Patents by Inventor Keiji Wada

Keiji Wada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190193190
    Abstract: An equipment main bod includes an intermediate electrode set disposed between upper and lower welding electrodes and provided at at least one of the upper and lower welding electrode sides. The intermediate electrode set includes a plurality of intermediate units, each intermediate unit having an intermediate electrode set jig and an intermediate electrode attachable to and detachable from the intermediate electrode set jig, and is configured as a rotary type in which the plurality of intermediate units are provided so as to be rotatable in a circumferential direction such that the plurality of intermediate units sequentially stop at a welding position that is aligned with the upper and lower welding electrodes in an up-down direction. The intermediate electrode set is configured to resistance-weld the workpiece, while pressing the workpiece by the pressing unit, via the intermediate electrode of the intermediate unit at the welding position.
    Type: Application
    Filed: February 27, 2019
    Publication date: June 27, 2019
    Inventors: Keiji Wada, Takahiro Asada
  • Publication number: 20190140056
    Abstract: A silicon carbide layer includes a drift region, a body region and a source region. The drift region constitutes a first main surface and has a first conductivity type. The body region is provided on the drift region, and has a second conductivity type. It is provided on the body region to be separated from the drift region, constitutes a second main surface, and has the first conductivity type. The silicon carbide layer is provided with a trench including a first side wall portion and a first bottom portion. The silicon carbide layer is embedded in the drift region to face the first bottom portion, and includes a second conductivity type region having the second conductivity type. The second conductivity type region is electrically connected to the source region.
    Type: Application
    Filed: December 17, 2018
    Publication date: May 9, 2019
    Inventors: Keiji Wada, Takeyoshi Masuda, Hideto Tamaso, Yu Saitoh, Toru Hiyoshi, Mitsuhiko Sakai
  • Publication number: 20190123146
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate and a gate insulating film. The silicon carbide substrate has a first main surface and a second main surface opposite to the first main surface. The gate insulating film is provided on the first main surface. The silicon carbide substrate includes a first body region having p type, a second body region having p type, and a JFET region provided between the first body region and the second body region and having n type. The JFET region has both a first impurity capable of providing the p type and a second impurity capable of providing the n type. A concentration of the second impurity is higher than a concentration of the first impurity. The silicon carbide semiconductor device capable of suppressing dielectric breakdown of the gate insulating film is provided.
    Type: Application
    Filed: December 14, 2018
    Publication date: April 25, 2019
    Inventors: Kosuke Uchida, Toru Hiyoshi, Keiji Wada
  • Patent number: 10229836
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes epitaxially growing a first layer on a silicon carbide single crystal substrate, and forming a second layer at an outermost surface of the first layer. The second layer has a chemical composition or density different from that of the first layer. A ratio of a thickness of the second layer to a thickness of the first layer is more than 0% and less than or equal to 10%.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: March 12, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi
  • Patent number: 10211284
    Abstract: A silicon carbide film has first and second main surfaces. The second main surface has an element formation surface and a termination surface. The silicon carbide film has a first range that constitutes a first main surface and an intermediate surface opposite to the first main surface, and a second range that is provided on the intermediate surface and constitutes the element formation surface. The first range includes: a first breakdown voltage holding layer, and a guard ring region partially provided at the intermediate surface in the termination portion. The second range has a second breakdown voltage holding layer. The second range has one of a structure only having the second breakdown voltage holding layer in the termination portion and a structure disposed only in the element portion of the element portion and the termination portion.
    Type: Grant
    Filed: November 27, 2013
    Date of Patent: February 19, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takeyoshi Masuda, Keiji Wada
  • Patent number: 10192960
    Abstract: A silicon carbide layer includes a drift region, a body region and a source region. The drift region constitutes a first main surface and has a first conductivity type. The body region is provided on the drift region, and has a second conductivity type. It is provided on the body region to be separated from the drift region, constitutes a second main surface, and has the first conductivity type. The silicon carbide layer is provided with a trench including a first side wall portion and a first bottom portion. The silicon carbide layer is embedded in the drift region to face the first bottom portion, and includes a second conductivity type region having the second conductivity type. The second conductivity type region is electrically connected to the source region.
