Patents by Inventor James D. Evans
James D. Evans has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11530056Abstract: Systems and methods for manufacturing and inserting a predetermined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.Type: GrantFiled: March 12, 2021Date of Patent: December 20, 2022Assignee: Altria Client Services LLCInventors: James D. Evans, Herbert Cary Longest, Tamika S. Murrell, Robert V. Powell, Jr., Jeremy Straight, Jarrod W. Chalkley
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Publication number: 20220324596Abstract: In an example embodiment, an apparatus for making pouch products includes a conveyor system. The conveyor system includes a first receiving location along a path of the conveyor system, and a dosing location along the path of the conveyor system. The apparatus also includes a first material dispensing station configured to transfer a first material to the first receiving location. The first material includes a first elastic layer and a first support layer. The first material dispensing station includes a dispenser roller configured to hold a roll of the first material, a plurality of rollers configured to convey the first material from the dispenser roller to the first receiving location, and a stripper plate configured remove at least a portion of the first support layer from a portion of the first elastic layer.Type: ApplicationFiled: June 28, 2022Publication date: October 13, 2022Applicant: Altria Client Services LLCInventors: Gregory L. NELSON, Christohper Ryan NEWCOMB, James D. EVANS, Thien NGUYEN, Jarrod W. CHALKLEY, Robert V. POWELL
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Patent number: 11407534Abstract: In an example embodiment, an apparatus for making pouch products includes a conveyor system. The conveyor system includes a first receiving location along a path of the conveyor system, and a dosing location along the path of the conveyor system. The apparatus also includes a first material dispensing station configured to transfer a first material to the first receiving location. The first material includes a first elastic layer and a first support layer. The first material dispensing station includes a dispenser roller configured to hold a roll of the first material, a plurality of rollers configured to convey the first material from the dispenser roller to the first receiving location, and a stripper plate configured remove at least a portion of the first support layer from a portion of the first elastic layer.Type: GrantFiled: April 12, 2019Date of Patent: August 9, 2022Assignee: Altria Client Services LLCInventors: Gregory L. Nelson, Christopher Ryan Newcomb, James D. Evans, Thien Nguyen, Jarrod W. Chalkley, Robert V. Powell
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Publication number: 20220127033Abstract: A high-speed automated separation apparatus includes a pair of flexible discs, a driver to rotate the flexible discs, a feeder to position a rigid body at a first location between the flexible discs, a spreader and a converger operable upon the flexible discs such that opposing portions of the flexible disc converge upon the positioned rigid body. The rotating flexible discs rotate the rigid body beyond the first location, and content from the rigid body is expelled. The rigid body and the expelled content are then available for reuse.Type: ApplicationFiled: January 6, 2022Publication date: April 28, 2022Applicant: Altria Client Services LLCInventors: Loren DUVEKOT, James D. EVANS
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Publication number: 20220097887Abstract: A fin sealer and method to seal a radially outwardly directed fin of a tubular web structure by directing the fin through a nip between a first and a second fin sealing rollers while communicating heat to the fin through at least one of the fin sealing rollers is provided. The fin sealer is configured to maintain a nominal face-to-face relation between an outer annulus of the first fin sealing roller and an outer annulus of the second fin sealing roller with a flexible connection between a hub element of the second fin sealing roller with the outer annulus of the second fin sealing roller.Type: ApplicationFiled: December 14, 2021Publication date: March 31, 2022Applicant: Altria Client Services LLCInventors: Jarrod W. CHALKLEY, James D. EVANS, Thien Hoang NGUYEN, Patrick S. MCELHINNEY
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Patent number: 11254460Abstract: The present disclosure provides an apparatus for forming a stream of individual packets, comprising a folder arranged to form a tubular web structure, a feeder arranged to feed the formed tubular web structure to a nip; a first rotor comprising a first sealing jaw and a knife, a second rotor comprising a second sealing jaw and an anvil, the sealing jaws, the knife and anvil rotating into opposing relation at the nip so as to form a severed, completed packet beyond the nip. The apparatus includes an open ended packet catcher adjacent the first and second rotors, which is arranged to catch the severed, completed packets beyond the nip whereby a stream of packets is established.Type: GrantFiled: March 29, 2017Date of Patent: February 22, 2022Assignee: Altria Client Services LLCInventors: Jarrod W. Chalkley, James D. Evans, Thien Hoang Nguyen, Patrick S. McElhinney
