Transverse Corrugating Patents (Class 156/205)
  • Patent number: 6080495
    Abstract: A structural panel has one or more face sheets bonded by adhesive layers to a core body having two outer plastic liner sheets fusion-bonded to linear ends of inner plastic truss elements spaced apart with open spaces therebetween extending in a plane direction of the plastic liner sheets. The sheet-to-sheet adhesive bonding provides a high-strength laminate bonding that is very resistant to delamination, simple and inexpensive, and can be carried out by a preferred continuous sheet bonding technique. The all-plastic core body is highly resistant to moisture attack, and the open spaces between truss elements provide flexibility to accommodate thermal expansion and contraction. The truss construction of the core body provides high compressive and shear strength, while minimizing the amount of material required to be used. In one preferred embodiment, two metal face sheets are used, and the core body has plastic liner sheets fusion-bonded to a corrugated plastic core sheet.
    Type: Grant
    Filed: October 27, 1997
    Date of Patent: June 27, 2000
    Inventor: John Wright
  • Patent number: 6074507
    Abstract: Corrugating rolls for forming corrugated paperboard medium are given a flute valley profile having a narrow channel along the valley base between arcuate segments of the valley base that parallel the channel on opposite sides of a radial plane of symmetry. This valley base channel is of such depth as to relieve the fiber compression stress between cooperatively nipping flute tip and valley surfaces along the axial plane between respective corrugating rolls. One advantage of the invention is to increase the on-line time of plated rolls by limiting accelerated wear of the plating in the valley base channels of the rolls. The invention also provides an improved corrugating medium characterized by flute tips which are relatively less compressed as compared to adjacent flanking regions.
    Type: Grant
    Filed: January 9, 1998
    Date of Patent: June 13, 2000
    Assignee: Corrugating Roll Corporation
    Inventor: Robert A. Sukenik
  • Patent number: 6068724
    Abstract: Machine (1) and method of manufacture of a single-face corrugated board sheet whereby a fluted cardboard sheet (23) is glued to a flat sheet. The machine comprises three heating cylinders having parallel axes, tangently arranged pairwise and means (26) for positive traction driving the corrugated board sheet, said means being located downstream of the path of the corrugated board in relation to the three cylinders. The fluted sheet is pressed onto the cylinder downstream of the first contact (29) between the flat sheet and the fluted sheet, in an arc of a circle corresponding to an angle at the center (alpha) of a first predetermined value greater then zero. Said positive driving means are associated with complementary means for heating said corrugated board.
    Type: Grant
    Filed: January 5, 1996
    Date of Patent: May 30, 2000
    Assignee: OTOR
    Inventors: Jean-Jacques Barny, Jean-Marie Paultes, Louis Baillet
  • Patent number: 6062723
    Abstract: The invention provides a process for the preparation of a starch based glue for making corrugated board. The process is carried out in a system which includes a first and relatively large mixing vessel containing a stirrer. A second and smaller mixing vessel is connected to the first vessel via a recirculation path. The second and smaller mixing vessel contains means for exerting a shearing force which is greater than the shearing force exerted in the first and larger mixing vessel. The process is carried out in two steps. A first step is to make a carrier by combining water, starch and a limited amount of lye in the large vessel. A second step adds further amounts of starch, water, borax, and a second shot of lye to the carrier while in the small vessel. Adding lye in two steps is a principal aspect of the invention. If all lye is added in one step, it must be limited to an amount which does not prematurely gelatinize the starch to a level which defeats the glue making.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: May 16, 2000
    Assignee: Serco Holland
    Inventors: Anton de Valk, William van der Zanden
  • Patent number: 6048429
    Abstract: A synchronized flute double wall corrugated paperboard web is produced in a corrugating apparatus utilizing cooperatively operated single facers to provide an intermediate single face web with corrugated media on both faces, and then combining outer liners to both corrugated media immediately prior to on entry into the double backer utilizing a glue applicator that precludes glue line disturbance. The system may also be operated to produce conventional double wall board or single wall board utilizing either of the single facers. A synchronized flute double wall board provides enhanced strength and may be run on this corrugator at the same speed as single wall board.
    Type: Grant
    Filed: August 11, 1998
    Date of Patent: April 11, 2000
    Assignee: Marquip, Inc.
