Abstract: A separation and recovery method that enables titanium and tungsten to be separated and recovered from a used DeNOx catalyst in high yield. Specifically, a method of separating and recovering metal elements that includes a first heating step of heating a DeNOx catalyst containing titanium, tungsten, vanadium and iron in a chlorine atmosphere, thereby removing the vanadium and the iron from the DeNOx catalyst, and a second heating step, performed after the first heating step, of heating the DeNOx catalyst in a chlorine atmosphere while the catalyst is exposed to a gas of a hydrocarbon compound (excluding CH4) or an oxygen-containing carbon compound, thereby volatilizing the tungsten and the titanium from the DeNOx catalyst, and recovering the tungsten and the titanium from the DeNOx catalyst.

Abstract: The invention provides a method for preparing sponge titanium from potassium fluotitanate by aluminothermic reduction, comprising the following steps: a reaction step: aluminum and zinc are mixed under a vacuum state, and the mixture is then reacted with potassium fluotitanate; a distillation step: KF, AlF3 and Zn generated by reaction are distilled out under a vacuum state; and a cooling step: sponge titanium is obtained subsequent to banking cooling. The invention further provides another method for preparing sponge titanium from potassium fluotitanate by aluminothermic reduction, comprising the following steps: a reaction step: aluminum and magnesium are mixed under a vacuum argon introduction condition, and the mixture is then reacted with potassium fluotitanate; a distillation step: KF, AlF3, MgF2 and Mg generated by reaction are distilled out under a vacuum state; and a cooling step: sponge titanium is obtained subsequent to banking cooling.

Abstract: The invention provides a method for preparing sponge titanium from sodium fluotitanate by aluminothermic reduction, comprising the following steps: a reaction step: aluminum and zinc are mixed under a vacuum state, and sodium fluotitanate is then added into the mixture for reaction; a separation step: the product resulting from the complete reaction stands still and is then introduced with inert gas, and NaF and AlF3 in upper-layer liquid phase are extracted; and a distillation step: Zn in the remaining product Zn—Ti is distilled out under a vacuum state, wherein the mass ratio of the aluminum to the zinc is 1:2 to 1:10.

Abstract: A method for producing a titanium-aluminum alloy containing less than about 15 wt. % aluminum, comprising: a first step in which an amount of titanium subchlorides at or in excess of a stoichiometric amount required to produce the titanium-aluminum alloy are reduced by aluminum to form a reaction mixture comprising elemental titanium, and then a second step in which the reaction mixture comprising elemental titanium is heated to form the titanium-aluminum alloy, whereby reaction kinetics of the method are controlled such that reactions resulting in formation of titanium aluminides are minimized.

Abstract: A nanopowder and a method of making are disclosed. The nanopowder may be in the form of nanoparticles with an average size of less than about 200 nm and contain a reactive transition metal, such as hafnium, zirconium, or titanium. The nanopowder can be formed in a liquid under sonication by reducing a halide of the transition metal.

Abstract: The invention provides a preparation method for producing metal zirconium industrially and producing low-temperature aluminum electrolyte as byproduct, which comprises the following steps: A) aluminum and fluorozirconate are put in a closed reactor, inert gas is fed into the reactor after evacuation, the reactor is heated up to 780° C. to 1000° C. and then the mixture in the reactor is stirred rapidly; and B) after reaction continues for 4 to 6 hours, the liquid molten at the upper layer is sucked out to obtain low-temperature aluminum electrolyte, and the product at the lower layer is subjected to acid dipping or distillation to remove surface residue to obtain metal zirconium.

Abstract: A process for producing titanium metal sponge from an exothermic reaction between titanium tetrachloride vapor and molten magnesium vapor, and reclaiming reactive metals from by-products of the exothermic reaction.

Abstract: A method of reducing target metal oxides and passivated metals to their metallic state. A reduction reaction is used, often combined with a flux agent to enhance separation of the reaction products. Thermal energy in the form of conventional furnace, infrared, or microwave heating may be applied in combination with the reduction reaction.

Abstract: The present invention relates to a process for obtaining metals from oxides using shuttle alloys, particularly titanium metal from titanium dioxide in the form of illmenite rutile. The process can be adapted to obtain elemental metal or alloys of metals such as zirconium, chronium, molybdenum, tungsten, tantalum, lithium, cobalt and zinc. The process of the present invention comprises two stages, a first stage in which a metal oxide is reduced in the presence of primary shuttle material, which forms a shuttle alloy with the reduced metals, and a second stage wherein the reduced metal is separated from the shuttle alloy as a metal or alloy. Typically the primary shuttle material comprises bismuth or antimony or a mixture of the two and optionally lead. The reduction reaction may be carried out by chemical means or electrochemical means or by a combination of the two.