Abstract: Techniques for forming VFETs having different gate lengths (and optionally different gate pitch and/or gate oxide thickness) on the same wafer are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a wafer including a first fin(s) patterned to a first depth and a second fin(s) patterned to a second depth, wherein the second depth is greater than the first depth; forming bottom source/drains at a base of the fins; forming bottom spacers on the bottom source/drains; forming gates alongside the fins, wherein the gates formed alongside the first fin(s) have a first gate length Lg1, wherein the gates formed alongside the second fin(s) have a second gate length Lg2, and wherein Lg1<Lg2; forming top spacers over the gates; and forming top source/drains over the top spacers. A VFET is also provided.

Abstract: A semiconductor device includes a semiconductor wafer having one or more suspended nanosheet extending between first and second source/drain regions. A gate structure wraps around the nanosheet stack to define a channel region located between the source/drain regions. The semiconductor device further includes a first all-around source/drain contact formed in the first source/drain region and a second all-around source/drain contact formed in the second source/drain region. The first and second all-around source/drain contacts each include a source/drain epitaxy structure and an electrically conductive external portion that encapsulates the source/drain epitaxy structure.

Abstract: A method of forming a semiconductor structure comprises forming a plurality of fins disposed over a top surface of a substrate and forming one or more vertical transport field-effect transistors (VTFETs) from the plurality of fins using a replacement metal gate (RMG) process. A gate surrounding at least one fin of a given one of the VTFETs comprises a gate self-aligned contact (SAC) capping layer disposed over a gate contact metal layer, the gate contact metal layer being disposed adjacent an end of the at least one fin.

Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack disposed over a first portion of a substrate and a fin channel material disposed over a second portion of the substrate, patterning the nanosheet stack disposed over the first portion of the substrate to form two or more nanosheet channels for at least one nanosheet field-effect transistor, patterning the fin channel material disposed over the second portion of the substrate to form one or more fins for at least one fin field-effect transistor, forming a first dielectric layer surrounding the nanosheet channels and the one or more fins, patterning a mask layer over the one or more fins, removing the first dielectric layer surrounding the nanosheet channels, removing the mask layer, forming a second dielectric layer surrounding the nanosheet channels and over the first dielectric layer surrounding the one or more fins, and forming a gate conductive layer over the second dielectric layer.

Abstract: A semiconductor device includes a first nanosheet stack, a second nanosheet stack, and a third nanosheet stack arranged on a substrate. The semiconductor device includes a gate arranged on the first nanosheet stack, the second nanosheet stack, and the third nanosheet stack. The semiconductor device includes a channel extending through the gate and from the first nanosheet stack, the second nanosheet stack, and to the third nanosheet stack in a serpentine fashion. The semiconductor device includes a first source/drain and a second source/drain arranged on opposing sides of the gate.

Abstract: A method includes forming a gate on a first fin, a second fin, and a third fin arranged on a substrate. The method includes depositing a semiconductor material on the first fin, the second fin, and the third fin. The method further includes depositing an interlayer dielectric (ILD) on the first fin, the second fin, and the third fin. The method further includes forming a first trench and a second trench through the ILD on a first side of the gate, and a third trench and a fourth trench through the ILD on a second side of the gate, the second trench coupling the second fin to the third fin, and the third trench coupling the first fin to the second fin. The method includes depositing a metal in the first trench, the second trench, the third trench, and the fourth trench.

Abstract: A method includes forming a gate on a first fin, a second fin, and a third fin arranged on a substrate. The method includes depositing a semiconductor material on the first fin, the second fin, and the third fin. The method further includes depositing an interlayer dielectric (ILD) on the first fin, the second fin, and the third fin. The method further includes forming a first trench and a second trench through the ILD on a first side of the gate, and a third trench and a fourth trench through the ILD on a second side of the gate, the second trench coupling the second fin to the third fin, and the third trench coupling the first fin to the second fin. The method includes depositing a metal in the first trench, the second trench, the third trench, and the fourth trench.

Abstract: A method of forming a semiconductor structure includes forming a nanosheet stack disposed over a first portion of a substrate and a fin channel material disposed over a second portion of the substrate, patterning the nanosheet stack disposed over the first portion of the substrate to form two or more nanosheet channels for at least one nanosheet field-effect transistor, patterning the fin channel material disposed over the second portion of the substrate to form one or more fins for at least one fin field-effect transistor, forming a first dielectric layer surrounding the nanosheet channels and the one or more fins, patterning a mask layer over the one or more fins, removing the first dielectric layer surrounding the nanosheet channels, removing the mask layer, forming a second dielectric layer surrounding the nanosheet channels and over the first dielectric layer surrounding the one or more fins, and forming a gate conductive layer over the second dielectric layer.

Abstract: A method of forming a vertical transport fin field effect transistor is provided. The method includes forming a doped layer on a substrate, and forming a multilayer fin on the doped layer, where the multilayer fin includes a lower trim layer portion, an upper trim layer portion, and a fin channel portion between the upper and lower trim layer portions. A portion of the lower trim layer portion is removed to form a lower trim layer post, and a portion of the upper trim layer portion is removed to form an upper trim layer post. An upper recess filler is formed adjacent to the upper trim layer post, and a lower recess filler is formed adjacent to the lower trim layer post. A portion of the fin channel portion is removed to form a fin channel post between the upper trim layer post and lower trim layer post.

