Abstract: A high strength mortar has been developed for use with silica brick, in the construction of coke-oven heating walls. When fired to conventional coke oven temperatures of about 1100.degree. C., the mortar develops a tensile strength within the mortar itself, and a tensile bond to the silica brick, which exceeds the tensile strength of the silica brick. The mortar is composed of three primary solid constituents: 25 to 88 percent SiO.sub.2, 6 to 65 percent Al.sub.2 O.sub.3 and 4 to 12 percent P.sub.2 O.sub.5. To achieve such high tensile strength, the other solid constituents must be maintained at a minimum, desirably less than four percent and preferably less than two percent.

Abstract: Method of controlling heat input into a coke oven to obtain a desired temperature of the coke mass of the oven at the time of pushing comprising (1) determine the moisture content and heat of carbonization of a sample of coal scheduled for transfer into the oven; (2) determine a coal mass, a target coking time, and an efficiency for said oven; (3) calculate the heat requirement and temperature of the coke mass during the coking operation of the coke oven based upon the coal moisture, the heat of carbonization, the coal mass, the target coking time, and the efficiency; (4) determine the temperature of the coke mass during the coking operation; (5) compare the temperature determined from step (4) with the calculated temperature based upon the calculation of step (3); (6) analyze any deviations noted in step (5) to obtain a more accurate heat requirement for said oven, and (7) vary the heat input into said oven in accordance with the more accurate heat requirement.

Abstract: A process for producing a low-sulfur content hot reducing gas stream comprising (a) contacting a sulfur bearing hot reducing gas stream with a desulfurizing agent comprising a desulfurizing fixed bed of solid particles comprising calcium oxide to thereby produce a low-sulfur content hot reducing gas stream and a calcium sulfide composition, then (b) contacting said calcium sulfide composition with an oxidizing gas composed of CO.sub.2, H.sub.2 O and O.sub.

Abstract: A process for casting ingot molds wherein a smooth, rigidized insulative board is used to form the as cast bottom surface of the ingot mold to produce a smooth flat surface which does not require machining and to permit slow cooling and solidification so that a uniform macrostructure and microstructure is effected.

Abstract: Improvements are provided in a continuous caster mold for preventing undesired variation in the angular alignment of the narrow mold walls during casting. In one aspect, an improvement is provided in a mechanism for adjusting the spacing and angular alignment of the mold wall so as to enhance the rigidity thereof. An elongated rigidly mounted housing is provided with a slidable member extending through an opening in the housing and connected to the mold wall. A mechanism is provided for adjusting the spacing of the walls by movement of the slidable member back and forth in the housing. A mechanism is provided extending longitudinally through the housing and slidable member for adjusting the angular alignment of the mold wall by tilting the wall about the axis of a first pivotal connection by movement of a second pivotal connection of the wall and said slidable member.

Abstract: A process is provided for sintering iron-bearing particulate materials in which the final sinter contains 3/5.5% MgO, yet has substantially the same strength as a low MgO limestone sinter. At least 20% of the MgO in the final sinter product must come from free MgO-bearing material other than dolomite having a particle size smaller than 3/8 inch, but not more than 20% of it can have a particle size smaller than 1/64 inch. Also, not more than 25% of the MgO in the final product may come from dolomite. The invention includes the relatively higher strength MgO-containing sinter produced.

Abstract: An improved oil well pumping unit has an arc latch which is remotely actuable so that a workman is not required to climb onto, or be in the immediate vicinity of the arc, in order to move the arc to an inoperative position spaced from the centerline of the well.

Abstract: An improvement is provided in continuous caster molds for quick disconnect of a mold wall from its spacing adjustment mechanism. A plate attached to the adjustment mechanism is aligned generally parallel to the mold wall. A pair of connections are provided adjacent upper and lower ends of the mold walls for connecting the wall to the plate. The lower connection is adapted to make the wall and plate readily separable at the lower connection. The improvement is provided in an upper connection which includes a pair of flange portions of the wall and plate having at least one pair of mateably aligned holes therein. A pin is adapted to fit in the holes of the flange portions and is threadedly engaged in the hole in one of said flange portions. Upon removal of the pin, the wall and adjustment mechanism are made readily separable and one can be lifted free of the other.

Abstract: Systems and methods are provided for separating a first pressurized gaseous aqueous ammonia stream into a second gaseous ammonia stream having a higher ammonia concentration than the first stream and a third gaseous aqueous ammonia stream of reduced pressure and lower ammonia concentration than the first stream.

Abstract: Terpolymers comprising propylene and small amounts of ethylene and butene-1 are made in a two-stage process wherein a relatively high melting random terpolymer is made in a first stage and a relatively low-melting random terpolymer incorporating a higher concentration of ethylene, is made in a second stage so that it is dispersed in the product of the first stage. The two process stages may be operated in a single batch reactor or two continuous reactors in series.

