Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack disposed over a first portion of a substrate and a fin channel material disposed over a second portion of the substrate, patterning the nanosheet stack disposed over the first portion of the substrate to form two or more nanosheet channels for at least one nanosheet field-effect transistor, patterning the fin channel material disposed over the second portion of the substrate to form one or more fins for at least one fin field-effect transistor, forming a first dielectric layer surrounding the nanosheet channels and the one or more fins, patterning a mask layer over the one or more fins, removing the first dielectric layer surrounding the nanosheet channels, removing the mask layer, forming a second dielectric layer surrounding the nanosheet channels and over the first dielectric layer surrounding the one or more fins, and forming a gate conductive layer over the second dielectric layer.

Abstract: The present invention provides a method and a structure of increasing source and drain contact edge width in a two-dimensional material field effect transistor. The method includes patterning a two-dimensional material over an insulating substrate; depositing a gate dielectric over the two-dimensional material; depositing a top gate over the gate dielectric, wherein the top gate has a hard mask thereon; forming a sidewall spacer around the top gate; depositing an interlayer dielectric oxide over the sidewall spacer and the hard mask; removing the interlayer dielectric oxide adjacent to the sidewall spacer to form an open contact trench; depositing a copolymer coating in the contact trench region; annealing the copolymer to induce a directed self-assembly; performing a two-dimensional material etch over the two-dimensional material; removing the unetched copolymer without etching the gate dielectric; and etching the exposed gate in the source and the drain region to form a metal contact layer.

Abstract: A method of fabricating a vertically stacked nanosheet semiconductor device includes epitaxially growing at least three layers each of alternating silicon and silicon germanium layers on a substrate and patterning a gate structure. The method includes performing at least three reactive ion etch processes forming recesses. The method includes forming source or drain regions in a channel formed by a shallow trench isolation layer formed in the recesses. The method includes growing a first epitaxial layer on the source or drain regions, forming at least three pFET structures. The method includes etching away a portion of each of the pFET structures and depositing a dielectric layer on each. The method includes growing a second epitaxial layer, forming at least three nFET structures. Each layer of the pFET structure and nFET structure are stacked vertically and each layer of the pFET structure and nFET structures have independent source or drain contacts.

Abstract: A method for manufacturing a semiconductor device includes forming a plurality of silicon germanium and silicon layers on a semiconductor substrate in a stacked configuration comprising a repeating arrangement of a silicon layer stacked on a silicon germanium layer. The stacked configuration is patterned into a plurality of patterned stacks spaced apart from each other. The patterning forms a plurality of recessed portions in the substrate. In the method, the silicon germanium layers are etched to remove portions of the silicon germanium layers from exposed lateral sides of the silicon germanium layers, and inner spacer layers are formed in place of the removed portions. A plurality of lower epitaxial layers are grown in the recessed portions. A plurality of epitaxial source/drain regions are grown from the lower epitaxial layers and from exposed lateral sides of the silicon layers.

Abstract: Techniques for VFET gate length control are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a substrate; forming first polymer spacers alongside opposite sidewalls of the fins; forming second polymer spacers offset from the fins by the first polymer spacers; removing the first polymer spacers selective to the second polymer spacers; reflowing the second polymer spacers to close a gap to the fins; forming a cladding layer above the second polymer spacers; removing the second polymer spacers; forming gates along opposite sidewalls of the fins exposed in between the bottom spacers and the cladding layer, wherein the gates have a gate length Lg set by removal of the second polymer spacers; forming top spacers above the cladding layer; and forming top source and drains above the top spacers. A VFET device is also provided.

Abstract: A method of forming a semiconductor structure includes forming at least one fin disposed over a substrate, wherein sidewalls of the at least one fin includes a first portion proximate a top surface of the substrate having a tapered profile and a second portion disposed above the first portion. The method also includes forming a bottom source/drain region surrounding at least part of the first portion of the sidewalls of the at least one fin having the tapered profile and forming a bottom spacer disposed over a top surface of the bottom source/drain region surrounding at least part of the second portion of the sidewalls of the at least one fin. The at least one fin provides a channel for a vertical field-effect transistor.

