Patents by Inventor Keiji Wada

Keiji Wada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9799515
    Abstract: A silicon carbide semiconductor device includes a silicon carbide layer having a first main surface and a second main surface opposite to the first main surface. In the second main surface of the silicon carbide layer, a trench having a depth in a direction from the second main surface toward the first main surface is provided, and the trench has a sidewall portion where a second layer and a third layer are exposed and a bottom portion, where a first layer is exposed. A position of the bottom portion of the trench in a direction of depth of the trench is located on a side of the second main surface relative to a site located closest to the first main surface in a region where the second layer and the first layer are in contact with each other, or located as deep as the site in the direction of depth.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: October 24, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Patent number: 9777404
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes: a step of placing a silicon carbide single crystal substrate within a chamber and reducing a pressure within the chamber; a step of increasing a temperature within the chamber to a first temperature; a step of introducing hydrogen gas into the chamber and adjusting the pressure within the chamber; a step of introducing hydrocarbon gas into the chamber; a substrate reforming step of increasing the temperature within the chamber to a second temperature and holding the temperature at the second temperature for a predetermined time, with the adjusted pressure within the chamber and a flow rate of the hydrogen gas being maintained and the hydrocarbon gas being introduced; and a step of growing an epitaxial layer on the silicon carbide single crystal substrate by introducing silane gas into the chamber with the second temperature being maintained.
    Type: Grant
    Filed: May 21, 2015
    Date of Patent: October 3, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Taro Nishiguchi, Jun Genba
  • Publication number: 20170250082
    Abstract: A silicon carbide semiconductor device includes a silicon carbide layer having a first main surface and a second main surface opposite to the first main surface. In the second main surface of the silicon carbide layer, a trench having a depth in a direction from the second main surface toward the first main surface is provided, and the trench has a sidewall portion where a second layer and a third layer are exposed and a bottom portion, where a first layer is exposed. A position of the bottom portion of the trench in a direction of depth of the trench is located on a side of the second main surface relative to a site located closest to the first main surface in a region where the second layer and the first layer are in contact with each other, or located as deep as the site in the direction of depth.
    Type: Application
    Filed: May 11, 2017
    Publication date: August 31, 2017
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Patent number: 9728628
    Abstract: A silicon carbide epitaxial layer includes: a first impurity region; a second impurity region; and a third impurity region. A gate insulating film is in contact with the first impurity region, the second impurity region, and the third impurity region. A groove portion is formed in a surface of the first impurity region, the surface being in contact with the gate insulating film, the groove portion extending in one direction along the surface, a width of the groove portion in the one direction being twice or more as large as a width of the groove portion in a direction perpendicular to the one direction, a maximum depth of the groove portion from the surface being not more than 10 nm.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: August 8, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi, Taku Horii, Kosuke Uchida
  • Patent number: 9728633
    Abstract: A silicon carbide semiconductor device includes: a silicon carbide semiconductor layer having a main surface, the main surface being provided with a trench which has a bottom portion and a sidewall inclined with respect to the main surface; a gate insulating film covering each of the bottom portion and the sidewall; a gate electrode provided at least on the gate insulating film; and an upper insulating film provided on the main surface and having a part which protrudes into the trench.
    Type: Grant
    Filed: September 8, 2014
    Date of Patent: August 8, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Keiji Wada, Takeyoshi Masuda, Yu Saitoh
  • Patent number: 9722027
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate and a gate electrode. The silicon carbide substrate includes a first source region and a second source region, a first body region, a second body region, a first drift region, a second drift region, a third drift region, and a first connection region. The first connection region is provided to include a first intersection and a second intersection, the first intersection being an intersection of a straight line along a first straight-line portion and a straight line along a second straight-line portion, the second intersection being an intersection of a straight line along a third straight-line portion and a straight line along a fourth straight-line portion, and the first connection region has a second conductivity type.
    Type: Grant
    Filed: June 25, 2014
    Date of Patent: August 1, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Keiji Wada
  • Patent number: 9691859
    Abstract: There is provided a silicon carbide semiconductor device allowing for integration of a transistor element and a Schottky barrier diode while avoiding reduction of an active region and decrease of a breakdown voltage. A silicon carbide semiconductor device includes a silicon carbide layer. The silicon carbide layer includes: a first region defining an outer circumference portion of an element region in which a transistor element is provided; and a JTE region provided external to the first region in a drift layer and electrically connected to the first region. The first region is provided with at least one opening through which the drift layer is exposed. The silicon carbide semiconductor device further includes a Schottky electrode provided in the opening and forming a Schottky junction with the drift layer.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: June 27, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Keiji Wada, Takeyoshi Masuda
  • Patent number: 9679986
    Abstract: A gate insulating film is provided on a trench. The gate insulating film has a trench insulating film and a bottom insulating film. The trench insulating film covers each of a side wall and a bottom portion. The bottom insulating film is provided on the bottom portion with a trench insulating film being interposed therebetween. The bottom insulating film has a carbon atom concentration lower than that of the trench insulating film. The gate electrode is in contact with a portion of the trench insulating film on the side wall. Accordingly, a low threshold voltage and a large breakdown voltage can be attained.