Abstract: Techniques for integrating a self-aligned heterojunction for TFETs in a vertical GAA architecture are provided. In one aspect, a method of forming a vertical TFET device includes: forming a doped SiGe layer on a Si substrate; forming fins that extend through the doped SiGe layer and partway into the Si substrate such that each of the fins includes a doped SiGe portion disposed on a Si portion with a heterojunction therebetween, wherein the SiGe portion is a source and the Si portion is a channel; selectively forming oxide spacers, aligned with the heterojunction, along opposite sidewalls of only the doped SiGe portion; and forming a gate stack around the Si portion and doped SiGe that is self-aligned with the heterojunction. A vertical TFET device formed by the method is also provided.

Abstract: A method of forming a vertical transport fin field effect transistor is provided. The method includes forming a doped layer on a substrate, and forming a multilayer fin on the doped layer, where the multilayer fin includes a lower trim layer portion, an upper trim layer portion, and a fin channel portion between the upper and lower trim layer portions. A portion of the lower trim layer portion is removed to form a lower trim layer post, and a portion of the upper trim layer portion is removed to form an upper trim layer post. An upper recess filler is formed adjacent to the upper trim layer post, and a lower recess filler is formed adjacent to the lower trim layer post. A portion of the fin channel portion is removed to form a fin channel post between the upper trim layer post and lower trim layer post.

Abstract: A semiconductor device includes a first SiGe fin formed on a substrate and including a first amount of Ge, and a second SiGe fin formed on a substrate and including a central portion including a second amount of Ge, and a surface portion comprising a third amount of Ge which is greater than the second amount.

Abstract: A method of forming a semiconductor device, includes forming first and second SiGe fins on a substrate, forming a protective layer on the first SiGe fin, forming a germanium-containing layer on the second SiGe fin and on the protective layer on the first SiGe fin, and performing an anneal to react the germanium-containing layer with a surface of the second SiGe fin.

Abstract: A method and system are disclosed herein for an adjustable effective fin height in a gate region of a finFET device. Fin structures, each having a first height, a fin, an oxide liner, and a nitride liner, are formed. A first portion of the nitride liner is removed. A first portion of the oxide liner is removed. A second portion of the nitride liner in a gate portion of the finFET. Source/drain(s) are formed, and a nitride spacer between the source/drain and the gate portion is formed. A second portion of the oxide liner is exposed by removing the second portion of the nitride liner, exposing a second portion of the fin, wherein the first and second exposed portions of the fin being an effective fin height in the gate portion.

Abstract: A method and system are disclosed herein for an adjustable effective fin height in a gate region of a finFET device. Fin structures, each having a first height, a fin, an oxide liner, and a nitride liner, are formed. A first portion of the nitride liner is removed. A first portion of the oxide liner is removed. A second portion of the nitride liner in a gate portion of the finFET. Source/drain(s) are formed, and a nitride spacer between the source/drain and the gate portion is formed. A second portion of the oxide liner is exposed by removing the second portion of the nitride liner, exposing a second portion of the fin, wherein the first and second exposed portions of the fin being an effective fin height in the gate portion.

Abstract: A method of forming a semiconductor device, includes forming first and second SiGe fins on a substrate, forming a protective layer on the first SiGe fin, forming a germanium-containing layer on the second SiGe fin and on the protective layer on the first SiGe fin, and performing an anneal to react the germanium-containing layer with a surface of the second SiGe fin.

Abstract: A semiconductor structure includes a stained fin, a gate upon the strain fin, and a spacer upon a sidewall of the gate and upon an end surface of the strained fin. The end surface of the strained fin is coplanar with a sidewall of the gate. The spacer limits relaxation of the strained fin.

Abstract: A semiconductor structure includes a first strained fin portion and a second strained fin portion, a pair of inactive inner gate structures upon respective strained fin portions, and spacers upon outer sidewalls surfaces of the inactive inner gate structures, upon the inner sidewall surfaces of the inactive inner gate structures, and upon the first strained fin portion and the second strained fin portion end surfaces. The first strained fin portion and the second strained fin portion end surfaces are coplanar with respective inner sidewall surfaces of the inactive inner gate structures. The spacer formed upon the end surfaces limits relaxation of the first strained fin portion and the second strained fin portion and limits shorting between the first strained fin portion and the second strained fin portion.

Abstract: A semiconductor structure includes a first strained fin portion and a second strained fin portion, a pair of inactive inner gate structures upon respective strained fin portions, and spacers upon outer sidewalls surfaces of the inactive inner gate structures, upon the inner sidewall surfaces of the inactive inner gate structures, and upon the first strained fin portion and the second strained fin portion end surfaces. The first strained fin portion and the second strained fin portion end surfaces are coplanar with respective inner sidewall surfaces of the inactive inner gate structures. The spacer formed upon the end surfaces limits relaxation of the first strained fin portion and the second strained fin portion and limits shorting between the first strained fin portion and the second strained fin portion.

Abstract: A semiconductor structure includes a first strained fin portion and a second strained fin portion, a pair of inactive inner gate structures upon respective strained fin portions, and spacers upon outer sidewalls surfaces of the inactive inner gate structures, upon the inner sidewall surfaces of the inactive inner gate structures, and upon the first strained fin portion and the second strained fin portion end surfaces. The first strained fin portion and the second strained fin portion end surfaces are coplanar with respective inner sidewall surfaces of the inactive inner gate structures. The spacer formed upon the end surfaces limits relaxation of the first strained fin portion and the second strained fin portion and limits shorting between the first strained fin portion and the second strained fin portion.