Patents by Inventor John M. Lauffer

John M. Lauffer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7211289
    Abstract: A method of making a printed circuit board in which conductive thru-holes are formed within two dielectric layers of the board's structure so as to connect designated conductive layers. One hole connects two adjacent layers and the other connects two adjacent layers, including one of the conductive layers connected by the other hole. It is also possible to connect all three conductive layers using one or more holes. The resulting holes may be filled, e.g., with metal plating, or conductive or non-conductive paste. In the case of the latter, it is also possible to provide a top covering conductive layer over the paste, e.g., to serve as a pad or the like on the board's external surface.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: May 1, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: James M. Larnerd, John M. Lauffer, Voya R. Markovich, Kostas I. Papathomas
  • Patent number: 7211470
    Abstract: A method and apparatus for depositing conductive paste in openings of a circuitized substrate such as a multilayered printed circuit board to produce effective conductive thru-holes capable of being electrically coupled to selected conductive layers of the substrate. The invention comprises using vacuum to draw from the underside of the substrate while substantially simultaneously applying the paste onto the substrate's opposing surface. One example of means for accomplishing such paste application is a squeegee, and in one embodiment, two such squeegees may be used. A porous member is used to engage the substrate's undersurface during the vacuum draw, this member being positioned atop a base vacuum member through which the vacuum is drawn.
    Type: Grant
    Filed: September 1, 2005
    Date of Patent: May 1, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Norman A. Card, John M. Lauffer
  • Patent number: 7209368
    Abstract: A circuitized substrate in which at least one signal line used therein is shielded by a pair of opposingly positioned ground lines which in turn are electrically coupled to a ground plane located beneath the signal and ground lines and separated therefrom by a common interim dielectric layer. An electrical assembly including the circuitized substrate as part thereof and a method of making the circuitized substrate are also included. The substrate may form part of a larger structure such as a PCB, chip carrier or the like.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: April 24, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: John M. Lauffer, Voya Markovich, Corey Seastrand, David L. Thomas
  • Patent number: 7176383
    Abstract: A printed circuit board and a method of making same in which the board includes a common power plane having dielectric layers on opposing sides thereof and a signal layer on each of said dielectric layers, each signal layer comprising a plurality of substantially parallel signal lines running in substantially similar directions across said signal layers. Predetermined portions of the signal lines in one signal layer are aligned relative to and also parallel to corresponding signal lines in the other signal layer, with the power plane being located between these portions. Through hole connections are provided between selected signal lines in the two layers, these occurring through clearance holes in the power plane so as to be isolated therefrom.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: February 13, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: John M. Lauffer, Voya R. Markovich, James J. McNamara, Jr., David L. Thomas
  • Patent number: 7157647
    Abstract: A circuitized substrate which includes a plurality of contiguous open segments along a side edge portion of the at least one electrically conductive layer thereof, these open segments isolated by a barrier of dielectric material which substantially fills the open segments, e.g., during a lamination process which bonds two dielectric layers of the substrate to the conductive layer. A method of making the substrate, an electrical assembly utilizing the substrate, a multilayered circuitized assembly also utilizing the substrate and an information handling system, e.g., a mainframe computer, are also provided.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: January 2, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: John M. Lauffer, James M. Larnerd, Voya R. Markovich
  • Patent number: 7157646
    Abstract: A circuitized substrate which includes a plurality of contiguous open segments which define facing edge portions within an electrically conductive layer to isolate separate portions of the conductive layer such that the layer can be used for different functions, e.g., as both power and ground elements, within a product (e.g., electrical assembly) which includes the substrate as part thereof. A method of making the substrate, an electrical assembly utilizing the substrate, a multilayered circuitized assembly also utilizing the substrate and an information handling system, e.g., a mainframe computer, are also provided.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: January 2, 2007
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: John M. Lauffer, James M. Larnerd, Voya R. Markovich
  • Patent number: 7152319
    Abstract: A multilayered PCB including two multilayered portions, one of these able to electrically connect electronic components mounted on the PCB to assure high frequency connections therebetween. The PCB further includes a conventional PCB portion to reduce costs while assuring a structure having a satisfactory overall thickness for use in the PCB field. Coupling is also possible to the internal portion from these components. Methods of making these structures have also been provided.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: December 26, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Benson Chan, John M. Lauffer, How T. Lin, Voya R. Markovich, David L. Thomas
  • Patent number: 7071423
