Abstract: A plurality of separate, elongated, metallic members, such as wires, are formed simultaneously, e.g., through the application of hydrostatic extrusion techniques, by passing a single metallic workpiece through a die with a plurality of apertures. The apertures extend longitudinally through the die from an entry wall of the die, and are so arrayed, and the die entry wall includes surfaces which are so configured, as to cooperate to create cross-shear stresses in the material of the workpiece in the vicinity of the apertures. These cross-shear stresses separate, or assist in separating, the workpiece into a plurality of elongated members, so that the forming process may take place at reduced operating pressures.

Abstract: A method for automatically controlling the operation of a rod-working apparatus of the type including a rod-feeding unit which feeds towards a cyclically operating work tool a certain length of rod per work cycle of the tool. There are selected a minimum and a maximum distance through which a rod to be fed towards the work tool is to be permitted to advance per work cycle of the tool. A rod is fed towards and into the range of operation of the tool. The actual distance advanced by the rod during a work cycle of the tool is determined. It is also determined whether the actual distance of advancement falls within the range defined between the preselected minimum and maximum distances. When the actual distance falls outside such range, operation of the rod-feeding unit is terminated.

Abstract: Multiple elongated products are formed simultaneously from a single workpiece, coated with a lubricant or other fluent material, by forcing the workpiece against and through a die having multiple apertures. The apertures are so arrayed as to permit a relatively free flow of the coating material to each of the die apertures, including one or more generally central apertures. Preferred aperture configurations include straight line arrays and shallow curves, such as shallow "S"-shaped curves. The workpiece may advantageously correspond in general shape to that of the configuration of apertures in the die through which it is to be forced.

Abstract: An unloader for a conventional press of the type having a reciprocable ram, the unloader including a drive rack positively reciprocated by the ram to drive the unloader in synchronization with press movement, a stationary support frame extending into the die area, and a tray movably mounted on the support frame. A pinion gear is driven by the drive rack to drive the tray between an extended position underneath the ram of the press and a withdrawn position out of the press die area. The pinion gear is mounted in a rocking yoke to maintain pitch line contact between the drive rack and the pinion gear. The support frame includes opposed tray guides each guide including upper and lower spaced apart rails and the tray is mounted to the frame by front and rear sets of rollers, three rollers in each set, with the rollers positioned between the rails.

Abstract: A tape, which includes a number of parallel-extending, elongated wires of substantially circular cross-section, is formed by subjecting an elongated workpiece to two stages of deformation. In a first stage, the workpiece acquires an intermediate structure, in the form of a tape composed of a number of parallel-extending elongated elements, each having a cross-section which preferably includes a pair of diametrically opposed, substantially circular, arcuate portions. The cross-section of each elongated element also includes a non-circular, junction region converging toward the adjacent lateral edge of each adjacent elongated element. Each pair of adjacent elongated elements in the intermediate structure is joined together along the adjacent lateral edges, by two such junction regions, one included in each of the elongated elements of the pair. The contacting junction regions preferably meet one another along flat surfaces at approximately ninety degree angles.

Abstract: A hydraulically actuated ejector mechanism is mounted on a press bed and includes a pair of opposed cams connected to the press slide for vertical displacement therewith. The cams actuate corresponding followers in the form of hydraulic pistons which operate together to hydraulically displace an ejector member during upward movement of the slide following a metalworking operation. The cam contours enable timing the ejector pin displacement with the press slide stroke so as to achieve optimum acceleration and deceleration of the stroke of the ejector pin.

Abstract: A device for inserting a hot, heavy blank into a drop hammer die comprises a car mounted on rails for movement toward and away from the die and supporting a unit thereon adapted to be positioned in at least partially overlying relation to the die. The unit includes a pair of elongated rotatable shafts positioned in spaced parallel relation to one another with each shaft supporting a plurality of elongated rollers extending from that shaft partially across the space between the shafts. Positioning means are provided for selectively rotating the elongated shafts to vary the planar relationships of the rollers relative to one another, and further positioning means are provided for varying the orientation of the plane defined by the shafts between horizontal and inclined positions.