    Type: Grant
    Filed: December 2, 2015
    Date of Patent: June 13, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Takeyoshi Masuda, Yu Saitoh, Hideki Hayashi, Toru Hiyoshi, Keiji Wada
  • Patent number: 9680006
    Abstract: A silicon carbide semiconductor device includes a silicon carbide layer having a first main surface and a second main surface opposite to the first main surface. In the second main surface of the silicon carbide layer, a trench having a depth in a direction from the second main surface toward the first main surface is provided, and the trench has a sidewall portion where a second layer and a third layer are exposed and a bottom portion, where a first layer is exposed. A position of the bottom portion of the trench in a direction of depth of the trench is located on a side of the second main surface relative to a site located closest to the first main surface in a region where the second layer and the first layer are in contact with each other, or located as deep as the site in the direction of depth.
    Type: Grant
    Filed: June 17, 2014
    Date of Patent: June 13, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Publication number: 20170154953
    Abstract: A silicon carbide semiconductor device includes an impurity region including a p type impurity and disposed within a silicon carbide layer to surround an element region as seen in plan view. The impurity region has a peak concentration of the p type impurity at a position within the silicon carbide layer distant from a first main surface. The peak concentration is not less than 1×1016 cm?3 and not more than 5×1017 cm?3. The impurity region is formed by implanting ions of the p type impurity into the silicon carbide layer. Then, a silicon dioxide film is formed to cover the first main surface of the silicon carbide layer by performing a thermal oxidation process on the silicon carbide layer, and the concentration of the p type impurity in the vicinity of the first main surface is lowered.
    Type: Application
    Filed: May 8, 2015
    Publication date: June 1, 2017
    Inventors: Keiji Wada, Ryosuke Kubota, Toru Hiyoshi
  • Patent number: 9647081
    Abstract: A method for manufacturing a silicon carbide semiconductor device includes steps of preparing a silicon carbide substrate having a first main surface and a second main surface opposite to the first main surface, forming a groove portion in the first main surface of the silicon carbide substrate, and cutting the silicon carbide substrate at the groove portion. The step of forming the groove portion includes a step of thermally etching the silicon carbide substrate using chlorine. Thereby, a method for manufacturing a silicon carbide semiconductor device capable of suppressing damage to a chip is provided.
    Type: Grant
    Filed: July 9, 2014
    Date of Patent: May 9, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Takeyoshi Masuda, Mitsuhiko Sakai
  • Patent number: 9647072
    Abstract: A silicon carbide semiconductor device has a silicon carbide substrate, a gate insulating film, and a gate electrode. Silicon carbide substrate includes a first impurity region having a first conductivity type, a well region being in contact with the first impurity region and having a second conductivity type which is different from the first conductivity type, and a second impurity region separated from the first impurity region by the well region and having the first conductivity type. The gate insulating film is in contact with the first impurity region and the well region. The gate electrode is in contact with the gate insulating film and is arranged opposite to the well region with respect to the gate insulating film. A specific on-resistance at a voltage which is half a gate driving voltage applied to the gate electrode is smaller than twice the specific on-resistance at the gate driving voltage.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: May 9, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada, Takashi Tsuno
  • Publication number: 20170117381
    Abstract: There are provided a high-quality semiconductor device having stable characteristics and a method for manufacturing such a semiconductor device. The semiconductor device includes: a substrate having a main surface; and a silicon carbide layer formed on the main surface of the substrate and including a side surface inclined relative to the main surface. The side surface substantially includes a {03-3-8} plane. The side surface includes a channel region.
    Type: Application
    Filed: January 5, 2017
    Publication date: April 27, 2017
    Inventors: Takeyoshi Masuda, Shin Harada, Misako Honaga, Keiji Wada, Toru Hiyoshi
  • Patent number: 9627525
    Abstract: Provided is a silicon carbide semiconductor device that enables integration of a transistor element and a Schottky barrier diode while avoiding the reduction of an active region. A silicon carbide semiconductor device includes a silicon carbide layer, a gate insulating film, a Schottky electrode being Schottky functioned to a drift layer via a first contact hole and an opening, a gate electrode being arranged on the gate insulating film, an insulating layer being arranged so as to cover the gate insulating film, the gate electrode, and the Schottky electrode and having a second contact hole for exposing the gate electrode, and a gate pad electrode being arranged on the insulating layer so as to overlap the Schottky electrode in a plan view and being electrically connected to the gate electrode via the second contact hole.
