Patents by Inventor Osamu Miyahara
Osamu Miyahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20150047735Abstract: A method for heat treating a metal tube or pipe is provided to perform heat treatment in such a manner that metal tubes or pipes (1) to be accommodated in a heat treatment furnace are laid down on a plurality of cross beams (22) arranged along a longitudinal direction of the metal tubes or pipes with the distance between adjacent cross beams being in a range of 200 to 2500 mm. This makes it possible to inhibit bending and scratches of the metal tubes or pipes without causing discoloration and deterioration of the manufacturing efficiency for the metal tubes or pipes. When the metal tubes or pipes (1) are laid down on the cross beams (22), spacers may be interposed between the metal tubes or pipes (1) and the cross beams (22) on which they are laid down.Type: ApplicationFiled: March 8, 2013Publication date: February 19, 2015Inventors: Osamu Miyahara, Toshihiro Imoto
-
Patent number: 8703400Abstract: In the coating treatment apparatus, in a first treatment chamber, the front and rear surfaces of the substrate held by a transfer arm are inverted by a turning mechanism, and a coating solution is applied from a coating nozzle to the rear surface of the substrate. The substrate is transferred into a second treatment chamber, in which the coating solution on the rear surface is heated by a heating unit to cure, thereby forming a coating film on the rear surface of the substrate. The formation of the coating film by the coating treatment apparatus is performed before exposure processing, whereby the rear surface of the substrate can be flat for the exposure processing.Type: GrantFiled: March 7, 2011Date of Patent: April 22, 2014Assignee: Tokyo Electron LimitedInventors: Kenji Tsutsumi, Junichi Kitano, Osamu Miyahara, Hideharu Kyouda
-
Patent number: 8398320Abstract: A non-transitory storage medium stores software for performing a rinsing process on a substrate, after a developing process is performed on a light-exposed pattern disposed thereon. The sequence includes throwing off a developing solution from the substrate after development; supplying a water-based cleaning liquid onto the substrate; supplying a surfactant-containing rinsing liquid onto the substrate to replace liquid remaining on the substrate with the surfactant-containing rinsing liquid; and rotating the substrate to expand and throw off the surfactant-containing rinsing liquid on the substrate.Type: GrantFiled: May 27, 2011Date of Patent: March 19, 2013Assignee: Tokyo Electron LimitedInventors: Yasuhiro Takaki, Osamu Miyahara, Keiichi Tanaka, Shinya Wakamizu, Takashi Terada
-
Patent number: 8366872Abstract: According to the present invention, during the photolithography processing of a substrate, exposure processing is performed immediately after removal of a coating film on the rear surface of the substrate, and a coating film is formed on the rear surface of the substrate immediately after the exposure processing. Thereafter, etching treatment and so on are performed, and a series of these treatment and processing steps are performed a predetermined number of times. The coating film has been formed on the rear surface of the substrate at the time for the etching treatment, so that even if the coating film gets minute scratches, the rear surface of the substrate itself is protected by the coating film and thus never scratched. Further, since the coating film on the rear surface of the substrate is removed immediately before the exposure processing, the rear surface of the substrate can be flat for the exposure processing.Type: GrantFiled: June 15, 2011Date of Patent: February 5, 2013Assignee: Tokyo Electron LimitedInventors: Kenji Tsutsumi, Junichi Kitano, Osamu Miyahara, Hideharu Kyouda
-
Patent number: 8313591Abstract: An austenitic heat resistant alloy, which contains, by mass percent, C?0.15%, Si?2%, Mn?3%, Ni: 40 to 80%, Cr: 15 to 40%, W and Mo: 1 to 15% in total content, Ti?3%, Al?3%, N?0.03%, O?0.03%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfies the conditions [P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.050], [0.2?P2=Ti+2Al?7.5?10×P1], [P2?9.0?100×O] and [N?0.002×P2+0.019] can prevent both the liquation crack in the HAZ and the brittle crack in the HAZ and also can prevent defects due to welding fabricability, which occur during welding fabrication, and moreover has excellent creep strength at high temperatures. Therefore, the alloy can be used suitably as a material for constructing high temperature machines and equipment, such as power generating boilers, plants for the chemical industry and so on.Type: GrantFiled: December 24, 2009Date of Patent: November 20, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Hirata, Atsuro Iseda, Hirokazu Okada, Hiroyuki Semba, Kaori Kawano, Osamu Miyahara
-
