metal powders are also provided.Type: ApplicationFiled: November 20, 2009Publication date: June 24, 2010Inventor: Hitoshi Iijima
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Publication number: 20100139455Abstract: The present invention provides a method for preparing nanoparticles of group IV elements, particularly nanoparticles of Si, Ge and Sn, and binary and ternary alloys of these elements. The method comprises the solution-phase decomposition of one or more group IV metal precursors at elevated temperature and under an inert atmosphere at atmospheric pressure, using a decomposition-promoting reagent. A surface-bonding agent is added to the reaction mixture to form an organic layer surrounding the nanoparticles and prevent aggregation.Type: ApplicationFiled: September 4, 2007Publication date: June 10, 2010Inventors: Richard David Tilley, Christopher William Bumby
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Publication number: 20100065789Abstract: Provided is a method for producing a silver particle powder excellent in the dispersibility in a liquid organic medium having a low polarity, which comprises reducing a silver compound in an alcohol having a boiling point of from 80° C. to 200° C. or in a polyol having a boiling point of from 150 to 300° C., at a temperature of from 80° C. to 200° C. under reflux while maintaining the stream having a Reynolds number of not more than 3.70×104. The stream having a Reynolds number of not more than 3.70×104 can be maintained by stirring with a stirring power of not more than 5.68×108 W. According to the method, a silver particle powder having good low-temperature sinterability and good dispersibility and suitable for use for microwiring formation can be obtained at a high yield.Type: ApplicationFiled: February 15, 2007Publication date: March 18, 2010Inventor: Kamitaka Sato
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Publication number: 20100031774Abstract: The present invention relates to an apparatus and a method of manufacturing metal nanoparticles, and more particularly to an apparatus including: a precursor supplying part which supplies a precursor solution of metal nanoparticles; a first heating part which is connected with the precursor supplying part, includes a reactor channel having a diameter of 1 to 50 mm, and is heated to the temperature range where any particle is not produced; a second heating part which is connected with the first heating part, includes a reactor channel having a diameter of 1 to 50 mm, and is heated to the temperature range where particles are produced; and a cooler which is connected with the second heating part and collects and cools metal nanoparticles produced at the second heating part which allows continuous mass production of metal nanoparticles.Type: ApplicationFiled: May 7, 2008Publication date: February 11, 2010Inventors: Young-Il Lee, Jae-Woo Joung, Byung-Ho Jun, Joon-Rak Choi, Kwi-Jong Lee