    Type: Grant
    Filed: June 10, 2014
    Date of Patent: January 29, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda, Hideto Tamaso, Yu Saitoh, Toru Hiyoshi, Mitsuhiko Sakai
  • Patent number: 10192961
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate and a gate insulating film. The silicon carbide substrate has a first main surface and a second main surface opposite to the first main surface. The gate insulating film is provided on the first main surface. The silicon carbide substrate includes a first body region having p type, a second body region having p type, and a JFET region provided between the first body region and the second body region and having n type. The JFET region has both a first impurity capable of providing the p type and a second impurity capable of providing the n type. A concentration of the second impurity is higher than a concentration of the first impurity. The silicon carbide semiconductor device capable of suppressing dielectric breakdown of the gate insulating film is provided.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: January 29, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kosuke Uchida, Toru Hiyoshi, Keiji Wada
  • Publication number: 20190019868
    Abstract: A silicon carbide epitaxial substrate includes a silicon carbide single crystal substrate and a silicon carbide layer. The silicon carbide single crystal substrate has a first main surface. The silicon carbide layer is on the first main surface. The silicon carbide layer includes a second main surface opposite to a surface thereof in contact with the silicon carbide single crystal substrate. The second main surface has a maximum diameter of more than or equal to 100 mm. The second main surface includes an outer peripheral region which is within 3 mm from an outer edge of the second main surface, and a central region surrounded by the outer peripheral region. The central region has a haze of less than or equal to 75 ppm.
    Type: Application
    Filed: August 4, 2016
    Publication date: January 17, 2019
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Takemi Terao, Kenji Kanbara, Taro Nishiguchi
  • Patent number: 10181594
    Abstract: The method for manufacturing a laminated metal foil (1) according to the present invention includes: a first step of forming, in a weld site (A) of laminated layers of a metal foil (2), by the use of a cutter (C) whose longitudinal cross-sectional shape is a substantially V-shape, a notch (3) that is linear in a planar view and penetrates the laminated layers of the metal foil (2) in a lamination direction (S), to cause the laminated layers of the metal foil (2) to bond to each other along the lamination direction (S) at ends (3a) of a linear notch; and a second step of bringing an electrode (E) for resistance welding into press-contact with the weld site (A) and then energizing the weld site (A) via the electrode (E), to perform resistance welding on the laminated metal foil (1).
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: January 15, 2019
    Assignee: NAG SYSTEM CO., LTD.
    Inventors: Hidemasa Nagamine, Keiji Wada
  • Publication number: 20180363166
    Abstract: A silicon carbide epitaxial substrate includes a silicon carbide single crystal substrate and a silicon carbide layer. In a direction parallel to a central region, a ratio of a standard deviation of a carrier concentration of the silicon carbide layer to an average value of the carrier concentration of the silicon carbide layer is less than 5%. The average value of the carrier concentration is more than or equal to 1×1014cm?3 and less than or equal to 5×1016cm?3. In the direction parallel to the central region, a ratio of a standard deviation of a thickness of the silicon carbide layer to an average value of the thickness of the silicon carbide layer is less than 5%. The central region has an arithmetic mean roughness (Sa) of less than or equal to 1 nm. The central region has a haze of less than or equal to 50.
    Type: Application
    Filed: October 11, 2016
    Publication date: December 20, 2018
    Inventors: Keiji Wada, Tsutomu Hori, Taro Nishiguchi
  • Publication number: 20180277635
    Abstract: A silicon carbide epitaxial substrate has a silicon carbide single-crystal substrate and a silicon carbide layer. An average value of carrier concentration in the silicon carbide layer is not less than 1×1015 cm?3 and not more than 5×1016 cm?3. In-plane uniformity of the carrier concentration is not more than 2%. The second main surface has: a groove 80 extending in one direction along the second main surface, a width of the groove in the one direction being twice or more as large as a width thereof in a direction perpendicular to the one direction, and a maximum depth of the groove from the second main surface being not more than 10 nm; and a carrot defect. A value obtained by dividing a number of the carrot defects by a number of the grooves is not more than 1/500.
    Type: Application
    Filed: August 23, 2016
    Publication date: September 27, 2018
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Taro Nishiguchi
  • Publication number: 20180237942
    Abstract: In forming of a silicon carbide layer, when an X axis indicates a first value representing, in percentage, a value obtained by dividing a flow rate of silane by a flow rate of hydrogen and a Y axis indicates a second value representing a flow rate of ammonia in sccm, the first value and the second value fall within a quadrangular region surrounded by first coordinates, second coordinates, third coordinates, and fourth coordinates in XY plane coordinates. The first coordinates are (0.05, 6.5×10?4). The second coordinates are (0.05, 4.5×10?3). The third coordinates are (0.22, 1.2×10?2). The fourth coordinates are (0.22, 1.3×10?1). After the forming of the silicon carbide layer, an average value of carrier concentration of the silicon carbide layer is more than or equal to 1×1015 cm?3 and less than or equal to 2×1016 cm?3.
    Type: Application
    Filed: August 2, 2016
    Publication date: August 23, 2018
    Inventors: Keiji Wada, Hideyuki Doi, Hironori Itoh
  • Publication number: 20180233562
    Abstract: A silicon carbide epitaxial substrate includes: a silicon carbide single crystal substrate; and an epitaxial layer. The silicon carbide single crystal substrate has a diameter of not less than 100 mm. The epitaxial layer has a thickness of not less than 10 ?m. The epitaxial layer has a carrier concentration of not less than 1×1014 cm?3 and not more than 1×1016 cm?3. A ratio of a standard deviation of the carrier concentration in a plane of the epitaxial layer to an average value of the carrier concentration in the plane is not more than 10%. The epitaxial layer has a main surface. The main surface has an arithmetic mean roughness Sa of not more than 0.3 nm. An area density of pits originated from a threading screw dislocation is not more than 1000 cm?2. Each of the pits has a maximum depth of not less than 8 nm.