Patent number: 8293169Abstract: A high strength, ductile, and tough Ni-base heat resistant alloy comprises by mass percent, C: 0.1% or less, Si: 1% or less, Mn: 1% or less, Cr: not less than 15% to less than 28%, Fe: 15% or less, W: more than 5% to not more than 20%, Al: more than 0.5% to not more than 2%, Ti: more than 0.5% to not more than 2%, Nd: 0.001 to 0.1% and B: 0.0005 to 0.01%, with the balance being Ni and impurities. Impurity contents of P, S, Sn, Pb, Sb, Zn and As are P: 0.03% or less, S: 0.01% or less, Sn: 0.020% or less, Pb: 0.010% or less, Sb: 0.005% or less, Zn: 0.005% or less and As: 0.005% or less, and formulas of [0.015?Nd+13.4×B?0.13], [Sn+Pb?0.025] and [Sb+Zn +As?0.010] are met.Type: GrantFiled: March 24, 2011Date of Patent: October 23, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Semba, Atsuro Iseda, Hiroyuki Hirata, Kaori Kawano, Masaaki Igarashi, Osamu Miyahara
-
Publication number: 20120061021Abstract: In the present invention, a plurality of rounds of patterning are performed on a substrate. In a patterning system, the substrate on which a first round of patterning has been performed is transferred to a planarizing film forming unit, where a planarizing film is formed above the substrate. The substrate is then transferred to the patterning system and subjected to a second round of patterning. The time from the completion of the forming processing of the planarizing film to the start of the second round of patterning is managed to be constant among the substrates. According to the present invention, in the pattern forming processing of performing a plurality of rounds of patterning, a pattern with a desired dimension can be stably formed above the substrate.Type: ApplicationFiled: November 18, 2011Publication date: March 15, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Hideharu Kyouda, Junichi Kitano, Osamu Miyahara, Kenji Tsutsumi
-
Patent number: 8083959Abstract: In the present invention, a plurality of rounds of patterning are performed on a substrate. In a patterning system, the substrate on which a first round of patterning has been performed is transferred to a planarizing film forming unit, where a planarizing film is formed above the substrate. The substrate is then transferred to the patterning system and subjected to a second round of patterning. The time from the completion of the forming processing of the planarizing film to the start of the second round of patterning is managed to be constant among the substrates. According to the present invention, in the pattern forming processing of performing a plurality of rounds of patterning, a pattern with a desired dimension can be stably formed above the substrate.Type: GrantFiled: December 18, 2007Date of Patent: December 27, 2011Assignee: Tokyo Electron LimitedInventors: Hideharu Kyouda, Junichi Kitano, Osamu Miyahara, Kenji Tsutsumi
-
Patent number: 8054443Abstract: A developing method is used for subjecting a light-exposed resist film disposed on a wafer W to a developing process by a developing solution and a rinsing process by a rinsing liquid. In a state where the resist film on the wafer W is wet with the developing solution or rinsing liquid before a drying process is performed on the wafer W, a chemical liquid (curing chemical liquid), which contains a resist curing aid contributory to curing of a resist film remaining on the wafer W, is supplied onto a surface of the wafer W. Then, ultraviolet rays are radiated onto a surface of the wafer to cure a resist film remaining on the wafer W by a synergistic effect of the resist curing aid and the ultraviolet rays thus radiated, so as to prevent pattern fall.Type: GrantFiled: November 18, 2008Date of Patent: November 8, 2011Assignee: Tokyo Electron LimitedInventors: Junichi Kitano, Osamu Miyahara, Shinya Wakamizu
-
Publication number: 20110240597Abstract: According to the present invention, during the photolithography processing of a substrate, exposure processing is performed immediately after removal of a coating film on the rear surface of the substrate, and a coating film is formed on the rear surface of the substrate immediately after the exposure processing. Thereafter, etching treatment and so on are performed, and a series of these treatment and processing steps are performed a predetermined number of times. The coating film has been formed on the rear surface of the substrate at the time for the etching treatment, so that even if the coating film gets minute scratches, the rear surface of the substrate itself is protected by the coating film and thus never scratched. Further, since the coating film on the rear surface of the substrate is removed immediately before the exposure processing, the rear surface of the substrate can be flat for the exposure processing.Type: ApplicationFiled: June 15, 2011Publication date: October 6, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Kenji TSUTSUMI, Junichi Kitano, Osamu Miyahara, Hideharu Kyouda
-