    Inventors: James A. Cummings, Carl R. Marschke
  • Patent number: 6032713
    Abstract: A first tension adjustor for adjusting the tension of a liner and a pitch measuring device for measuring the corrugation pitch of a first core board of a single-faced corrugated board are used. A first tension controller operates so that the tension acting on the liner is adjusted on the basis of the corrugation pitch of the first core board of the single-faced corrugated board. Further, a second tension adjustor for adjusting the tension of the single-faced corrugated board and a phase shift measuring device for measuring a phase shift between the corrugations of the first core board of the single-faced corrugated board and the corrugations of a second core board to be laminated to the first core board are used. A second tension controller operates so that the tension acting on the single-faced corrugated board is adjusted on the basis of the phase shift measured by the phase shift measuring device.
    Type: Grant
    Filed: August 19, 1997
    Date of Patent: March 7, 2000
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Hiroshi Ishibuchi, Kazukiyo Kouno, Kuniaki Wakusawa, Kouji Hattori, Yukuharu Seki, Makoto Ando
  • Patent number: 5993587
    Abstract: This invention relates to a double facer of a corrugating machine which aims to improve a drying state or bonding state between a single-faced corrugated fiberboard sheet and a liner and improve the quality of a corrugated fiberboard sheet. In a double facer for bonding together a single-faced corrugated fiberboard sheet and a liner to form a corrugated fiberboard sheet, provided are a heating member disposed along a conveying direction of the corrugated fiberboard sheet; a pressing unit, disposed so as to oppose the heating member, for pushing the corrugated fiberboard sheet against the heating member; a sheet conveying unit, disposed downstream the heating member, for conveying the corrugated fiberboard sheet; and a sheet feeding unit for feeding the corrugated fiberboard sheet toward the sheet conveying unit; while the pressing unit comprises a plurality of pressing devices disposed in series as being separated from each other along the conveying direction of the corrugated fiberboard sheet.
    Type: Grant
    Filed: February 12, 1998
    Date of Patent: November 30, 1999
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yukuharu Seki, Toshihide Kato, Tadayuki Kumagai
  • Patent number: 5972091
    Abstract: A dry blend pre-mixture composition for use in making corrugating adhesives is comprised of starch and from about 5% to about 20% of ground plant germ. The starch and germ can be derived from various plant sources and in a preferred embodiment the starch is corn starch and the germ is ground corn germ, also known as spent flake. The corrugating adhesives can be prepared by using the pre-mixture as a replacement for starch in a process for making a carrier, no-carrier or carrier-no-carrier adhesive.
    Type: Grant
    Filed: January 21, 1998
    Date of Patent: October 26, 1999
    Assignee: Corn Products International, Inc.
    Inventors: J.E. Todd Giesfeldt, Jack R. Wallace, Tammi Brandt-Janel, Roman Skuratowicz
  • Patent number: 5951816
    Abstract: The labyrinth path in the corrugating nip of a single facer is substantially reduced by utilizing a small diameter corrugating roll captured between a larger diameter conventional corrugating roll and a backing roll arrangement. The smaller diameter corrugating roll is captured to prevent bending thereof under corrugating loads. The corrugator may be operated at high speeds without the adverse increase in labyrinth path and web tension characteristic of a pair of large diameter corrugating rolls.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: September 14, 1999
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5948197
    Abstract: An essentially non-contact holddown system for a corrugator double backer utilizes air pressure supplied by a plenum positioned above and closely spaced from the lower heating section which supports the corrugated web. Continuous edge sealing membranes seal the interface between the lateral edges of the plenum and the web, and overlie the edges of the web so that the seal is enhanced by the holddown pressure.
    Type: Grant
    Filed: March 4, 1998
    Date of Patent: September 7, 1999
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5948198
    Abstract: The present invention relates to a corrugated component (10) of wood-like material. The component consists of at least three layers of wooden material sheets (1,2) which are joined together with the aid of a bonding agent. At least one (1) of said layers has it grains running at an angle to the other layers (2). The undulations (9) are created before the bonding agent hardens in order to permit the layers of the wood-like material to move relatively to each other in order to compensate for the differing bending radii of the individual layers.
