Abstract: A contact seal to prevent contamination from fouling a conveyor idler roll, the roll generally comprising a rotatable cylinder, at least one internal bearing assembly, and a fixed axle. A disc of thermoplastic polymer or similarly resilient material is adhesively attached preferentially to an outboard end cap of the idler roll to seal out contamination. A circular aperture through the disc allows the attached seal to rotate about the idler axle. At least one ring of felt or other porous material is adhesively attached to the disc circumferentially to the aperture to filter out contamination when the ring is in frictional contact with the roll end cap. The seal is preferentially divided along the longitudinal axis of the disc to form two interlocking semicircular half-pieces that are snapped together circumferentially about the idler axle so that no disassembly or modification of the idler is required to adhesively attach the seal.

Abstract: A method for producing Transformation Induced Plasticity (TRIP) steels comprises adding a degassing step to remove hydrogen and nitrogen prior to casting, resulting in a more fluid steel that exhibits improved castability.

Abstract: A very low carbon steel alloy is provided for use in manufacturing tubular members such as oil country tubular goods. The tubular members may be radially expanded from at least twenty percent to forty percent. Sections or joints of casing formed from the steel alloy may be installed within a wellbore and radially expanded during completion of the wellbore.

Abstract: The present invention involves cost effective, efficient systems and methods for sizing pipe. In an embodiment of the present invention, a pipe sizing system includes a die having an opening operable to size the pipe, a hydraulic cylinder having at least one rod attached thereto, the hydraulic cylinder and the at least one rod cooperating with each other to push the pipe through the die, and a receiver to guide the pipe as the pipe exits from the die.

Abstract: A method is disclosed for scraping a roll surface rotating in a molten metal coating process comprising traversing a support assembly to one side, lifting the arms attached to said the assembly to a fully retracted position to disengage scraper blades from contact with a roll surface; initiating a scrape cycle by means of a trigger signal; lowering the arms and scraper blades in the mid-point of the sink roll; increasing the pressure reference from lifting pressure to approximately zero; energizing one or more directional valves; increasing the pressure value gradually to a preselected pressure; extending the cylinder in a controlled manner to engage the scraper head gently on to the sink roll; moving the engaged scraping head at controlled, predetermined speed from the sink roll mid point to the fully traversed out position; stopping the traversing means upon reaching the fully traversed out portion; and lifting the scraper head from the roll surface by removing pressure from the cylinder; then repeating the

Abstract: The present invention involves a system and method for producing bimetallic pipe. In one embodiment of the present invention, the method includes inserting an inner shell into an outer shell and reducing the outer shell to securely engage the inner shell by drawing the outer shell and inner shell through a die without the use of a mandrel placed in the inner shell. In another embodiment of the present invention, the method includes inserting an inner shell into an outer shell and reducing the outer shell to securely engage the inner shell by sizing the outer shell using at least one roller stand.

Abstract: A very low carbon steel alloy is provided for use in manufacturing tubular members such as oil country tubular goods. The tubular members may be radially expanded from at least twenty percent to forty percent. Sections or joints of casing formed from the steel alloy may be installed within a wellbore and radially expanded during completion of the wellbore.

Abstract: An apparatus for scraping the surface of a sink roll in a molten metal coating process comprises a support member having a pair of linearly movable arms supported thereon. The support member depends from a bridge structure spanning a continuous metal coating line, and a pair or arms, the arms being disposed on opposite sides of said support member. Each arm has a scraper assembly portion attached thereto. Each scraper assembly portion has two blades affixed thereto, a forward scraper blade and a rear scraper blade, with a connecting portion connecting the two blades. The connecting portion also has a first pivot point for attaching the connecting portion to the arm associated with the scraper assembly portion, the first pivot point being disposed between said forward and rear scraper blades for following the radial contours of the roll surface. A second pivot point permits the blades to follow the crown of the roll.

Abstract: An apparatus for scraping the surface of a sink roll in a molten metal coating process comprises a support member having a pair of linearly movable arms supported thereon. The support member depends from a bridge structure spanning a continuous metal coating line, and a pair or arms, the arms being disposed on opposite sides of said support member. Each arm has a scraper assembly portion attached thereto. Each scraper assembly portion has two blades affixed thereto, a forward scraper blade and a rear scraper blade, with a connecting portion connecting the two blades. The connecting portion also has a first pivot point for attaching the connecting portion to the arm associated with the scraper assembly portion, the first pivot point being disposed between said forward and rear scraper blades for following the radial contours of the roll surface. A second pivot point permits the blades to follow the crown of the roll.

Abstract: Dual phase steel sheet is made using a time/temperature cycle including a soak at about AC1+45° F. to AC1+135° F. and a hold at 850-940F, where the steel has the composition in weight percent, carbon: 0.02-0.20; aluminum: 0.010-0.150; titanium: 0.01 max; silicon: 0.5 max; phosphorous: 0.060 max; sulfur: 0.030 max; manganese: 0.8-2.40; chromium: 0.03-1.50; molybdenum: 0.03-1.50; with the provisos that the amounts of manganese, chromium and molybdenum have the relationship: (Mn+6Cr+10 Mo)=at least 3.5%. The sheet is preferably in the form of a strip suitable for coating in a continuous galvanizing or galvannealing line, and the product is predominantly ferrite and martensite. The strip may be galvanized or galvannealed at a temperature within thirty degrees F. of the temperature of the bath.

