Patents Assigned to H. C. Starck, Inc.
  • Patent number: 10829849
    Abstract: The invention is directed at sputter targets including 50 atomic % or more molybdenum, a second metal element of niobium or vanadium, and a third metal element selected from the group consisting of titanium, chromium, niobium, vanadium, and tantalum, wherein the third metal element is different from the second metal element, and deposited films prepared by the sputter targets. In a preferred aspect of the invention, the sputter target includes a phase that is rich in molybdenum, a phase that is rich in the second metal element, and a phase that is rich in the third metal element.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: November 10, 2020
    Assignee: H.C. STARCK, INC.
    Inventors: Gary Alan Rozak, Mark E. Gaydos, Patrick Alan Hogan, Shuwei Sun
  • Patent number: 10807168
    Abstract: In various embodiments, metallic alloy powders are formed at least in part by spray drying to form agglomerate particles and/or plasma densification to form composite particles.
    Type: Grant
    Filed: December 8, 2017
    Date of Patent: October 20, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Michael T. Stawovy, Scott D. Ohm, Fahrron C. Fill
  • Patent number: 10739879
    Abstract: In various embodiments, bilayers are formed in electronic devices at least in part by anodization of metal-alloy base layers.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: August 11, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Helia Jalili, Francois Dary, Barbara Cox
  • Patent number: 10741309
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: August 11, 2020
    Assignee: H.C. STARCK INC.
    Inventors: David Smathers, Paul Aimone
  • Patent number: 10730089
    Abstract: In various embodiments, wire composed at least partially of arc-melted refractory metal material is utilized to fabricate three-dimensional parts by additive manufacturing.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: August 4, 2020
    Assignee: H.C. STARCK INC.
    Inventor: Michael Thomas Stawovy
  • Patent number: 10727032
    Abstract: A sputtering target that includes at least two consolidated blocks, each block including an alloy including molybdenum in an amount greater than about 30 percent by weight and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being free of any microstructure due to an added bonding agent (e.g., powder, foil or otherwise), and being essentially free of any visible joint line the target that is greater than about 200 ?m width (e.g., less than about 50 ?m width). A process for making the target includes hot isostatically pressing, below a temperature of 1080° C., consolidated perform blocks that may be surface prepared (e.g., roughened to a predetermined roughness value) prior to pressing.
    Type: Grant
    Filed: January 3, 2019
    Date of Patent: July 28, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Gary Alan Rozak, Mark E. Gaydos
  • Patent number: 10717142
    Abstract: In various embodiments, apparatuses for receiving and supporting one or more components during processing thereof at process temperatures greater than approximately 1000° C. feature refractory metal shelves separated by refractory metal support posts.
    Type: Grant
    Filed: January 10, 2019
    Date of Patent: July 21, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Maria Bozena Winnicka, Scott Jeffrey Volchko, Stan Wojciechowski, Abhishek Bhattacharyya
  • Patent number: 10679775
    Abstract: In various embodiments, superconducting wires feature assemblies of clad composite filaments and/or stabilized composite filaments embedded within a wire matrix. The wires may include one or more stabilizing elements for improved mechanical properties.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: June 9, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, Francois-Charles Dary, David B. Smathers
  • Patent number: 10668566
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: June 2, 2020
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
  • Patent number: 10643827
    Abstract: A sputtering target that includes at least two consolidated blocks, each block including an alloy including a first metal (e.g., a refractory metal such as molybdenum in an amount greater than about 30 percent by weight) and at least one additional alloying ingredient; and a joint between the at least two consolidated blocks, the joint being prepared free of any microstructure derived from a diffusion bond of an added loose powder. A process for making the target includes hot isostatically pressing (e.g., below a temperature of 1080° C.), consolidated preform blocks that, prior to pressing, have interposed between the consolidated powder metal blocks at least one continuous solid interface portion. The at least one continuous solid interface portion may include a cold spray body, which may be a mass of cold spray deposited powders on a surface a block, a sintered preform, a compacted powder body (e.g., a tile), or any combination thereof.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: May 5, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Gary Alan Rozak, Mark E. Gaydos, Christopher Michaluk
  • Patent number: 10604434
    Abstract: In various embodiments, refractory-metal glass melt electrodes are single-crystalline, at least within an outer layer thereof.