    Abstract: A circuitized substrate assembly and method for making same wherein the assembly includes individual circuitized substrates bonded together. The substrates each include at least one opening, only one of which is substantially filled with a conductive paste prior to bonding. Once bonded, the paste is also partially located within the other opening to provide an effective electrical connection therewith.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: July 4, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: James W. Fuller, Jr., John M. Lauffer, Voya R. Markovich
  • Patent number: 7047630
    Abstract: A circuitized substrate assembly and method for making same wherein the assembly includes individual circuitized substrates bonded together. The substrates each include at least one opening, only one of which is substantially filled with a conductive paste prior to bonding. Once bonded, the paste is also partially located within the other opening to provide an effective electrical connection therewith.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: May 23, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: James W. Fuller, Jr., John M. Lauffer, Voya R. Markovich
  • Patent number: 7045897
    Abstract: An electrical assembly which includes a circuitized substrate comprised of an organic dielectric material having a first electrically conductive pattern thereon. At least part of the dielectric layer and pattern form the first, base portion of an organic memory device, the remaining portion being a second, polymer layer formed over the part of the pattern and a second conductive circuit formed on the polymer layer. A second dielectric layer if formed over the second conductive circuit and first circuit pattern to enclose the organic memory device. The device is electrically coupled to a first electrical component through the second dielectric layer and this first electrical component is electrically coupled to a second electrical component. A method of making the electrical assembly is also provided, as is an information handling system adapted for using one or more such electrical assemblies as part thereof.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: May 16, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Frank D. Egitto, John M. Lauffer, How T. Lin, Voya R. Markovich, David L. Thomas
  • Patent number: 7025607
    Abstract: A material for use as part of an internal capacitor within a circuitized substrate includes a polymer resin and a quantity of nano-powders including a mixture of at least one metal component and at least one ferroelectric ceramic component, the ferroelectric ceramic component nano-particles having a particle size substantially in the range of between about 0.01 microns and about 0.9 microns and a surface within the range of from about 2.0 to about 20 square meters per gram. A circuitized substrate adapted for using such a material and capacitor therein and a method of making such a substrate are also provided. An electrical assembly (substrate and at least one electrical component) and an information handling system (e.g., personal computer) are also provided.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: April 11, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Rabindra N. Das, John M. Lauffer, Voya R. Markovich, Mark D. Poliks
  • Patent number: 6996903
    Abstract: A method and structure relating to multisegmented plated through holes. A substrate includes a dielectric layer sandwiched between a first laminate layer and a second laminate layer. A through hole is formed through the substrate. The through hole passes through nonplatable dielectric material within the dielectric layer. As a result, subsequent seeding and electroplating of the through hole results in a conductive metal plating forming at a wall of the through hole on a segment of the first laminate layer and on a segment of the second laminate layer, but not on the nonplatable dielectric material of the dielectric layer. Thus, the conductive metal plating is not continuous from the first laminate layer to the second laminate layer.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: February 14, 2006
    Assignee: International Business Machines Corporation
    Inventors: Donald S. Farquhar, Robert M. Japp, John M. Lauffer, Konstantinos I. Papathomas
  • Patent number: 6995322
    Abstract: A circuitized substrate including a plurality of conductive and dielectric layers and also a plurality of conductive thru-holes therein for passing high speed signals, e.g., from one component to another mounted on the substrate. The substrate utilizes a signal routing pattern which uses the maximum length of each of the thru-holes wherever possible to thereby substantially eliminate signal loss (noise) due to thru-hole “stub” resonance. A multilayered circuitized substrate assembly using more than one circuitized substrate, an electrical assembly using a circuitized substrate and one or more electrical components, a method of making the circuitized substrate and an information handling system incorporating one or more circuitized substrate assemblies and attached components are also provided.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: February 7, 2006
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Benson Chan, John M. Lauffer
  • Patent number: 6986198
    Abstract: A method of forming a printed circuit card with a metal power plane layer between two photoimageable dielectric layers is provided. Photoformed metal filled vias plated through holes are in the photopatternable material, and signal circuitry is on the surfaces of each of the dielectric materials connected to the vias and plated through holes. A border may be around the card including a metal layer termination in from the edge of one of the dielectric layers. Copper foil with clearance holes is provided. First and second layers of photoimageable curable dielectric material are on opposite sides of the copper. Patterns are developed on the first and second layers of the photoimageable material to reveal the metal layer through vias. Through holes are developed where holes were patterned in both dielectric layers. The surfaces of the photoimageable material, vias and through holes are metallized by copper plating, preferably using photoresist.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: January 17, 2006