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Patent number: 11242171Abstract: A high-speed automated separation apparatus comprising a pair of flexible discs, a driver to rotate the flexible discs, a feeder to position a rigid body at a first location between the flexible discs, a spreader and a converger operable upon the flexible discs such that opposing portions of the flexible disc converge upon the positioned rigid body, whereupon the rotating flexible discs rotate the rigid body beyond the first location and content from the rigid body is expelled. The rigid body and the expelled content are then available for reuse.Type: GrantFiled: December 10, 2019Date of Patent: February 8, 2022Assignee: Altria Client Services LLCInventors: Loren Duvekot, James D. Evans
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Publication number: 20210402724Abstract: An apparatus includes a fixed assembly and a reciprocating assembly. The fixed assembly includes a hopper, a first gas manifold, and a dispensing chamber, and the reciprocating assembly includes a channel assembly defining a channel conduit, a shield plate vertically aligned therewith, and a second gas manifold. The reciprocating assembly may move, in relation to the fixed assembly, to a first position to enable the channel conduit to be filled with bulk compressible material from the hopper, a second position to enable compressible material to be pushed from the channel conduit to the dispensing conduit and to be compressed in the dispensing chamber according to a first gas directed through the channel conduit by the first gas manifold, and a third position to enable the compressed material to be pushed out of the dispensing conduit according to a second gas directed through the dispensing conduit by the second gas manifold.Type: ApplicationFiled: June 25, 2020Publication date: December 30, 2021Applicant: Altria Client Services LLCInventors: Thien NGUYEN, Sean SUNDBERG, Jeremy STRAIGHT, Berina YERKIC-HUSEJNOVIC, Jarrod W. CHALKLEY, James D. EVANS, Christopher R. NEWCOMB, Robert V. POWELL, JR., Gregory L. NELSON
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Patent number: 11147310Abstract: Articles of manufacture, products, and packaging methods are provided that include collapsible container. Collapsible containers provided herein can define an open interior space with a peripheral side wall having a top edge and a bottom edge and a bottom wall attached to the bottom edge of the side wall. The bottom wall can include a displaceable portion in an expanded configuration that extends below the bottom edge of the side wall and adapted to being displaced to a collapsed configuration that extends above the bottom edge of the side wall. Product constituents (e.g., pouches of smokeless tobacco) can be placed in a collapsible container provided herein while the collapsible container is in its expanded configuration. After installing a lid onto a collapsible container to enclose the product within the collapsible container, the container can be collapsed to its collapsed configuration.Type: GrantFiled: October 21, 2016Date of Patent: October 19, 2021Assignee: Altria Client Services LLCInventor: James D. Evans
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Publication number: 20210276741Abstract: Apparatuses and methods for tamping the contents of a container are disclosed. An embodiment of an apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.Type: ApplicationFiled: May 26, 2021Publication date: September 9, 2021Applicant: Altria Client Services LLCInventors: James D. EVANS, Herbert Cary LONGEST, Tamika S. MURRELL, Robert V. POWELL, JR., Jeremy STRAIGHT, Jarrod CHALKLEY
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Patent number: 11097872Abstract: A composite lid of a cylindrical container includes an outer metal lid having an integral top wall and sidewall and an inner plastic lid having a top wall and sidewall fitted inside the outer metal lid such that a free end of the sidewall of the inner plastic lid extends beyond a free end of the sidewall of the outer metal lid. The composite lid can be fitted on a base having an integral bottom wall and sidewall such that the sidewall of the inner plastic lid frictionally engages the sidewall of the base. The outer metal lid can be formed by stamping sheet metal, the inner plastic lid can be formed by molding a polymer material and the base can be formed by molding a polymer material. The outer metal lid can be adhesively bonded or mechanically fitted to the inner plastic lid.Type: GrantFiled: December 29, 2017Date of Patent: August 24, 2021Assignee: Altria Client Services LLCInventor: James D. Evans
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Publication number: 20210197991Abstract: Systems and methods for manufacturing and inserting a predetermined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.Type: ApplicationFiled: March 12, 2021Publication date: July 1, 2021Applicant: Altria Client Services LLCInventors: James D. EVANS, Herbert Cary LONGEST, Tamika S. MURRELL, Robert V. POWELL JR., Jeremy STRAIGHT, Jarrod W. CHALKLEY