    Type: Application
    Filed: August 18, 2015
    Publication date: August 16, 2018
    Inventors: Taro NISHIGUCHI, Keiji WADA, Jun GENBA, Hironori ITOH, Hideyuki DOI, Kenji HIRATSUKA
  • Publication number: 20180204942
    Abstract: A semiconductor device has a semiconductor layer and a substrate. The semiconductor layer constitutes at least a part of a current path, and is made of silicon carbide. The substrate has a first surface supporting the semiconductor layer, and a second surface opposite to the first surface. Further, the substrate is made of silicon carbide having a 4H type single-crystal structure. Further, the substrate has a physical property in which a ratio of a peak strength in a wavelength of around 500 nm to a peak strength in a wavelength of around 390 nm is 0.1 or smaller in photoluminescence measurement. In this way, the semiconductor device is obtained to have a low on-resistance.
    Type: Application
    Filed: March 12, 2018
    Publication date: July 19, 2018
    Inventors: Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Keiji Wada, Tomihito Miyazaki
  • Patent number: 9947782
    Abstract: A semiconductor device has a semiconductor layer and a substrate. The semiconductor layer constitutes at least a part of a current path, and is made of silicon carbide. The substrate has a first surface supporting the semiconductor layer, and a second surface opposite to the first surface. Further, the substrate is made of silicon carbide having a 4H type single-crystal structure. Further, the substrate has a physical property in which a ratio of a peak strength in a wavelength of around 500 nm to a peak strength in a wavelength of around 390 nm is 0.1 or smaller in photoluminescence measurement. In this way, the semiconductor device is obtained to have a low on-resistance.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: April 17, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Keiji Wada, Tomihito Miyazaki
  • Publication number: 20180096854
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes epitaxially growing a first layer on a silicon carbide single crystal substrate, and forming a second layer at an outermost surface of the first layer. The second layer has a chemical composition or density different from that of the first layer. A ratio of a thickness of the second layer to a thickness of the first layer is more than 0% and less than or equal to 10%.
    Type: Application
    Filed: April 6, 2016
    Publication date: April 5, 2018
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi
  • Publication number: 20180090461
    Abstract: A semiconductor device includes an insulating layer, a barrier electrode layer formed on the insulating layer, a Cu electrode layer that includes a metal composed mainly of copper and that is formed on a principal surface of the barrier electrode layer, and an outer-surface insulating film that includes copper oxide, that coats an outer surface of the Cu electrode layer, and that is in contact with the principal surface of the barrier electrode layer.
    Type: Application
    Filed: September 27, 2017
    Publication date: March 29, 2018
    Applicant: ROHM CO., LTD.
    Inventors: Bungo TANAKA, Keiji WADA, Satoshi KAGEYAMA
  • Publication number: 20180040701
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate and a gate insulating film. The silicon carbide substrate has a first main surface and a second main surface opposite to the first main surface. The gate insulating film is provided on the first main surface. The silicon carbide substrate includes a first body region having p type, a second body region having p type, and a JFET region provided between the first body region and the second body region and having n type. The JFET region has both a first impurity capable of providing the p type and a second impurity capable of providing the n type. A concentration of the second impurity is higher than a concentration of the first impurity. The silicon carbide semiconductor device capable of suppressing dielectric breakdown of the gate insulating film is provided.
    Type: Application
    Filed: February 10, 2016
    Publication date: February 8, 2018
    Inventors: Kosuke Uchida, Toru Hiyoshi, Keiji Wada
  • Patent number: 9887263
    Abstract: An SiC semiconductor device includes an SiC layer including a drift region forming a surface and a body region forming a part of a surface and being in contact with the drift region, a drain electrode electrically connected to a region on a side of the surface in the drift region, and a source electrode electrically connected to the body region. Main carriers which pass through the drift region and migrate between the drain electrode and the source electrode are only electrons. Z1/2 center is introduced into the drift region at a concentration not lower than 1×1013 cm?3 and not higher than 1×1015 cm?3.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: February 6, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Keiji Wada
  • Publication number: 20180005816
    Abstract: A semiconductor laminate includes a silicon carbide substrate having a first main surface and a second main surface opposite the first main surface, and an epitaxial layer composed of silicon carbide disposed on the first main surface. The second main surface has an average value of roughness Ra of 0.1 ?m or more and 1 ?m or less with a standard deviation of 25% or less of the average value.
    Type: Application
    Filed: June 23, 2015
    Publication date: January 4, 2018
    Inventors: Kenji Kanbara, Keiji Wada, Tsubasa Honke