Publication number: 20110229120Abstract: A rinsing method for performing a rinsing process on a substrate, after a developing process is performed on a light-exposed pattern disposed thereon, includes a step (STEP 5) of throwing off a developing solution from the substrate after development; a step (STEP 6) of supplying a water-based cleaning liquid onto the substrate; a step (STEP 7) of supplying a surfactant-containing rinsing liquid onto the substrate to replace liquid remaining on the substrate with the surfactant-containing rinsing liquid; and a step (STEP 8) of rotating the substrate to expand and throw off the surfactant-containing rinsing liquid on the substrate. STEP 8 is arranged to supply the surfactant-containing rinsing liquid for a supply time of 5 seconds or less. STEP 9 is arranged to include a first period with a lower rotation number and a second period with a higher rotation number, and to set the rotation number of the substrate in the first period to be more than 300 rpm and less than 1,000 rpm.Type: ApplicationFiled: May 27, 2011Publication date: September 22, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Yasuhiro TAKAKI, Osamu Miyahara, Keiichi Tanaka, Shinya Wakamizu, Takashi Terada
-
Publication number: 20110223055Abstract: A Ni-base heat resistant alloy, which comprises by mass percent, C: 0.1% or less, Si: 1% or less, Mn: 1% or less, Cr: not less than 15% to less than 28%, Fe: 15% or less, W: more than 5% to not more than 20%, Al: more than 0.5% to not more than 2%, Ti: more than 0.5% to not more than 2%, Nd: 0.001 to 0.1% and B: 0.0005 to 0.01%, with the balance being Ni and impurities, in which the contents of P, S, Sn, Pb, Sb, Zn and As among the impurities are P: 0.03% or less, S: 0.01% or less, Sn: 0.020% or less, Pb: 0.010% or less, Sb: 0.005% or less, Zn: 0.005% or less and As: 0.005% or less, and further satisfies the formulas of [0.015?Nd+13.4×B?0.13], [Sn+Pb?0.025] and [Sb+Zn+As?0.010] is an alloy in which much higher strength than the conventional Ni-base heat resistant alloy can be achieved, the ductility and toughness after a long period of use at a high temperature are remarkably improved, and moreover the zero ductility temperature and the hot workability are also further improved.Type: ApplicationFiled: March 24, 2011Publication date: September 15, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hiroyuki SEMBA, Atsuro ISEDA, Hiroyuki HIRATA, Kaori KAWANO, Masaaki IGARASHI, Osamu MIYAHARA
-
Publication number: 20110155693Abstract: In the coating treatment apparatus, in a first treatment chamber, the front and rear surfaces of the substrate held by a transfer arm are inverted by a turning mechanism, and a coating solution is applied from a coating nozzle to the rear surface of the substrate. The substrate is transferred into a second treatment chamber, in which the coating solution on the rear surface is heated by a heating unit to cure, thereby forming a coating film on the rear surface of the substrate. The formation of the coating film by the coating treatment apparatus is performed before exposure processing, whereby the rear surface of the substrate can be flat for the exposure processing.Type: ApplicationFiled: March 7, 2011Publication date: June 30, 2011Applicant: TOKYO ELECTRON LIMITEDInventors: Kenji TSUTSUMI, Junichi KITANO, Osamu MIYAHARA, Hideharu KYOUDA
-
Patent number: 7968278Abstract: A rinsing method for performing a rinsing process on a substrate, after a developing process is performed on a light-exposed pattern disposed thereon, includes a step (STEP 5) of throwing off a developing solution from the substrate after development; a step (STEP 6) of supplying a water-based cleaning liquid onto the substrate; a step (STEP 7) of supplying a surfactant-containing rinsing liquid onto the substrate to replace liquid remaining on the substrate with the surfactant-containing rinsing liquid; and a step (STEP 8) of rotating the substrate to expand and throw off the surfactant-containing rinsing liquid on the substrate. STEP 8 is arranged to supply the surfactant-containing rinsing liquid for a supply time of 5 seconds or less. STEP 9 is arranged to include a first period with a lower rotation number and a second period with a higher rotation number, and to set the rotation number of the substrate in the first period to be more than 300 rpm and less than 1,000 rpm.Type: GrantFiled: March 2, 2005Date of Patent: June 28, 2011Assignee: Tokyo Electron LimitedInventors: Yasuhiro Takaki, Osamu Miyahara, Keiichi Tanaka, Shinya Wakamizu, Takashi Terada
-