    Type: Grant
    Filed: September 30, 1996
    Date of Patent: September 7, 1999
    Inventor: Christian Frode Blyt
  • Patent number: 5944252
    Abstract: A method of making corrugated board having at least one fold region includes the steps of securing at least two sheets of paper liner in complementary facing engagement to create a first multi-layer liner. A first set of ridges of a first corrugated paper medium is secured to the first multi-layer composite liner to create a first single-face web. At least two sheets of paper liner are secured in complementary facing engagement to create a second multi-layer composite liner. A first set of ridges of a second corrugated paper medium is secured to the second multi-layer composite liner to create a second single-face web. A selected portion of the second corrugated paper medium is compressed to create an area to be bent. A second set of ridges of the first corrugated paper medium is secured to the second multi-layer composite liner. Adhesive is applied to the second set of ridges of the second corrugated paper medium, except for the compressed selected portion.
    Type: Grant
    Filed: March 18, 1997
    Date of Patent: August 31, 1999
    Assignee: Connelly Containers, Inc.
    Inventors: Thomas S. Connelly, Michael J. McGinley, Alexander Strachan, III
  • Patent number: 5925209
    Abstract: In a process for manufacturing corrugated cardboard, corrugated cardboard is produced by gluing several individual webs (10, 11, 31) to each other by their mutually opposite surfaces. Several individual webs (10, 11, 31) are conveyed to an assembly point (A) and then moved over a heating device (38). The distance between the glue application points (B, C) and the assembly point (A) of the individual webs (10, 11) varies according to the speed of the webs.
    Type: Grant
    Filed: October 6, 1997
    Date of Patent: July 20, 1999
    Assignee: BHS Corrugated Maschinen und Anlagenbau GmbH
    Inventor: Hans Mosburger
  • Patent number: 5897824
    Abstract: In a single facer, the premoistened medium web is dried on both surfaces to a shallow depth immediately prior to passage through the corrugating nip. The dried shallow surface layers substantially decrease friction between the flutes of the corrugating rolls and the paper while the interior of the web is maintained in a moist condition necessary for formability.
    Type: Grant
    Filed: January 13, 1997
    Date of Patent: April 27, 1999
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5882462
    Abstract: A method for making a corrugated fiber reinforced preform for a corrugated channel is disclosed which involves the sequential application of fiber plies to a shaping tool, each of the plies individually formed to the contours of the shaping tool, using a corrugating tools, restraining means used to maintain the plies in conformance with the tool. The plies are then subjected to debulking and heated to stabilize the fiber plies in their shaped condition, with additional plies applied thereover using the same steps of application, forming, restraining and stabilizing to produce a thick debulked fiber preform which avoids wrinkling of the fibers at the radius between the web and side portions of the corrugated channel.
    Type: Grant
    Filed: June 25, 1996
    Date of Patent: March 16, 1999
    Assignees: Dow-United Technologies Composite Products, Boeing Defense and Space Group
    Inventors: Peter Gregory Donecker, Lawrence Nicholas Varholak, Jr., Mark John Schmitz, Harold Marion Goodridge, Jeffrey A. Lauder, Kirk Douglas Skaggs
  • Patent number: 5876530
    Abstract: A glue application roll 1 rotating at a circumferential velocity v.sub.1 is moved to touch a downstream side corrugating roll (an upper corrugating roll) 9 rotating at a circumferential velocity v.sub.2 via a core paper 11 and, in response to variation in vibration, noise, drive torque or pressing reaction force of the glue application roll 1 caused thereby, a setting position of the glue application roll 1 to the downstream side corrugating roll 9 is adjusted, thus a gap between the glue application roll 1 and the downstream side corrugating roll 9 is maintained approximately at a thickness of the core paper 11.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: March 2, 1999
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Yukuharu Seki, Makoto Ando, Takashi Nitta
  • Patent number: 5870884
    Abstract: A multiple compartment package having a connecting bridge with a frangible internal barrier is made from two composite or thermoplastic sheets or webs welded together to form the front and back walls of the package, and the central bridge portion is defined by one or more partitions spanning the short distance between the webs. In the preferred embodiment, multiple partitions form a plurality of parallel compartment strips to create an obstruction to penetration of substances from one packet to the other. One process for making the invention uses a comb-shaped mask and a thermoplastic insert strip interwoven between the tines of the comb. The tines are extended down between the welding heads of the packaging machine, preventing welding from taking place between the thermoplastic sheets wherever the comb mash is, with the result that the welding occurs between the strip and an alternating one of the side webs creating a zig-zag pattern that forms the vacant barrier compartments.
