Patents by Inventor Steven R. Walther

Steven R. Walther has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7935942
    Abstract: A technique for low-temperature ion implantation is disclosed. In one particular exemplary embodiment, the technique may be realized as an apparatus for low-temperature ion implantation. The apparatus may comprise a pre-chill station located in proximity to an end station in an ion implanter. The apparatus may also comprise a cooling mechanism within the pre-chill station. The apparatus may further comprise a loading assembly coupled to the pre-chill station and the end station. The apparatus may additionally comprise a controller in communication with the loading assembly and the cooling mechanism to coordinate loading a wafer into the pre-chill station, cooling the wafer down to a predetermined temperature range, and loading the cooled wafer into the end station where the cooled wafer undergoes an ion implantation process.
    Type: Grant
    Filed: August 15, 2006
    Date of Patent: May 3, 2011
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Jonathan England, Steven R. Walther, Richard S. Muka, Julian Blake, Paul J. Murphy, Reuel B. Liebert
  • Publication number: 20110012495
    Abstract: An exit window can include an exit window foil, and a support grid contacting and supporting the exit window foil. The support grid can have first and second grids, each having respective first and second grid portions that are positioned in an alignment and thermally isolated from each other. The first and second grid portions can each have a series of apertures that are aligned for allowing the passage of a beam therethrough to reach and pass through the exit window foil. The second grid portion can contact the exit window foil. The first grid portion can mask the second grid portion and the exit window foil from heat caused by the beam striking the first grid portion.
    Type: Application
    Filed: July 16, 2010
    Publication date: January 20, 2011
    Applicant: Advanced Electron Beams, Inc.
    Inventors: Steven R. Walther, Gerald M. Friedman, Michael L. Bufano
  • Patent number: 7820527
    Abstract: An approach for providing a cleave initiation using a varying ion implant dose is described. In one embodiment, there is a method of forming a substrate. In this embodiment, a semiconductor material is provided and implanted with a spatially varying dose of one or more ion species. A handler substrate is attached to the implanted semiconductor material. A cleave of the implanted semiconductor material is initiated from the handler substrate at a preferential location that is a function of a dose gradient that develops from the spatially varying dose of one or more ion species implanted into the semiconductor material.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: October 26, 2010
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Peter Nunan, Steven R. Walther, Yuri Erokhin, Paul J. Sullivan
  • Patent number: 7820987
    Abstract: An approach for predicting dose repeatability in an ion implantation is described. In one embodiment, an ion source is tuned to generate an ion beam with desired beam current. Beam current measurements are obtained from the tuned ion beam. The dose repeatability is predicted for the ion implantation as a function of the beam current measurements.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: October 26, 2010
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Morgan Evans, Norman E. Hussey, Steven R. Walther, Rekha Padmanabhan
  • Patent number: 7820460
    Abstract: Apparatuses and methods for manufacturing a solar cell are disclosed. In a particular embodiment, the solar cell may be manufactured by disposing a solar cell in a chamber having a particle source; disposing a patterned assembly comprising an aperture and an assembly segment between the particle source and the solar cell; and selectively implanting first type dopants traveling through the aperture into a first region of the solar cell while minimizing introduction of the first type dopants into a region outside of the first region.
    Type: Grant
    Filed: September 5, 2008
    Date of Patent: October 26, 2010
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Paul Sullivan, Peter Nunan, Steven R. Walther
  • Publication number: 20100155026
    Abstract: A workpiece cooling system and method are disclosed. Transferring heat away from a workpiece, such as a semiconductor wafer during ion implantation, is essential. Typically this heat is transferred to the workpiece support, or platen. In one embodiment, the desired operating temperature is determined. Based on this, a gas having a vapor pressure within a desired range, such as 10-50 torr, is selected. This range is required to be sufficiently low so as to be less than the clamping force. This condensible gas is used to fill the volume between the workpiece and the workpiece support. Heat transfer occurs based on adsorption and desorption, thereby offering improved transfer properties than traditionally employed gases, such as helium, hydrogen, nitrogen, argon and air.