    Type: Grant
    Filed: October 1, 2015
    Date of Patent: March 31, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, WenDi Liu, Maria Bozena Winnicka, Francois-Charles Dary
  • Patent number: 10558284
    Abstract: In various embodiments, electronic devices such as thin-film transistors and/or touch-panel displays incorporate bilayer capping layers and/or barrier layers.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: February 11, 2020
    Assignee: H.C. STARCK INC.
    Inventors: Helia Jalili, Francois Dary, Barbara Cox
  • Patent number: 10546669
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Nb alloys or Nb—Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: January 28, 2020
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Paul Aimone
  • Patent number: 10510470
    Abstract: In various embodiments, superconducting wires incorporate diffusion barriers composed of Ta alloys that resist internal diffusion and provide superior mechanical strength to the wires.
    Type: Grant
    Filed: April 27, 2018
    Date of Patent: December 17, 2019
    Assignee: H.C. STARCK INC.
    Inventors: David Smathers, Paul Aimone
  • Patent number: 10507449
    Abstract: In various embodiments, a microreactor features a corrosion-resistant microchannel network encased within a thermally conductive matrix material that may define therewithin one or more hollow heat-exchange conduits.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: December 17, 2019
    Assignee: H.C. STARCK INC.
    Inventors: Paul R. Aimone, Marc Abouaf, Patrick Hogan
  • Patent number: 10472712
    Abstract: In various embodiments, eroded sputtering targets are partially refurbished by spray-depositing particles of target material to at least partially fill certain regions (e.g., regions of deepest erosion) without spray-deposition within other eroded regions (e.g., regions of less erosion). The partially refurbished sputtering targets may be sputtered after the partial refurbishment without substantive changes in sputtering properties (e.g., sputtering rate) and/or properties of the sputtered films.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: November 12, 2019
    Assignee: H.C. STARCK INC.
    Inventor: Steven A. Miller
  • Patent number: 10422025
    Abstract: A tantalum or tantalum alloy which contains pure or substantially pure tantalum and at least one metal element selected from the group consisting of Ru, Rh, Pd, Os, Ir, Pt, Mo, W and Re to form a tantalum alloy that is resistant to aqueous corrosion. The invention also relates to the process of preparing the tantalum alloy.
    Type: Grant
    Filed: March 22, 2018
    Date of Patent: September 24, 2019
    Assignee: H.C. Starck Inc.
    Inventors: Paul R. Aimone, Evan Hinshaw
  • Patent number: 10401994
    Abstract: In various embodiments, electronic devices such as thin-film transistors and/or touch-panel displays incorporate bilayer capping layers and/or barrier layers.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: September 3, 2019
    Assignee: H.C. STARCK INC.
    Inventors: Helia Jalili, Francois Dary, Barbara Cox
  • Patent number: 10400314
    Abstract: In various embodiments, a metal alloy resistant to aqueous corrosion consists essentially of or consists of niobium with additions of tungsten, molybdenum, and one or both of ruthenium and palladium.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: September 3, 2019
    Assignee: H.C. STARCK INC.
    Inventors: Paul Aimone, Mei Yang
  • Patent number: 10403483
    Abstract: The invention is directed at sputter targets including 50 atomic % or more molybdenum, a second metal element of titanium, and a third metal element of chromium or tantalum, and deposited films prepared by the sputter targets. In a preferred aspect of the invention, the sputter target includes a phase that is rich in molybdenum, a phase that is rich in titanium, and a phase that is rich in the third metal element.
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: September 3, 2019
    Assignee: H.C. STARCK INC.
    Inventors: Gary Alan Rozak, Mark E. Gaydos, Patrick Alan Hogan, Shuwei Sun