Abstract: A device for achieving a continuous forming of a metal rod or bar as it emerges from an extruder to impart desired repeating design characteristics therealong. The device includes a pair of co-acting motor driven forming rollers with complementary design portions formed in their engaging peripheral surfaces to engage the rod therebetween and to impart the forming roller design thereto. The forming rollers and variable speed drive motor are mounted on a carriage trolley movable on a track toward and away from the extruder in alignment with the extrusion emerging therefrom. The piston rod of a pneumatic piston and cylinder assembly is fixed to the carriage to impart a predetermined degree of pressure thereto in alignment with and in the same direction as the pressure forces of the metal rod extrusion. The drive motor is operated at a predetermined R.P.M. to create a condition whereby the driven forming rollers engagement with the extrusion substantially counterbalances the combined P.S.I.

Abstract: Large, heavy-duty, high-pressure resistant cup-shaped ferrous metal industrial products possessing substantially thick-walled cylindrical barrels are forged in such manner as to obtain greatly improved quality, dimensionally, metallurgically and otherwise, by the use in sequence of a combination of metal-forging elements which includes a cylindrical female die member; an annular metal-working and metal-displacing ring having an external diameter which is only slightly less than the bore of the cylindrical female forging die member and an internal diameter which is only slightly greater than the external diameter of a metal-working and; a metal-working and metal-displacing disc which interfits with the annular metal working and metal-displacing ring; a first round forging press follower of a diameter which is adequate to entirely cover the metal-working and metal-displacing disc and a substantial portion of the annular metal-working and metal-displacing ring; and a second round forging press follower of a diam

Abstract: An apparatus is disclosed for applying a pulling force to an automobile body or the like, the apparatus including a generally upright column member adapted to be secured via a chain or similar flexible element to a portion of a vehicle body, the lower end of the column being supported by a support base structure including a pair of upstanding members spaced apart a distance approximately equal to the width of the lower end of the column and adapted to have the lower end of the column received therebetween, the upstanding members and the lower end of the column being formed with pairs of vertically spaced aligned bores adapted to receive a pair of pins for either lockingly securing the column in a generally upright and vertical position or permitting pivotal movement of the column relative to the base structure, whereby the apparatus may be used as a relatively rigid anchor structure in one mode of operation thereof, and in an alternative mode of operation thereof, may be used in conjunction with a force-apply

Abstract: An improved apparatus for metal extrusion comprises a main container for receiving a billet as a material to be extruded, a press stem with a splitting disc in the front thereof for pushing the billet, a die assembly retaining a die for extruding the product, and a holding means such as a sub-container located between the main container and the die-assembly for retaining extrusion remnant or butt. An improved extrusion method is also disclosed comprising feeding the billet to the rear end of the main container by means of a billet loading means, inserting the billet into the container by means of the stem provided with a detachable disc or undetachable one in the front thereof, extruding the billet through the die by moving the stem toward the die while longitudinally splitting apart billet "shell" or crust produced during the extrusion into a plurality of strips or pieces, and retracting the stem to the original position. Each of the metal extrusion steps are repeated sequentially in the preset order.

Abstract: An apparatus for reforming and straightening damaged bodies and frames of vehicles whereby corrective forces are applied to the vehicle through one or more elongated force transmission elements. A force is imposed on the elongated elements respectively by means of a uniquely mounted hydraulic ram which is freely pivotable sideways and limitedly pivotable in a backward direction. Each of the hydraulic rams are attached to a frame situated beneath the vehicle to be straightened whereby the frame further supports a measuring bridge coupled to the vehicle so that the progress of a straightening operation can be readily determined. The measuring bridge includes vertical indicators which are coupled at datum points on the vehicle so that an operator can readily gauge the deformity of the vehicle longitudinally, laterally and vertically with respect to its center line.

Abstract: An extrusion press for indirect extrusion has a sealing plate at one end of the bore of the billet container. This sealing plate extends a certain distance into the bore where it provides a seal against the wall of the bore. The plate also has a recess for accommodating a dummy block during extrusion, and a piston is provided behind the sealing plate to push the dummy block and butt end out of the recess at the end of extrusion.

Abstract: Anisotropic permanent magnets of Mn-Al-C polycrystalline alloy are produced by warm extrusion at a temperature of 530.degree. to 830.degree. C utilizing converging or tapered dies with lubricant interposed between the polycrystalline body and the converging die. With dies of rather small semiangles, alloys with improved magnetic properties with regard to (BH)max, and especially Br are obtained.