    Type: Application
    Filed: December 19, 2008
    Publication date: June 24, 2010
    Inventor: Steven R. Walther
  • Patent number: 7675730
    Abstract: Techniques for detecting wafer charging in a plasma processing system are disclosed. In one particular exemplary embodiment, the techniques may be realized as an apparatus for detecting wafer charging in a plasma processing system. The apparatus may comprise a plasma chamber to produce a plasma discharge above a wafer in the plasma chamber. The apparatus may also comprise a biasing circuit to bias the wafer to draw ions from the plasma discharge towards the wafer. The apparatus may further comprise a detection mechanism to detect charge buildup on the wafer by measuring an electric field in one or more designated locations near a top surface of the wafer.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: March 9, 2010
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Walther, Bon-Woong Koo, Bernard Gregory Lindsay
  • Publication number: 20100041176
    Abstract: Apparatuses and methods for manufacturing a solar cell are disclosed. In a particular embodiment, the solar cell may be manufactured by disposing a solar cell in a chamber having a particle source; disposing a patterned assembly comprising an aperture and an assembly segment between the particle source and the solar cell; and selectively implanting first type dopants traveling through the aperture into a first region of the solar cell while minimizing introduction of the first type dopants into a region outside of the first region.
    Type: Application
    Filed: October 22, 2009
    Publication date: February 18, 2010
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Paul SULLIVAN, Peter Nunan, Steven R. Walther
  • Patent number: 7638781
    Abstract: A plasma processing system includes a process chamber, a source configured to generate a plasma in the process chamber, a platen configured to support a workpiece in the process chamber, and a pressure sensor positioned adjacent to the workpiece. The pressure sensor is configured to monitor a local pressure adjacent to the workpiece. A method includes generating a plasma in a process chamber, supporting a workpiece in the process chamber, and monitoring a local pressure adjacent to the workpiece with a pressure sensor positioned adjacent to the workpiece.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: December 29, 2009
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Walther, Harold M. Persing
  • Patent number: 7615748
    Abstract: A workpiece processing system includes a platen configured to support a workpiece, a source configured to provide an electromagnetic wave proximate a front surface of the workpiece, and a detector. The detector is configured to receive at least a portion of the electromagnetic wave and provide a detection signal representative of an outgassing rate from the workpiece of outgassing byproducts. A method of detecting an outgassing rate is also provided. The method includes providing an electromagnetic wave proximate a front surface of a workpiece, receiving at least a portion of the electromagnetic wave, and providing a detection signal representative of an outgassing rate from the workpiece of outgassing byproducts.
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: November 10, 2009
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Walther, Harold M. Persing
  • Publication number: 20090227062
    Abstract: Apparatuses and methods for manufacturing a solar cell are disclosed. In a particular embodiment, the solar cell may be manufactured by disposing a solar cell in a chamber having a particle source; disposing a patterned assembly comprising an aperture and an assembly segment between the particle source and the solar cell; and selectively implanting first type dopants traveling through the aperture into a first region of the solar cell while minimizing introduction of the first type dopants into a region outside of the first region.
    Type: Application
    Filed: September 5, 2008
    Publication date: September 10, 2009
    Inventors: Paul Sullivan, Peter Nunan, Steven R. Walther
  • Publication number: 20090209084
    Abstract: An approach for providing a cleave initiation using a varying ion implant dose is described. In one embodiment, there is a method of forming a substrate. In this embodiment, a semiconductor material is provided and implanted with a spatially varying dose of one or more ion species. A handler substrate is attached to the implanted semiconductor material.
    Type: Application
    Filed: May 12, 2008
    Publication date: August 20, 2009
    Inventors: Peter Nunan, Steven R. Walther, Yuri Erokhin, Paul J. Sullivan
  • Publication number: 20090181492
    Abstract: An approach for nano-cleaving a thin-film of silicon for solar cell fabrication is described. In one embodiment, there is a method of forming a substrate for use as a solar cell substrate. In this embodiment, a substrate of silicon is provided and implanted with an ion flux. A non-silicon substrate is attached to the thin-film of silicon to form a solar cell substrate.
    Type: Application
    Filed: January 11, 2008
    Publication date: July 16, 2009
    Inventors: Peter Nunan, Steven R. Walther, Yuri Erokhin
  • Publication number: 20090162953
    Abstract: An approach for predicting dose repeatability in an ion implantation is described. In one embodiment, an ion source is tuned to generate an ion beam with desired beam current. Beam current measurements are obtained from the tuned ion beam. The dose repeatability is predicted for the ion implantation as a function of the beam current measurements.
