Abstract: A method of determining at least one dimension of an extrusion die includes determining a plurality of reference points on a contour of an opening of the extrusion die. Sizes of a plurality of figures with same shapes corresponding to the plurality of reference points are determined. Each of the plurality of figures is inscribed in the contour of the opening and has at least one axis of symmetry. Each of the plurality of figures contacts each of the plurality of reference points and at least one another point on the contour. The at least one dimension of the extrusion die is determined based on the sizes of the plurality of figures.

Abstract: A method of copying a three-dimensional surface having X, Y, and Z dimensions forms a translucent impression of the surface to be copied and then captures a two-dimensional image of the translucent impression. The captured image has X and Y dimensions and a grayscale value for each X, Y coordinate of the image. Then, the method converts each grayscale value of the image to a Z height value, thereby generating a digital file of X, Y, and Z values. The digital file may then be provided as an input to a numerically controlled machine, which can be operated to reproduce the surface to be copied. The method of the present invention finds particular application in digitizing handcrafted emboss dies and the like.

Abstract: A resinous die for press-shaping a blank material into a desired configuration, which comprises a die member and a mating punch, both having respective shaping portions. Each shaping portion is formed of an epoxy resin layer provided at portions thereof where a relatively low surface pressure is applied, and a plurality of reinforcing pieces provided in an embedded fashion at portions thereof where a relatively high surface pressure is applied, for reinforcing the shaping portion. This arrangement imparts increased durability to the shaping portion and hence the die while keeping the cost of manufacture of the die to a minimum.

Abstract: A metal perforating stencil for use in making perforations in a film under vacuum comprises a metal support in which there are continuous openings which are separated by dykes. In this stencil, the ratio of the thickness of the stencil with respect to the maximum radius of an opening on the active side of the stencil is greater than 1.15. If desired, at least the active side of the stencil may be provided with a rough surface structure which is deposited by electrodeposition means. A stencil of this type has improved release properties, resulting in a long service life, which also has a beneficial effect on the production rate and the quality of the perforated film which is obtained using the stencil.

Abstract: A ceramic member is constituted with a zirconia-containing ceramic material containing 20% by volume or more of a zirconia series ceramic phase mainly composed of a zirconium oxide.

Abstract: A rule for use in conjunction with a cutting die and adapted to be received within an elongated slit formed in a die board. The rule includes an upper edge and a lower edge, and a main body extending between the lower and upper edges. A series of notches are generally uniformly formed and spaced about a lower portion of the rule such that the respective notches effectively extend through the lower edge of the rule and are open along the lower edge of the rule. The series or group of notches function to facilitate the curving of the rule and further function to bridge certain uncut sections of the die board that exist within one or more slits formed in the die board.

Abstract: An economical method of producing a press-forming die is disclosed wherein a master die and a master punch are relatively reciprocated with a full stroke and a shorter stroke to produce a press-formed panel and a half-pressed panel. After an elastic material is applied to one surface of the half-pressed panel, the press-formed panel is fitted over the master punch, and the half-pressed panel is forced against the press-formed panel with the elastic material facing away from the press-formed panel, whereby the half-pressed panel is shaped into a die panel complementary in contour to the shape of the press-formed panel. A back-up material such as high-strength cement is then applied to the rear surface of the die panel whereby a press-forming die is produced.

Abstract: An economical method of producing a press-forming die is disclosed wherein a master die and a master punch are relatively reciprocated to produce a press-formed panel. A working surface of the master die is cut down by a predetermined cutting depth, and the press-formed panel is fitted over the master punch. While a second blank sheet having a thickness equal to the cutting depth of the master die working surface is placed between the master die and the press-formed panel fitted over the master punch, the master die and punch are relatively reciprocated whereby the second blank sheet is press-formed into a die panel. A back-up material such as high-strength cement is then applied to the rear surface of the die panel whereby a press-forming die is produced. A method of producing a press-forming punch is also disclosed.

Abstract: A precision punch and die device for punching holes in a ceramic substrate and method of assembling the device. The device comprises a punch which moves relative to a substrate for punching a hole in the substrate and a die assembly including one or more precision die plates and support plates for guiding a punch and punching a substrate.

Abstract: A cover for a rotary die is centrifugally cast with multiple layers to substantially eliminate stress when the cover is cast in an arcuate shape for use in a die cutting system. A locking mechanism attached to ends of the cover is designed to be convenient to install on and remove from a cutting cylinder.

Abstract: A cutting edge is formed by build-up welding on a die of a die assembly made of a base material of an aluminum/copper-based zinc alloy. The cutting edge comprises an underlying layer and an overlying layer. The underlying layer is made of a copper alloy that can be welded to both a zinc alloy and a nickel alloy, and the overlying layer is made of a nickel alloy. The cutting edge is of high machinability, high durability, and high hardness.

Abstract: In a rolling die as a tool for thread-rolling screws, an electrode exhaustion-melted substance or its reactive substance of a discharge electrode (5) generated by discharge energy based on an in-liquid gap discharging is adhered to an deposited onto a rolling cutting-edge surface (100b). Thus, a hard film (110) of the electrode exhaustion-melted substance or its reactive substance is formed on the rolling cutting-edge surface (100b).