Abstract: A system for recovering the waste heat normally exhausted in the atmosphere by blast furnace stoves or other variable temperature process heaters. The system comprises a heat exchange apparatus located in the exhaust stack, heat transfer means for carrying the waste heat absorbed from the exhaust gases to a location remote therefrom, and a second heat exchange apparatus for releasing the transferred waste heat for beneficial use at the remote location. This invention also includes a reservoir for storing the heat transfer fluid used in the system and also the reservoir acts as a heat sink to moderate the temperature variation of the heat transfer fluid. The system also includes means for controlling temperature of the first heat exchanger and means for controlling the temperature of the variable temperature process heater. The preferred heat transfer fluid is maintained as a liquid during its use in the system.

Abstract: Novel aromatic alkylation catalysts are manufactured by an extended hydrothermal treatment of the precipitation product of a magnesium salt with sodium silicate in the presence of tetrapropylammonium bormide or related compound.

Abstract: A load signal representing the load between a mold and an oscillating mechanism is separated into its static offset and dynamic components. The static offset signal is compared with a free-running static offset to obtain a substantially DC signal representing the DC component of mold friction. A DC voltage is generated corresponding to the RMS value of the dynamic load signal component, and a reference voltage corresponding to the RMS value of the dynamic signal component of a free-running load signal is subtracted in order to obtain a substantially DC signal representing the dynamic component of mold friction.

Abstract: A dimensionally compact centrifugal separator having no moving parts is described that is effective for separating entrained solids and gases from a liquid in order to cleanse the liquid. The internal configuration of the apparatus is such as to effectively clean the liquid while preserving the pressure energy available in the discharged media.

Abstract: High-strength, deep-drawable, steel sheet exhibiting dual-phase properties is produced by (i) initially annealing the sheet to achieve crystallographic textures yielding high deep drawability, (ii) heating the sheet to a temperature above the A.sub.1 for a time sufficient to produce from 2 to 10% austenite, and thereafter (iii) rapidly cooling to transform at least a portion of the austenite to martensite or bainite. To achieve such transformation of austenite, the composition of the steel must be selected to provide a requisite degree of hardenability.

Abstract: Toxic chemicals such as polychlorinated biphenyls and other organic wastes are destroyed by injecting them, together with oxygen, into a metal or slag bath such as is utilized in a steelmaking facility. The metal bath may be melted initially by induction or an electric arc; the desired temperature greater than 2500.degree. F. may be maintained thereafter by the reaction of the oxygen and the organic waste. Various by-products may be obtained from the gas.

Abstract: A construction for the refractory lining member of a coke oven door is provided. The coke oven door lining includes a generally "U"-shaped frame with a castable refractory element formed therein. The frame is provided with a base portion and first and second legs which extend from the base. A series of diagonal cross-members are provided to be affixed at one end to the ends of the legs and at the other end to the central region of the base portion. The refractory member is formed from a castable refractory material and is designed to extend beyond the ends of the legs of the frame. In an alternative embodiment of the invention, the refractory member consists of a two-layer system to provide greater insulation.

Abstract: A high strength mortar has been developed for use with silica brick, in the construction of coke-oven heating walls. When fired to conventional coke oven temperatures of about 1100.degree. C., the mortar develops a tensile strength within the mortar itself, and a tensile bond to the silica brick, which exceeds the tensile strength of the silica brick. The mortar is composed of three primary solid constituents: 25 to 88 percent SiO.sub.2, 6 to 65 percent Al.sub.2 O.sub.3 and 4 to 12 percent P.sub.2 O.sub.5. To achieve such high tensile strength, the other solid constituents must be maintained at a minimum, desirably less than four percent and preferably less than two percent. Use of the high strength mortar permits construction of coke oven walls which can withstand significantly increased coking pressures--resulting in two significant benefits; (i) productivity increases of the order of 10 to 15 percent and (ii) doubling the service life of a coke oven wall.

Abstract: In a continuous casting apparatus, the level of liquid in the mold is monitored and compared to a desired reference level. A microcomputer examines the resulting error signal and determines the amount of movement of the valve which would be appropriate to correct the detected error. A control pulse is then generated having a duration corresponding to the desired movement distance, and the valve is adjusted accordingly.

Abstract: A water purification process is described for the removal of ammonia and optionally one or more acid gases from wastewaters such as coke-plant or coal conversion wastewaters. The process involves adding alkali to these wastewaters in amounts sufficient to react with fixed ammonia salts present in the wastewater and to enable substantial amounts of the ammonia to be evolved upon distillation, and subjecting the thus treated wastewater to distillation to remove substantial amounts of the ammonia and acid gases present from the wastewater. This process is achieved by two separate and successive distillations. In this process, the vapor streams being withdrawn from the first and/or second distillations are subjected to an impurity removal process to thereby produce a vapor stream substantially reduced in impurities, and useful as a stripping vapor in this process, and then reusing this vapor stream as a stripping vapor in the process.