Abstract: Apparatuses and methods for tamping the contents of a container are disclosed. An embodiment of an apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.

Abstract: A high-speed automated separation apparatus comprising a pair of flexible discs, a driver to rotate the flexible discs, a feeder to position a rigid body at a first location between the flexible discs, a spreader and a converger operable upon the flexible discs such that opposing portions of the flexible disc converge upon the positioned rigid body, whereupon the rotating flexible discs rotate the rigid body beyond said first location and content from the rigid body is expelled. The rigid body and the expelled content are then available for reuse. Related methods and systems are also disclosed.

Abstract: A machine and method for packaging tobacco sachets, comprising a plurality of linearly arranged, multi-functional, vertically moveable chambers having fluid sealing means on lower portions thereof, conveyor means disposed below the plurality of multi-functional, vertically moveable chambers, and a lidding apparatus disposed downstream of and in communication with the plurality of vertically moveable chambers through the conveyor means.

Abstract: A high-speed automated separation apparatus comprising a pair of flexible discs, a driver to rotate the flexible discs, a feeder to position a rigid body at a first location between the flexible discs, a spreader and a converger operable upon the flexible discs such that opposing portions of the flexible disc converge upon the positioned rigid body, whereupon the rotating flexible discs rotate the rigid body beyond the first location and content from the rigid body is expelled. The rigid body and the expelled content are then available for reuse. Related methods and systems are also disclosed.

Abstract: A composite lid of a cylindrical container includes an outer metal lid having an integral top wall and sidewall and an inner plastic lid having a top wall and sidewall fitted inside the outer metal lid such that a free end of the sidewall of the inner plastic lid extends beyond a free end of the sidewall of the outer metal lid. The composite lid can be fitted on a base having an integral bottom wall and sidewall such that the sidewall of the inner plastic lid frictionally engages the sidewall of the base. The outer metal lid can be formed by stamping sheet metal, the inner plastic lid can be formed by molding a polymer material and the base can be formed by molding a polymer material. The outer metal lid can be adhesively bonded or mechanically fitted to the inner plastic lid.

Abstract: Systems and methods for manufacturing and inserting a pre-determined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.

Abstract: Systems and methods for manufacturing and inserting a pre-determined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.

Abstract: The present disclosure provides an apparatus for forming a stream of individual packets, comprising a folder arranged to form a tubular web structure, a feeder arranged to feed the formed tubular web structure to a nip; a first rotor comprising a first sealing jaw and a knife, a second rotor comprising a second sealing jaw and an anvil, the sealing jaws, the knife and anvil rotating into opposing relation at the nip so as to form a severed, completed packet beyond the nip. The apparatus includes an open ended packet catcher adjacent the first and second rotors, which is arranged to catch the severed, completed packets beyond the nip whereby a stream of packets is established.

Abstract: Apparatuses and methods for tamping the contents of a container are disclosed. An embodiment of an apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.

Abstract: An apparatus for tamping the contents of a container having a bottom surface prone to bending and/or cracking during tamping. The apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.

Abstract: Articles of manufacture, products, and packaging methods are provided that include collapsible container. Collapsible containers provided herein can define an open interior space with a peripheral side wall having a top edge and a bottom edge and a bottom wall attached to the bottom edge of the side wall. The bottom wall can include a displaceable portion in an expanded configuration that extends below the bottom edge of the side wall and adapted to being displaced to a collapsed configuration that extends above the bottom edge of the side wall. Product constituents (e.g., pouches of smokeless tobacco) can be placed in a collapsible container provided herein while the collapsible container is in its expanded configuration. After installing a lid onto a collapsible container to enclose the product within the collapsible container, the container can be collapsed to its collapsed configuration.