    Assignee: International Business Machines Corporation
    Inventors: Kenneth Fallon, Miguel A. Jimarez, Ross W. Keesler, John M. Lauffer, Roy H. Magnuson, Voya R. Markovich, Irv Memis, Jim P. Paoletti, Marybeth Perrino, John A. Welsh, William E. Wilson
  • Patent number: 6964884
    Abstract: A circuitized substrate in which three conductive layers (e.g., electroplated copper foil) are bonded (e.g., laminated) to two dielectric layers. Each of the foil surfaces which physically bond to a respective dielectric layer are smooth (e.g., preferably by chemical processing) and may include a thin, organic layer thereon. One of the conductive layers may function as a ground or voltage (power) plane while the other two may function as signal planes with a plurality of individual signal lines as part thereof. An electrical assembly and an information handling system utilizing such a circuitized substrate are also provided, as is a method of making the substrate.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: November 15, 2005
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: Benson Chan, John M. Lauffer
  • Patent number: 6900392
    Abstract: An information handling system (e.g., computer, server, etc.) Utilizing at least one circuitized substrate assembly of robust construction and possessing enhanced operational capabilities. The substrate assemblies include a substrate having at least one opening which is substantially filled with a conductive paste prior to bonding. Once bonded, the paste is also partially located within the other opening to provide an effective electrical connection therewith.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: May 31, 2005
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: James W. Fuller, Jr., John M. Lauffer, Voya R. Markovich
  • Patent number: 6894228
    Abstract: A method and structure for implementing dense wiring, in printed circuit board or chip carrier applications, which provides superior electrical characteristics while preserving the system resistance and characteristic impedance requirements. The dense wiring is characterized by requiring that all wires have a sufficient cross-sectional area to ensure the longest wires used do not exceed a maximum resistance by either sorting wire lengths and allowing acceptably “short” wires to use denser circuit lines or by providing short lengths of short circuit lines in those areas where necessary and switching to less dense, lower resistance lines where possible. The disclosure also provides for dense wiring in component areas that can then be converted to low resistance wiring with application of a buried via.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: May 17, 2005
    Assignee: International Business Machines Corporation
    Inventors: Donald O. Anstrom, Bruce J. Chamberlin, John M. Lauffer, Voya R. Markovich, David L. Thomas
  • Patent number: 6872894
    Abstract: An information handling system (e.g., computer, server, etc.) Utilizing at least one circuitized substrate assembly of robust construction and possessing enhanced operational capabilities. The substrate assemblies include a substrate having at least one opening which is substantially filled with a conductive paste prior to bonding. Once bonded, the paste is also partially located within the other opening to provide an effective electrical connection therewith.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: March 29, 2005
    Assignee: Endicott Interconnect Technologies, Inc.
    Inventors: James W. Fuller, Jr., John M. Lauffer, Voya R. Markovich
  • Patent number: 6832436
    Abstract: A method for forming a substructure or an electrical structure. To form the substructure, a sheet of conductive material having exposed first and second surfaces is provided. A hole is formed through the sheet of conductive material. A first layer of dielectric material is applied to the exposed first surface, after the forming the hole. No material was inserted into the hole before applying the first layer of dielectric material to the exposed first surface. To form the electrical structure, a multilayered laminate that includes a plurality of substructures is formed such that a dielectric layer insulatively separates each pair of successive substructures.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: December 21, 2004
    Assignee: International Business Machines Corporation
    Inventors: Donald O. Anstrom, Bruce J. Chamberlin, James W. Fuller, Jr., John M. Lauffer, Voya R. Markovich, Douglas O. Powell, Joseph P. Resavy, James R. Stack
  • Patent number: 6830627
    Abstract: The present invention is a persulfate microetchant composition especially useful for removing impurities from copper surfaces during fabrication of microelectronic packages. The microetchant formulation is characterized by its ability to selectively clean copper in the presence of nickel, nickel-phosphorous and noble metal alloys therefrom. Furthermore, no deleterious galvanic etching occurs in this microetchant-substrate system so that substantially no undercutting of the copper occurs. The combination of high selectivity and no undercutting allows for a simplification of the microelectronic fabrication process and significant improvements in the design features of the microelectronic package, in particular higher density circuits. The persulfate microetchant composition is stabilized with acid and phosphate salts to provide a process that is stable, fast acting, environmentally acceptable, has high capacity, and can be performed at room temperature.
    Type: Grant
    Filed: March 23, 1999
    Date of Patent: December 14, 2004
    Assignee: International Business Machines Corporation
    Inventors: Kathleen L. Covert, John M. Lauffer, Peter A. Moschak