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: April 18, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Keiji Wada, Takeyoshi Masuda
  • Patent number: 9608074
    Abstract: A silicon carbide semiconductor device includes a silicon carbide substrate, a gate electrode, and a drain electrode. A trench is formed in a second main surface of the silicon carbide substrate. The silicon carbide substrate includes a first conductivity type region, a body region, a source region, and a first second conductivity type region surrounded by the first conductivity type region. The trench is formed of a side wall surface and a bottom portion. An impurity concentration of the first second conductivity type region is lower than an impurity concentration of the first conductivity type region. The first second conductivity type region is provided so as to face a region between a first contact point and a second contact point and be separated apart from a first main surface.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: March 28, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Toru Hiyoshi
  • Patent number: 9559217
    Abstract: A silicon carbide semiconductor device includes a silicon carbide layer, an insulating layer, a Schottky electrode, and a reaction region. The silicon carbide layer includes a p type region in contact with a first main surface and an n type region in contact with the p type region and the first main surface. The insulating layer has a third main surface, a fourth main surface, and a side wall surface connecting the third main surface and the fourth main surface, and is in contact with the first main surface at the fourth main surface. The Schottky electrode is in contact with the first main surface and the side wall surface. The reaction region is in contact with the insulating layer, the Schottky electrode, and the p type region. The reaction region contains an element constituting the Schottky electrode, an element constituting the insulating layer, silicon, and carbon.
    Type: Grant
    Filed: April 2, 2014
    Date of Patent: January 31, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Kenji Kanbara
  • Patent number: 9543429
    Abstract: There is provided a silicon carbide semiconductor device allowing for increased switching speed with a simpler configuration. A silicon carbide semiconductor device includes: a gate electrode provided on a gate insulating film; and a gate pad. The gate electrode includes a first comb-tooth shaped electrode portion extending from outside of the gate pad toward a circumferential edge portion of the gate pad and overlapping with the gate pad at the circumferential edge portion of the gate pad when viewed in a plan view. A p+ region includes: a central portion overlapping with the gate pad when viewed in the plan view; and a peripheral portion extending from the central portion toward the outside of the gate pad, the peripheral portion being provided to face the first comb-tooth shaped electrode portion of the gate electrode with a space interposed therebetween.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: January 10, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
  • Publication number: 20160355949
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes: a step of placing a silicon carbide single crystal substrate within a chamber and reducing a pressure within the chamber; a step of increasing a temperature within the chamber to a first temperature; a step of introducing hydrogen gas into the chamber and adjusting the pressure within the chamber; a step of introducing hydrocarbon gas into the chamber; a substrate reforming step of increasing the temperature within the chamber to a second temperature and holding the temperature at the second temperature for a predetermined time, with the adjusted pressure within the chamber and a flow rate of the hydrogen gas being maintained and the hydrocarbon gas being introduced; and a step of growing an epitaxial layer on the silicon carbide single crystal substrate by introducing silane gas into the chamber with the second temperature being maintained.
    Type: Application
    Filed: May 21, 2015
    Publication date: December 8, 2016
    Inventors: Keiji Wada, Taro Nishiguchi, Jun Genba
  • Publication number: 20160351667
    Abstract: A silicon carbide epitaxial layer includes: a first impurity region; a second impurity region; and a third impurity region. A gate insulating film is in contact with the first impurity region, the second impurity region, and the third impurity region. A groove portion is formed in a surface of the first impurity region, the surface being in contact with the gate insulating film, the groove portion extending in one direction along the surface, a width of the groove portion in the one direction being twice or more as large as a width of the groove portion in a direction perpendicular to the one direction, a maximum depth of the groove portion from the surface being not more than 10 nm.
    Type: Application
    Filed: July 22, 2015
    Publication date: December 1, 2016
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi, Taku Horii, Kosuke Uchida
  • Patent number: 9490319
    Abstract: The trench has, in a cross-sectional view, a first corner portion which is an intersection between a first sidewall surface and a bottom portion and a second corner portion which is an intersection between a second sidewall surface and the bottom portion. A first layer has a second-conductivity-type region. In a cross-sectional view, the second-conductivity-type region is arranged to intersect with a line which passes through any of the first corner portion and the second corner portion and is in parallel to a <0001> direction of a silicon carbide crystal forming the silicon carbide layer. A ratio calculated by dividing SP by ST is not lower than 20% and not higher than 130%, where ST represents a total area of the trenches in a boundary surface between the first layer and a second layer and SP represents a total area of the second-conductivity-type regions in a plan view.
    Type: Grant
    Filed: February 4, 2014
    Date of Patent: November 8, 2016
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Yu Saitoh, Takeyoshi Masuda