Abstract: A stationary main cylinder, spaced behind a billet-receiving container located behind an extrusion die, contains a ram projecting from the front end of the cylinder. Piercer cylinders are mounted on the opposite sides of the main cylinder and have open front ends from which piston rods extend forward and carry coupling cylinders. A piercer crosshead in front of the ram is rigidly connected to the coupling cylinders behind an extrusion crosshead connected to the ram by means extending past the piercer crosshead. Plungers disposed in the coupling cylinders are rigidly connected with the extrusion crosshead, from which a hollow stem extends forward. A mandrel holder carried by the piercer crosshead extends forward through an opening in the extrusion crosshead for supporting a mandrel in the stem. Means are provided for supplying hydraulic fluid to the cylinders in a predetermined sequence to move the crossheads in unison and also relative to each other during piercing and extruding of a billet.

Abstract: A method for the repair of damaged vehicle body structure by mounting the vehicle upon frame apparatus of the type adapted for applying forces to selected portions of the damaged vehicle body to restore the vehicle body and/or frame to its original configuration and for concurrently making measurements relative to selected datum points. A plurality of parallel, generally horizontal spaced rigid supporting beams are secured to the underside of the vehicle body, transverse to the longitudinal axis of the vehicle. The vehicle is raised with the transverse beams secured thereto a sufficient distance to permit the insertion underneath said transverse beams of a rigid substantially rectangular frame whose width is less than the length of the transverse beams and whose length exceeds that of the vehicle body.

Abstract: An improved apparatus for repairing indentions in a rigid skin, the apparatus comprising a frame supportingly holding a transparent base plate that is positioned to rest on a portion of the skin in close proximity to the indention. A chuck assembly is slidingly supported by the frame to grippingly hold and movably position a dent engaging member that contacts the dented portion of the skin. A retraction assembly moves the chuck assembly in a direction to pull the dented portion towards the base plate.

Abstract: In the extrusion of a material, which can be a metal feedstock, through a die means by maintaining frictional engagement of the material with passageway defining surfaces of a member which is moved towards the die means such that frictional drag of the passageway defining surfaces urges the material through the die means, the improvement of providing a change in cross-sectional area and/or shape of the passageway along its length in the direction of movement of the material for extruding to a product having a cross-sectional dimension larger than any cross-sectional dimension of the feed by changing the passageway such that at least one cross-sectional dimension of the passageway at the die end thereof is greater than the corresponding dimension at the inlet end thereof, or, for facilitating multiple extrusion at positions spaced apart in the lengthwise direction of the passageway at the extrusion die end thereof, by changing the passageway such that the cross-sectional area of the passageway diminishes in pr

Abstract: A pulling tool which comprises a pulling bar which, in a simple form, comprises an L-shaped length of tool steel rod and a pulling hook which comprises a length of tool steel rod having a hook formed in one end thereof for hooking the pulling hook with one leg of the pulling bar. The opposite end of the pulling hook can be adapted to have coupling means affixed to it for pulling on the pulling hook.To use the pulling tool, two holes are drilled in the body of the vehicle in the damaged area, and in spaced apart relationship. One leg of the L-shaped pulling bar is inserted through one of the holes, and the pulling bar is manipulated so that the leg extended through the hole extends substantially parallel with the surface contour of the body of the vehicle, and so as to project towards the second hole drilled in the body. The hook on the pulling hook then is extended through the other hole formed in the body of the vehicle and hooked with the leg of the pulling bar.

Abstract: There are disclosed herein a method and an apparatus for manufacturing tubes or tubular bodies by means of hydrostatic extrusion, which tubes or tubular bodies have axially running holes therethrough having cross-sections of irregular shapes. The method and apparatus utilize a mandrel of novel construction which comprises a conical tip portion having a smooth peripheral surface, a cut or grooved intermediate portion with a sloped groove starting at a peripheral edge and a body portion formed with a flange and adapted to move longitudinally of a pressure chamber, as necessary. The conical tip portion is specifically intended to seal against the conical end of a metallic billet. Unless there is such a provision, there would be leakage of a fluid through the grooved portion because of direct contact of the grooved edge with the inner end surface of the billet.