Abstract: Steel cabinet parts and other steel objects are electrocoated in a cationic resin-containing bath. The steel objects are chromium-coated, free of phosphate and preferably free of chromium oxide. The products are not significantly subject to filiform corrosion, and the process is economically beneficial because throwpower is more easily controlled than in previous processes.

Abstract: A method for eliminating the vibrational chatter in a rolling mill stand, whereby existing roll chocks are machined to allow commercially available thrusting means, including hydraulic cylinders and the accompanying fittings and tubing, to be installed directly into the chocks so that when activated the thrusting means thrust horizontally outward to take up any gapping or play occurring between the chock face and the mill housing during normal mill operations, thus effectively eliminating chatter.

Abstract: The present invention discloses a method and apparatus for controlling the load on the blade of a steel-cutting saw A programmable logic controller senses the spindle motor load current and compares it with the desired optimum operating current. Variations in hardness of the steel member cause the spindle motor current to fluctuate. The advancement of the blade by an electric servomotor is controlled by the PLC. The PLC reduces the rate of advancement of the blade in response to increasing spindle current, thereby reducing the load on the blade. The blade speed is maintained constant by a variable frequency motor powering the spindle motor. The operator selects the blade speed from 3 to 85 RPM, which is maintained by the variable frequency drive. The feed rate is the variable that is controlled by the PLC, by which the load current of the spindle motor is maintained relatively constant.

Abstract: Dual phase steel sheet is made using a time/temperature cycle including a soak at about 1340-1425F and a hold at 850-920F, where the steel has the composition in weight percent, carbon: 0.02-0.20; aluminum: 0.010-0.150; titanium: 0.01 max; silicon: 0.5 max; phosphorous: 0.060 max; sulfur: 0.030 max; manganese: 1.5-2.40; chromium: 0.03-1.50; molybdenum: 0.03-1.50; with the provisos that the amounts of manganese, chromium and molybdenum have the relationship: Mn+6Cr+10Mo)=at least 3.5%. The sheet is preferably in the form of a strip treated in a continuous galvanizing or galvannealing line, and the product is predominantly ferrite and martensite.

Abstract: Dual phase steel sheet is made using a time/temperature cycle including a soak at about AC1+45° F. to AC1+135° F. and a hold at 850-940F, where the steel has the composition in weight percent, carbon: 0.02-0.20; aluminum: 0.010-0.150; titanium: 0.01 max; silicon: 0.5 max; phosphorous: 0.060 max; sulfur: 0.030 max; manganese: 0.8-2.40; chromium: 0.03-1.50; molybdenum: 0.03-1.50; with the provisos that the amounts of manganese, chromium and molybdenum have the relationship: (Mn+6Cr+10 Mo)=at least 3.5%. The sheet is preferably in the form of a strip suitable for coating in a continuous galvanizing or galvannealing line, and the product is predominantly ferrite and martensite. The strip may be galvanized or galvannealed at a temperature within thirty degrees F. of the temperature of the bath.

Abstract: Dual phase steel sheet is made using a time/temperature cycle including a soak at about 1340-1425 F and a hold at 850-920 F, where the steel has the composition in weight percent, carbon: 0.02-0.20; aluminum: 0.010-0.150; titanium: 0.01 max; silicon: 0.5 max; phosphorous: 0.060 max; sulfur: 0.030 max; manganese: 1.5-2.40; chromium: 0.03-1.50; molybdenum:0.03-1.50; with the provisos that the amounts of manganese, chromium and molybdenum have the relationship: (Mn+6Cr+10 Mo)=at least 3.5%. The sheet is preferably in the form of a strip treated in a continuous galvanizing or galvannealing line, and the product is predominantly ferrite and martensite.

Abstract: A method is provided for producing medium carbon steel sheet and strip with enhanced uniform elongation for deep drawing applications. In one embodiment, a steel slab containing carbon 0.30/0.70%, manganese 0.75/2.0%, silicon up to 1.0% max., total aluminum 0.020/0.10%, the balance iron and incidental impurities is hot rolled to strip at a finishing temperature within the range of 839° C. (1542° F.) to 773° C. (1424° F.) and spheroidize annealed at a temperature below the A1 temperature. In a second embodiment, a steel slab containing 0.40 minimum/0.70% maximum carbon, 0.50/1.50% manganese, up to 1.0% silicon, 0.020/0.10% total aluminum, the balance iron and incidental impurities is hot rolled, cold rolled and spheroidize annealed, with various combinations of manganese and silicon within the above ranges providing lower yield strength at levels of 60 ksi, 70 ksi, and 80 ksi with minimum 14% uniform elongation.

Abstract: Stainless steel coatings are formed on metallic substrates by employing the metallic substrates as a cathode in an aqueous electrolyte containing chromium, nickel and iron in specified concentrations or ratios. A coumarin leveling agent is preferably used. A product is obtained having a coating comprising, in weight ratios, weight ratios chromium 6-15:nickel 3-5:iron 32-39; the product has the appearance and many of the properties of monolithic stainless steel.

Abstract: Steel cabinet parts and other steel objects are electrocoated in a cationic resin-containing bath. The steel objects are chromium-coated, free of phosphate and preferably free of chromium oxide. The products are not significantly subject to filiform corrosion, and the process is economically beneficial because throwpower is more easily controlled than in previous processes.