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Patent number: 11021278Abstract: Apparatuses and methods for tamping the contents of a container are disclosed. An embodiment of an apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.Type: GrantFiled: April 30, 2020Date of Patent: June 1, 2021Assignee: Altria Client Services LLCInventors: James D. Evans, Herbert Cary Longest, Tamika S. Murrell, Robert V. Powell, Jr., Jeremy Straight, Jarrod Chalkley
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Publication number: 20210112846Abstract: Systems and methods for measuring tobacco for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is configured to continuously communicate a vacuum to the measuring cavity. The measuring system is configured to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is configured to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas that overcomes the vacuum when the tube is in the second position.Type: ApplicationFiled: December 29, 2020Publication date: April 22, 2021Applicant: Altria Client Services LLCInventors: Herbert Cary LONGEST, Jarrod W. CHALKLEY, Tamika S. MURRELL, Jeremy J. STRAIGHT, Travis M. GARTHAFFNER, Leah A. MEYERS, James D. EVANS
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Patent number: 10981682Abstract: Systems and methods for manufacturing and inserting a pre-determined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.Type: GrantFiled: March 4, 2019Date of Patent: April 20, 2021Assignee: Altria Client Services LLCInventors: James D. Evans, Herbert Cary Longest, Tamika S. Murrell, Robert V. Powell Jr., Jeremy Straight, Jarrod Chalkley
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Patent number: 10888108Abstract: Systems and methods for measuring tobacco for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is configured to continuously communicate a vacuum to the measuring cavity. The measuring system is configured to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is configured to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas that overcomes the vacuum when the tube is in the second position.Type: GrantFiled: July 29, 2016Date of Patent: January 12, 2021Assignee: Altria Client Services LLCInventors: Herbert C. Longest, Jarrod W. Chalkley, Tamika S. Murrell, Jeremy J. Straight, Travis M. Garthaffner, Leah A. Meyers, James D. Evans
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Publication number: 20200324530Abstract: At least one example embodiment relates to a composite material. In at least one example embodiment, the composite material includes an elastic layer and a support layer. The support layer is adhered to at least a portion of the elastic layer. The support layer extends across at least apportion of a surface of the elastic layer.Type: ApplicationFiled: April 12, 2019Publication date: October 15, 2020Applicant: Altria Client Services LLCInventors: James D. Evans, Shannon Maxwell Black, Thien Hoang Nguyen
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Publication number: 20200324924Abstract: In an example embodiment, an apparatus for making pouch products includes a conveyor system. The conveyor system includes a first receiving location along a path of the conveyor system, and a dosing location along the path of the conveyor system. The apparatus also includes a first material dispensing station configured to transfer a first material to the first receiving location. The first material includes a first elastic layer and a first support layer. The first material dispensing station includes a dispenser roller configured to hold a roll of the first material, a plurality of rollers configured to convey the first material from the dispenser roller to the first receiving location, and a stripper plate configured remove at least a portion of the first support layer from a portion of the first elastic layer.Type: ApplicationFiled: April 12, 2019Publication date: October 15, 2020Applicant: Altria Client Services LLCInventors: Gregory L. NELSON, Christopher Ryan Newcomb, James D. Evans, Thien Nguyen, Jarrod W. Chalkley, Robert V. Powell
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Publication number: 20200307836Abstract: Apparatuses and methods for tamping the contents of a container are disclosed. An embodiment of an apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.Type: ApplicationFiled: April 30, 2020Publication date: October 1, 2020Applicant: Altria Client Services LLCInventors: James D. EVANS, Herbert Cary LONGEST, Tamika S. MURRELL, Robert V. POWELL JR., Jeremy STRAIGHT, Jarrod CHALKLEY
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Publication number: 20200214337Abstract: A machine and method for packaging tobacco sachets, comprising a plurality of linearly arranged, multi-functional, vertically moveable chambers having fluid sealing means on lower portions thereof, conveyor means disposed below the plurality of multi-functional, vertically moveable chambers, and a lidding apparatus disposed downstream of and in communication with the plurality of vertically moveable chambers through the conveyor means.Type: ApplicationFiled: March 20, 2020Publication date: July 9, 2020Applicant: Altria Client Services LLCInventors: James D. EVANS, Travis M. GARTHAFFNER, Herbert Cary LONGEST