Abstract: A method for manufacturing a semiconductor device includes forming a plurality of silicon germanium and silicon layers on a semiconductor substrate in a stacked configuration comprising a repeating arrangement of a silicon layer stacked on a silicon germanium layer. The stacked configuration is patterned into a plurality of patterned stacks spaced apart from each other. The patterning forms a plurality of recessed portions in the substrate. In the method, the silicon germanium layers are etched to remove portions of the silicon germanium layers from exposed lateral sides of the silicon germanium layers, and inner spacer layers are formed in place of the removed portions. A plurality of lower epitaxial layers are grown in the recessed portions. A plurality of epitaxial source/drain regions are grown from the lower epitaxial layers and from exposed lateral sides of the silicon layers.

Abstract: A method is presented for forming a transistor having reduced parasitic contact resistance. The method includes forming a first device over a semiconductor structure, forming a second device adjacent the first device, forming an ILD over the first and second devices, and forming recesses within the ILD to expose the source/drain regions of the first device and the source/drain regions of the second device. The method further includes forming a first dielectric layer over the ILD and the top surfaces of the source/drain regions of the first and second devices, a chemical interaction between the first dielectric layer and the source/drain regions of the second device resulting in second dielectric layers formed over the source/drain regions of the second device, and forming an epitaxial layer over the source/drain regions of the first device after removing remaining portions of the first dielectric layer.

Abstract: A method is presented for forming a transistor having reduced parasitic contact resistance. The method includes forming a first device over a semiconductor structure, forming a second device adjacent the first device, forming an ILD over the first and second devices, and forming recesses within the ILD to expose the source/drain regions of the first device and the source/drain regions of the second device. The method further includes forming a first dielectric layer over the ILD and the top surfaces of the source/drain regions of the first and second devices, a chemical interaction between the first dielectric layer and the source/drain regions of the second device resulting in second dielectric layers formed over the source/drain regions of the second device, and forming an epitaxial layer over the source/drain regions of the first device after removing remaining portions of the first dielectric layer.

Abstract: A method is presented for forming a transistor having reduced parasitic contact resistance. The method includes forming a first device over a semiconductor structure, forming a second device adjacent the first device, forming an ILD over the first and second devices, and forming recesses within the ILD to expose the source/drain regions of the first device and the source/drain regions of the second device. The method further includes forming a first dielectric layer over the ILD and the top surfaces of the source/drain regions of the first and second devices, a chemical interaction between the first dielectric layer and the source/drain regions of the second device resulting in second dielectric layers formed over the source/drain regions of the second device, and forming an epitaxial layer over the source/drain regions of the first device after removing remaining portions of the first dielectric layer.

Abstract: Techniques for forming VFETs having different gate lengths (and optionally different gate pitch and/or gate oxide thickness) on the same wafer are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a wafer including a first fin(s) patterned to a first depth and a second fin(s) patterned to a second depth, wherein the second depth is greater than the first depth; forming bottom source/drains at a base of the fins; forming bottom spacers on the bottom source/drains; forming gates alongside the fins, wherein the gates formed alongside the first fin(s) have a first gate length Lg1, wherein the gates formed alongside the second fin(s) have a second gate length Lg2, and wherein Lg1<Lg2; forming top spacers over the gates; and forming top source/drains over the top spacers. A VFET is also provided.

Abstract: Semiconductor devices and methods of forming the same include forming a stack of alternating first and second sacrificial layers. The first sacrificial layers are recessed relative to the second sacrificial layers. Replacement channel layers are grown from sidewalls of the first sacrificial layers. A first source/drain region is grown from the replacement channel layer. The recessed first sacrificial layers are etched away. A second source/drain region is grown from the replacement channel layer. The second sacrificial layers are etched away. A gate stack is formed between and around the replacement channel layers.

