In Shaft Furnace (e.g., Cupola, Etc.) Patents (Class 75/573)
  • Patent number: 8172922
    Abstract: A method for the continuous production of steel using metal charge material that is preheated in an upper part of a melting vessel, is then melted in a lower part of the melting vessel with fossil fuels and the molten material is continuously discharged into a treatment vessel in which the desired steel quality is adjusted while gases are introduced into the melting vessel from the exterior to afterburn the melting exhaust gases. The process gases are step-wise afterburned when ascending in the melting vessel by introducing the afterburn gases into the interior of the charge material column by way of an interior shaft that projects into the material column and in whose walls inlet openings for the gases are disposed and form afterburn planes arranged one on top of the other.
    Type: Grant
    Filed: February 11, 2011
    Date of Patent: May 8, 2012
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Peter Monheim, Wolfgang Reichelt, Walter Weischedel
  • Patent number: 8066797
    Abstract: The method of the present invention involves recycling or reprocessing small-sized metallic or non-metallic by-products by enclosing them in a binder prior to melting. The binder can be a steel drum or other suitable steel enclosure. Melting is then accomplished by a cupola.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: November 29, 2011
    Inventor: John Basich
  • Publication number: 20100043599
    Abstract: In a method for the production of molten metal, oxygen, a reducing agent and iron reduced in a reduction reactor are introduced into a melt gasifier, the reducing agent is gasified with oxygen and reduced iron is melted by means of the heat which occurs, the cupola gas being used as at least a fraction of the reduction gas. Reacted top gas is drawn off from the reduction reactor. For increased efficiency in terms of energy and raw materials, there is in this case provision for at least part of the heat energy of the top gas and/or of the fraction of the reduction gas which is provided for use as cooling gas and as excess gas to be utilized for the indirect heating of at least one further gas used in the method. For this purpose, at least one heat exchanger in a line for top gas and/or the fraction of the reduction gas which is provided for use as cooling gas and as excess gas is provided, at least one further gas used in the method flowing through said heat exchanger.
    Type: Application
    Filed: October 1, 2007
    Publication date: February 25, 2010
    Inventors: Franz Hauzenberger, Robert Millner, Norbert Rein, Johannes Leopold Schenk, Martin Schmidt, Bogdan Vuletic, Kurt Wieder, Johann Wurm
  • Patent number: 6508853
    Abstract: To be able to produce metal melts using any metal carriers incurring in metallurgical practice as the charging materials, namely in the most diverse quantitative compositions, a plant for producing metal melts is provided with the following characteristic features: an electric arc furnace vessel (1) provided with one charging opening (11, 21) for a metal melt and/or scrap and/or direct reduced metal, in particular direct reduced iron, and/or ore and at least one electrode (16) and one slag tapping means (22), an oxygen-blowing converter vessel (3) provided with one melt tapping means (41), wherein the oxygen-blowing converter vessel (3) and the electric arc furnace vessel (1) form a unit which is connected via an overflow weir (34) and which is rigidly mounted on the foundation and, wherein the bath surface related specifically to the bath volume is smaller in the oxygen-blowing converter vessel (3) than in the electric arc furnace vessel (1) and the oxygen-blowing converter vessel (3) shares a common re
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: January 21, 2003
    Assignee: Voest-Alpine Industrieanlagenbau GmbH
    Inventors: Stefan Dimitrov, Norbert Ramaseder, Wilfried Pirklbauer, Yoyou Zhai, Johannes Steins, Ernst Fritz, Johannes Müller
  • Patent number: 6179896
    Abstract: In a method of producing molten pig iron (9) or steel pre-products from lump ore which in at least one reduction zone is reduced to partially and/or completely reduced sponge iron (4) in a shaft furnace, the sponge iron (4) is melted down in a melt-down gasifying zone (8) of a melter gasifier (1) under supply of carbon-containing material (2) and oxygen and while simultaneously forming a reducing gas.
    Type: Grant
    Filed: July 1, 1998
    Date of Patent: January 30, 2001
    Assignee: Deutsche Voest-Alpine Industrieanlagenbau GmbH
    Inventors: Leopold Werner Kepplinger, Felix Wallner, Johannes-Leopold Schenk
  • Patent number: 6053962
    Abstract: Disclosed herein is a scrap melting process for the production of molten iron from scrap (as the source of iron) and of high-calorie exhaust gas (as a valuable fuel gas) from pulverized coal (as the principal source of heat and a partial source of high-calorie exhaust gas) and waste plastics (as the principal source of high-calorie exhaust gas and a partial source of heat). The process comprises charging a shaft furnace (equipped with a burner at the tuyere) with scrap (as the iron source) and coke and optional waste plastics from the furnace top and injecting pulverized coal (or pulverized coal plus waste plastics) and oxygen through the burner under specific conditions, so as to mix together pulverized coal (or pulverized coal plus waste plastics) and oxygen, thereby achieving rapid combustion of pulverized coal etc.
    Type: Grant
    Filed: August 11, 1997
    Date of Patent: April 25, 2000
    Assignee: NKK Corporation
    Inventors: Tatsuro Ariyama, Takanori Inoguchi, Hidetoshi Noda, Masahiro Matsuura, Tsutomu Shikada, Takeshi Konishi, Ryota Murai
  • Patent number: 5713983
    Abstract: A method is provided for the disposal and utilization of sorted-out gas cylinders filled with fillers. The method is characterized in that the gas cylinders, together with the fillers contained therein, are supplied as charge in the degasified, opened condition as a whole or comminuted into large pieces, to an iron melting furnace, in particular a cupola furnace, a blast furnace or a rotary drum type furnace.
    Type: Grant
    Filed: February 26, 1996
    Date of Patent: February 3, 1998
    Assignee: Linde Aktiengesellschaft
    Inventors: Heinz Sadjina, Uwe Butschek
  • Patent number: 5698010
    Abstract: Provided herein is a scrap melting method capable of both producing a molten iron by efficiently melting scrap and producing a large amount of high calorie exhaust gas having a high utility value as a fuel gas and at the same time capable of performing such operation at a low production cost.
    Type: Grant
    Filed: October 30, 1995
    Date of Patent: December 16, 1997
    Assignee: NKK Corporation
    Inventors: Tatsuro Ariyama, Takanori Inoguchi, Masahiro Matsuura, Hidetoshi Noda, Takashi Sumigama, Noboru Sakamoto
  • Patent number: 5238484
    Abstract: A plant for the production of molten metals, includes a melting vessel and a metallurgical vessel receiving the melt from the melting vessel for aftertreating the melt and closed by a lid. The melting vessel has a tap opening for the melt provided on the bottom level of the melting vessel and located on the periphery of the melting vessel. The tap opening is positioned above a pour-in opening of the metallurgical vessel. In order to ensure a continuous melting procedure, the pour-in opening of the metallurgical vessel following the melting vessel is provided above a melt guiding chute arranged within the metallurgical vessel.
    Type: Grant
    Filed: November 18, 1991
    Date of Patent: August 24, 1993
    Assignee: Voest-Alpine Industrianlagenbau GmbH
    Inventors: Wilfried Pirklbauer, Alfred Weber, Johannes Steins