    Type: Application
    Filed: December 20, 2007
    Publication date: June 25, 2009
    Inventors: Morgan Evans, Norman E. Hussey, Steven R. Walther, Rekha Padmanabhan
  • Patent number: 7544957
    Abstract: A method includes receiving an input signal representative of a desired two-dimensional non-uniform dose pattern for a front surface of a workpiece, driving the workpiece relative to an ion beam to distribute the ion beam across the front surface of the workpiece, and controlling at least one parameter of an ion implanter when the ion beam is incident on the front surface of the workpiece to directly create the desired two-dimensional non-uniform dose pattern in one pass of the front surface of workpiece relative to the ion beam. The beam may be a scanned beam or a ribbon beam. An ion implanter is also provided.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: June 9, 2009
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Walther, Sandeep Mehta
  • Patent number: 7544959
    Abstract: Methods and apparatus that introduce, within the ion implant chamber or an isolated chamber in communication therewith, the capability to remove contaminants and oxide surface layers on a wafer surface prior to ion implantation, are disclosed. The mechanisms for removal of contaminants include conducting: a low energy plasma etch, heating the wafer and application of ultraviolet illumination, either in combination or individually. As a result, implantation can occur immediately after the cleaning/preparation process without the contamination potential of exposure of the wafer to an external environment. The preparation allows for the removal of surface contaminants, such as water vapor, organic materials and surface oxides.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: June 9, 2009
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Steven R. Walther, Sandeep Mehta, Naushad Variam, Ukyo Jeong
  • Publication number: 20090101848
    Abstract: A plasma processing system includes a process chamber, a source configured to generate a plasma in the process chamber, a platen configured to support a workpiece in the process chamber, and a pressure sensor positioned adjacent to the workpiece. The pressure sensor is configured to monitor a local pressure adjacent to the workpiece. A method includes generating a plasma in a process chamber, supporting a workpiece in the process chamber, and monitoring a local pressure adjacent to the workpiece with a pressure sensor positioned adjacent to the workpiece.
    Type: Application
    Filed: October 22, 2007
    Publication date: April 23, 2009
    Applicant: VARIAN SEMICONDUCTOR EQUPMENT ASSOCIATES, INC.
    Inventors: Steven R. Walther, Harold M. Persing
  • Publication number: 20090084757
    Abstract: An approach for providing uniformity control in an ion beam etch is described. In one embodiment, there is a method for providing uniform etching in an ion beam based etch process. In this embodiment, an ion beam is directed at a surface of a substrate. The surface of the substrate is etched with the ion beam. The etching is controlled to attain uniformity in the etch of the substrate. The control attains uniformity as a function of at least one ion beam based parameter selected from a plurality of ion beam based parameters.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 2, 2009
    Inventors: Yuri Erokhin, Steven R. Walther, Peter D. Nunan
  • Publication number: 20090081848
    Abstract: A method for wafer bonding two substrates activated by ion implantation is disclosed. An in situ ion bonding chamber allows ion activation and bonding to occur within an existing process tool utilized in a manufacturing process line. Ion activation of at least one of the substrates is performed at low implant energies to ensure that the wafer material below the thin surface layers remains unaffected by the ion activation.
    Type: Application
    Filed: September 17, 2008
    Publication date: March 26, 2009
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Yuri EROKHIN, Paul SULLIVAN, Steven R. WALTHER, Peter NUNAN
  • Publication number: 20090078871
    Abstract: A workpiece processing system includes a platen configured to support a workpiece, a source configured to provide an electromagnetic wave proximate a front surface of the workpiece, and a detector. The detector is configured to receive at least a portion of the electromagnetic wave and provide a detection signal representative of an outgassing rate from the workpiece of outgassing byproducts. A method of detecting an outgassing rate is also provided. The method includes providing an electromagnetic wave proximate a front surface of a workpiece, receiving at least a portion of the electromagnetic wave, and providing a detection signal representative of an outgassing rate from the workpiece of outgassing byproducts.
    Type: Application
    Filed: September 25, 2007
    Publication date: March 26, 2009
    Inventors: Steven R. Walther, Harold M. Persing