Abstract: Systems and methods for measuring tobacco for packaging in pouches are disclosed. A system includes a hopper structured and arranged to hold a granular material in a hopper cavity. The system also includes a measuring system including a measuring cavity and a tube that is slidable in the hopper cavity between a first position unaligned with the measuring cavity and a second position over and aligned with the measuring cavity. The measuring system is configured to continuously communicate a vacuum to the measuring cavity. The measuring system is configured to move a portion of the granular material from the hopper cavity to the measuring cavity when the tube is in the first position. The measuring system is configured to move the portion of the granular material from the measuring cavity to a pouch making machine using pressurized gas that overcomes the vacuum when the tube is in the second position.

Abstract: Articles of manufacture, products, and packaging methods are provided that include collapsible container. Collapsible containers provided herein can define an open interior space with a peripheral side wall having a top edge and a bottom edge and a bottom wall attached to the bottom edge of the side wall. The bottom wall can include a displaceable portion in an expanded configuration that extends below the bottom edge of the side wall and adapted to being displaced to a collapsed configuration that extends above the bottom edge of the side wall. Product constituents (e.g., pouches of smokeless tobacco) can be placed in a collapsible container provided herein while the collapsible container is in its expanded configuration. After installing a lid onto a collapsible container to enclose the product within the collapsible container, the container can be collapsed to its collapsed configuration.

Abstract: Articles of manufacture, products, and packaging methods are provided that include collapsible container. Collapsible containers provided herein can define an open interior space with a peripheral side wall having a top edge and a bottom edge and a bottom wall attached to the bottom edge of the side wall. The bottom wall can include a displaceable portion in an expanded configuration that extends below the bottom edge of the side wall and adapted to being displaced to a collapsed configuration that extends above the bottom edge of the side wall. Product constituents (e.g., pouches of smokeless tobacco) can be placed in a collapsible container provided herein while the collapsible container is in its expanded configuration. After installing a lid onto a collapsible container to enclose the product within the collapsible container, the container can be collapsed to its collapsed configuration.

Abstract: An apparatus for tamping the contents of a container having a bottom surface prone to bending and/or cracking during tamping. The apparatus includes a tamp head for tamping the contents of the container; and a container support assembly structured and arranged to temporarily support the bottom surface of the container during tamping, the container support assembly comprising a support element having a protrusion extending upward from a substantially flat and horizontal upper surface, wherein the protrusion is sized and shaped to correspond to the size and shape of the bottom surface of the container.

Abstract: Systems and methods for manufacturing and inserting a pre-determined number of material-filled pouches into containers are disclosed. A system includes a pouch providing system comprising a plurality of lanes, wherein each one of the plurality of lanes includes a pouch making machine and a hold-back structure. The system also includes a conveyor system structured and arranged to move a plurality of containers into alignment with the plurality of lanes. The system further includes a controller structured and arranged to control the hold-back structure in each one of the plurality of lanes such that the pre-determined pouches are inserted into the plurality of containers when the plurality of containers are aligned with the plurality of lanes.

Abstract: An in-line insert folder system includes a continuous roll of preprinted inserts, and a cutter for cutting individual inserts from the roll. A transport serially conveys the individual inserts in a downstream direction to a buckle folder that receives the inserts and folds each one along at least one fold line. An applicator serially receives the folded inserts from the buckle folder and applies the inserts to consumer packs such as cigarette packs, for example. The folded inserts may be directly applied to the packs before placement of flexible outer wrap or the folded inserts may be applied onto the flexible outer wrap before that wrap is placed around the packs.

Abstract: Method and apparatus for producing discrete filter rods includes a first conveyor for transporting filter segments of given length in a downstream direction. Three counter rotating transfer wheels receive the filter segments between spaced apart cleats on the circumference of the wheels. The first wheel receives the filter segments from the first conveyor and transfers the segments to the second wheel which in turn transfers the segments to the third wheel. Filter segments between the cleats on the third wheel are deposited upon a second conveyor with plug wrap thereon in precisely spaced apart relationship. Granular adsorbent material is filled into cavities between the filter segments, and a garniture folds the plug wrap around the filter segments and the filled cavities therebetween.

Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.