Abstract: A method of forming a semiconductor structure comprises forming a plurality of fins disposed over a top surface of a substrate and forming one or more vertical transport field-effect transistors (VTFETs) from the plurality of fins using a replacement metal gate (RMG) process. A gate surrounding at least one fin of a given one of the VTFETs comprises a gate self-aligned contact (SAC) capping layer disposed over a gate contact metal layer, the gate contact metal layer being disposed adjacent an end of the at least one fin.

Abstract: Semiconductor devices and methods of forming the same include forming a stack of alternating channel layers and sacrificial layers. The sacrificial layers are recessed relative to the channel layers. Inner spacers are formed at ends of the sacrificial layers with a process that preferentially forms dielectric material on the sacrificial layers relative to the channel layers. Source and drain structures are formed at ends of the channel layers. The sacrificial layers are etched away to expose surfaces of the channel layers. A gate stack is formed on and around the channel layers.

Abstract: A semiconductor device includes a first nanosheet stack, a second nanosheet stack, and a third nanosheet stack arranged on a substrate. The semiconductor device includes a gate arranged on the first nanosheet stack, the second nanosheet stack, and the third nanosheet stack. The semiconductor device includes a channel extending through the gate and from the first nanosheet stack, the second nanosheet stack, and to the third nanosheet stack in a serpentine fashion. The semiconductor device includes a first source/drain and a second source/drain arranged on opposing sides of the gate.

Abstract: A method includes forming a gate on a first fin, a second fin, and a third fin arranged on a substrate. The method includes depositing a semiconductor material on the first fin, the second fin, and the third fin. The method further includes depositing an interlayer dielectric (ILD) on the first fin, the second fin, and the third fin. The method further includes forming a first trench and a second trench through the ILD on a first side of the gate, and a third trench and a fourth trench through the ILD on a second side of the gate, the second trench coupling the second fin to the third fin, and the third trench coupling the first fin to the second fin. The method includes depositing a metal in the first trench, the second trench, the third trench, and the fourth trench.

Abstract: A method of forming a semiconductor structure comprises forming a plurality of fins disposed over a top surface of a substrate and forming one or more vertical transport field-effect transistors (VTFETs) from the plurality of fins using a replacement metal gate (RMG) process. A gate surrounding at least one fin of a given one of the VTFETs comprises a gate self-aligned contact (SAC) capping layer disposed over a gate contact metal layer, the gate contact metal layer being disposed adjacent an end of the at least one fin.

Abstract: A method for manufacturing a semiconductor device includes forming a first nanosheet device and forming a second nanosheet device spaced apart from the first nanosheet device in respective first and second regions corresponding to first and second types. The first and second nanosheet devices respectively include a first and a second plurality of work function metal layers, and a work function metal layer extends from the first and second plurality of work function metal layers in the space between the nanosheet devices. In the method, part of the work function metal layer is removed from the space between the nanosheet devices, and the removed part of the work function metal layer is replaced with a polymer brush layer. The first plurality of work function metal layers is selectively removed from the first region with respect to the polymer brush layer.

Abstract: Techniques for VFET gate length control are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a substrate; forming first polymer spacers alongside opposite sidewalls of the fins; forming second polymer spacers offset from the fins by the first polymer spacers; removing the first polymer spacers selective to the second polymer spacers; reflowing the second polymer spacers to close a gap to the fins; forming a cladding layer above the second polymer spacers; removing the second polymer spacers; forming gates along opposite sidewalls of the fins exposed in between the bottom spacers and the cladding layer, wherein the gates have a gate length Lg set by removal of the second polymer spacers; forming top spacers above the cladding layer; and forming top source and drains above the top spacers. A VFET device is also provided.

Abstract: A semiconductor device includes a first nanosheet stack, a second nanosheet stack, and a third nanosheet stack arranged on a substrate. The semiconductor device includes a gate arranged on the first nanosheet stack, the second nanosheet stack, and the third nanosheet stack. The semiconductor device includes a channel extending through the gate and from the first nanosheet stack, the second nanosheet stack, and to the third nanosheet stack in a serpentine fashion. The semiconductor device includes a first source/drain and a second source/drain arranged on opposing sides of the gate.