Patent number: 7959988Abstract: A coating film forming apparatus includes a process section including one or more coating units and one or more thermally processing units; a pre-coating cleaning unit configured to perform cleaning on a back surface and an edge portion of a substrate; and a pre-coating check unit configured to check a state of a back surface and an edge portion of the substrate. A control section is configured to realize a sequence of cleaning the substrate by the pre-coating cleaning unit, checking the substrate by the pre-coating check unit, making a judgment based on a check result thus obtained of whether or not a state of particles on a back surface and an edge portion of the substrate is within an acceptable range, and permitting transfer of the substrate into the process section where the state of particles is within the acceptable range.Type: GrantFiled: November 23, 2007Date of Patent: June 14, 2011Assignee: Tokyo Electron LimitedInventors: Taro Yamamoto, Yasushi Takiguchi, Akihiro Fujimoto, Hideharu Kyouda, Junichi Kitano, Osamu Miyahara, Kenji Tsutsumi
-
Patent number: 7926441Abstract: In the coating treatment apparatus, in a first treatment chamber, the front and rear surfaces of the substrate held by a transfer arm are inverted by a turning mechanism, and a coating solution is applied from a coating nozzle to the rear surface of the substrate. The substrate is transferred into a second treatment chamber, in which the coating solution on the rear surface is heated by a heating unit to cure, thereby forming a coating film on the rear surface of the substrate. The formation of the coating film by the coating treatment apparatus is performed before exposure processing, whereby the rear surface of the substrate can be flat for the exposure processing.Type: GrantFiled: January 18, 2008Date of Patent: April 19, 2011Assignee: Tokyo Electron LimitedInventors: Kenji Tsutsumi, Junichi Kitano, Osamu Miyahara, Hideharu Kyouda
-
Patent number: 7857680Abstract: A method for producing a glass substrate for a magnetic disk by polishing a circular glass plate, which comprises a step of polishing the principal plane of the circular glass plate by using a slurry containing a CeO2 crystal powder, the CeO2 crystal powder being obtained in such a manner that a melt containing CeO2 is quenched to obtain an amorphous material, and the amorphous material is subjected to heat treatment to obtain a CeO2 crystals-precipitated amorphous material, which is subjected to acid treatment to separate and extract the CeO2 crystal powder from the CeO2 crystals-precipitated amorphous material.Type: GrantFiled: April 25, 2007Date of Patent: December 28, 2010Assignee: Asahi Glass Company, LimitedInventors: Katsuaki Miyatani, Osamu Miyahara, Yuzuru Tanabe, Hiroshi Usui, Yoshihisa Beppu, Kazuo Sunahara, Mitsuru Horie, Satoshi Kashiwabara, Tomohiro Sakai, Yoshinori Kon, Iori Yoshida
-
Publication number: 20100166594Abstract: An austenitic heat resistant alloy, which comprises, by mass percent, C?0.15%, Si?2%, Mn?3%, Ni: 40 to 80%, Cr: 15 to 40%, W and Mo: 1 to 15% in total content, Ti?3%, Al?3%, N?0.03%, O?0.03%, with the balance being Fe and impurities, and among the impurities P?0.04%, S?0.03%, Sn?0.1%, As?0.01%, Zn?0.01%, Pb?0.01% and Sb?0.01%, and satisfies the conditions [P1=S+{(P+Sn)/2}+{(As+Zn+Pb+Sb)/5}?0.050], [0.2?P2=Ti+2Al?7.5?10×P1], [P2?9.0?100×O] and [N?0.002×P2+0.019] can prevent both the liquation crack in the HAZ and the brittle crack in the HAZ and also can prevent defects due to welding fabricability, which occur during welding fabrication, and moreover has excellent creep strength at high temperatures. Therefore, the alloy can be used suitably as a material for constructing high temperature machines and equipment, such as power generating boilers, plants for the chemical industry and so on.Type: ApplicationFiled: December 24, 2009Publication date: July 1, 2010Inventors: Hiroyuki Hirata, Atsuro Iseda, Hirokazu Okada, Hiroyuki Semba, Kaori Kawano, Osamu Miyahara
-
Patent number: 7691207Abstract: A method for cleaning a disk-shape glass substrate, which comprises rotating the disk-shape glass substrate on its center with its main surface vertical, and making a cleaning fluid irradiated with ultrasonic waves run down on the outer peripheral edge surface of the rotating glass substrate.Type: GrantFiled: July 14, 2006Date of Patent: April 6, 2010Assignee: Asahi Glass Company, LimitedInventors: Osamu Miyahara, Kazuo Mannami, Kuniyuki Someya, Tsutomu Maruyama
-
Patent number: 7618895Abstract: A method for etching doughnut-type glass substrates, which comprises laminating a plurality of doughnut-type glass substrates each having a circular hole at its center so that the circular holes form a cylindrical hole, and applying an etching treatment to inner peripheral edge surfaces of the plurality of the laminated doughnut-type glass substrates all at once by means of an etching liquid or an etching gas, wherein the etching liquid or the etching gas is supplied from one end of the cylindrical hole, made to flow in the cylindrical hole, and discharged from the other end of the cylindrical hole so that it is not in contact with exposed main surfaces of the doughnut-type glass substrates at both ends of the laminate consisting of the doughnut-type glass substrates.Type: GrantFiled: November 16, 2005Date of Patent: November 17, 2009Assignee: Asahi Glass Company, LimitedInventors: Osamu Miyahara, Masami Kaneko