Abstract: A dieboard for diecutting machinery includes a face layer and a backing layer constructed of a resin-impregnated pulp paper sheet material, and a plurality of core layers constructed of a natural wood veneer located between the face and backing layers. The veneer layers adjacent the face and backing layers have a grain direction that is substantially parallel to a longitudinal axis of the dieboard. The layers are then shaped and laminated together to from the dieboard. The resulting dieboard is relatively free of surface defects.

Abstract: A method of producing a tool or die from a model that includes producing a rigid mold from the model, forming a die shell of the model from a sheet of material in close conforming relationship over the rigid mold, and applying a reinforcing substrate to the die shell on a side of the die shell opposite that of the rigid mold. The applying step is performed while the die shell is still in close conforming relationship with the rigid mold, thereby forming the tool or die from the reinforcing substrate and die shell.

Abstract: An economical method of producing a press-forming die is disclosed wherein a master die and a master punch are relatively reciprocated to produce a press-formed panel. A working surface of the master die is cut down by a predetermined cutting depth, and the press-formed panel is fitted over the master punch. While a second blank sheet having a thickness equal to the cutting depth of the master die working surface is placed between the master die and the press-formed panel fitted over the master punch, the master die and punch are relatively reciprocated whereby the second blank sheet is press-formed into a die panel. A back-up material such as high-strength cement is then applied to the rear surface of the die panel whereby a press-forming die is produced. A method of producing a press-forming punch is also disclosed.

Abstract: An economical method of producing a press-forming die is disclosed wherein a master die and a master punch are relatively reciprocated with a full stroke and a shorter stroke to produce a press-formed panel and a half-pressed panel. After an elastic material is applied to one surface of the half-pressed panel, the press-formed panel is fitted over the master punch, and the half-pressed panel is forced against the press-formed panel with the elastic material facing away from the press-formed panel, whereby the half-pressed panel is shaped into a die panel complementary in contour to the shape of the press-formed panel. A back-up material such as high-strength cement is then applied to the rear surface of the die panel whereby a press-forming die is produced.

Abstract: A tool retention apparatus for retaining a cutting tool in a tool holder which has a wedged shaped securing arrangement to hold the cutting tool against a pair of precision ground supports. The securing member provides both a vertical securing force and a radial location of the cutting tool to facilitate installation and removal of the cutting tool from a machine.

Abstract: An improved recoverable and reusable die used for cold forging utilizing a medium of penetration made of an alloy with a low melting point. The alloy is a mixture of the elements Bi, Pb, and Sn. The alloy is poured into the basic die structure, and is solidified at a normal temperature to be a medium of solidifying for the basic die structure. Since the alloy with a low melting point is molten at a low temperature, all the members in the basic die structure are recoverable for reusing. Thus the shapes of the die cavities of the workpieces to be forged can be repeatedly changed and the cost of production of cold forging dies is lowered.

Abstract: A tool having a coining projection is operative for forming a frangible portion in a lead of a microelectronic connection component by application of a compressive force. The coining projection is supported on a pedestal formed from a tool body. In an alternative embodiment, the pedestal is formed on a backing plate for use in circuits up construction. The pedestal is sized and shaped so as to be received within a gap formed in a support layer for the leads. By application of the compressive force, the coining projection will penetrate the lead within the region of the gap to form the frangible portion.

Abstract: A pair of rotary die cylinders having co-acting cutting blades formed by integral lands projecting generally radially outwardly from the main body of each cylinder and a method of making them by rough machining a tool steel workpiece with conventional cutting tools to form the general contour and path of the cutting blades and thereafter final machining and simultaneously heat treating the cutting blades with a laser to provide an accurately formed and hardened cutting blade. Preferably, the rough machining with conventional cutting tools and the final machining and heat treating by a laser are performed with the same machine tool, such as a computerized numerical control (CNC) machining center. Such a machining center permits rapid and accurate rough machining as well as accurate final laser machining of the cutting blades.

Abstract: In an extrusion tool—in particular a disk-shaped pressing die with at least one shaping opening for the extrusion of metal such as aluminum or an aluminum alloy—comprising a steel material—in particular a low-distortion hot-working steel—with a surface coating, the coating on the extrusion tool is made from coating material which is selected from the group containing carbides, nitrides, oxides and combinations of those substances, wherein the coating material is applied to the extrusion tool by a CVD-process.

Abstract: A method of making a pair of rotary die cylinders with lands having coacting cutting edges which cut blanks from a web of material passing through the nip of the rotating dies. In cross section each land has an outer face and a pair of spaced apart side faces which are parallel to each other and perpendicular to the chord of the outer face to provide a clean cut and facilitate release of the cut blank from the cutting blades as it emerges from the nip of the dies. The die cylinders are journalled for rotation by recesses with frusto conical locating surfaces in their opposed ends. Each die cylinder is made by machining the recesses in the opposed ends of a generally cylindrical workpiece of tool steel and then utilizing the recesses to locate and orient the workpiece relative to a cutting tool to produce a cylindrical surface on the workpiece concentric with the axis of the recesses and then to machine away portions of the periphery of the cylindrical surface to form the cutting blade lands thereon.