    Type: Grant
    Filed: July 10, 1996
    Date of Patent: February 16, 1999
    Inventor: Brian R Pike
  • Patent number: 5837085
    Abstract: A method of making a toothed belt. A toothed belt is made by guiding a strip of fabric to pass through a thermosetting resin to soak it with thermosetting resin, then the soaked fabric is guided to pass through a pair of toothed rollers to form a series of toothed grooves thereon, thereafter the fabric is guided to pass around a plane roller and simultaneously rubber material is fed into the space between the outer peripheral surface of the plane roller and said fabric. Then, the fabric is wound onto a cylindrical mold having corresponding toothed grooves thereon and its two ends are glued together to loop around the cylindrical mold, then reinforcing cords and rubber sheets are covered over the fabric. Finally, the rubber material is vulcanized to form a toothed belt. Fabrics treated by the method demonstrate considerately greater flexibility or extendibility to comply with bending when under operation. Furthermore, the tooth contour of the belt will be more accurate than conventional ones.
    Type: Grant
    Filed: April 16, 1996
    Date of Patent: November 17, 1998
    Assignee: Industrial Technology Research Institute
    Inventors: Te-Cheng Chen, Mao-Song Lee, Ruey-Sheng Shih, Huo-Sheng Liao
  • Patent number: 5827595
    Abstract: A panel adaptable for use in automotive trim applications has a laminate of a support layer and an A-side layer made of vinyl or cloth. The support layer is made of a thermoformable material such as foam, felt or polypropylene. The laminate is thermoformed to impart the contour of a rigid substrate to which the panel will be attached. The support layer retains the desired contour without the use of other materials. The panel may have a shirred appearance imparted thereto by the inclusion of a plurality of gathers thermoformed into the support layer.
    Type: Grant
    Filed: January 31, 1997
    Date of Patent: October 27, 1998
    Assignee: Simco Automotive Trim, Inc.
    Inventors: Vincent H-H Jones, Scott M. Kloock
  • Patent number: 5807452
    Abstract: The invention relates to a method for attaching wrap-around labels to cylindrical or prismatic containers starting with cutting of a section of a label from a suitable foil material. Then, the label section is shaped or deformed, maximally to the limit of what is reversible for the material being used, at a time immediately prior to the application of the label section onto the exterior of the container. The undulated label section is placed around the exterior of the container so that the edges of the label are overlapping and an adhesion or gluing process is initiated, for example, by reaction and/or heating. Reforming of the shaped or deformed label section is retarded until the label section rests against the exterior of the container along with the permitting the simultaneous progress of the adhesive process to be completed.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: September 15, 1998
    Assignee: M & W Verpackungen Mildenberger & Willing GmbH
    Inventor: Georg Schwinn
  • Patent number: 5783006
    Abstract: Method and equipment for the manufacture of corrugated paper products includes separate heaters for preparing liner and medium components. Data regarding these components is collected and an optimum conditioning for the components is determined.
    Type: Grant
    Filed: October 11, 1996
    Date of Patent: July 21, 1998
    Assignee: Inland Paperboard and Packaging, Inc.
    Inventors: Jerome J. Klockenkemper, Dennis M. Judge, Charles D. Moore
  • Patent number: 5733403
    Abstract: This invention relates to a product packaging material and method, and in particular to a product packaging material (27) formed from a length of rolled corrugated paper (20) and a method of manufacture therefor. There is provided a packaging material comprising corrugated paper (20), the corrugated paper including non-sinusoidal corrugations (16, 18, 72). There is also provided a method of making a packaging material of multi-layer corrugated paper (27) including the steps of forming corrugated paper (20) having a sheet with sinusoidal corrugations (42), and compressing the sheet to destroy the sinusoidal form of at least some of the corrugations.
    Type: Grant
    Filed: November 28, 1995
    Date of Patent: March 31, 1998
    Assignee: Aston Packaging Limited
    Inventor: Timothy Corben Morley
  • Patent number: 5728256
    Abstract: A smooth press implements the application of a covering paper against a corrugated paper passing around a ribbed cylinder or roll of a single corrugator. The smooth press comprises a series of identical support arrangements arranged side-by-side along the ribbed cylinder or roll. Each arrangement has a pad whose support surface is urged against the ribbed cylinder and is curved according to a radius approximately equal to that of the ribbed cylinder in order to cover a plurality of ribs. Each pad is movable between a position disengaged from the corrugated paper and a second position biasing the cover sheet onto the corrugated paper on said ribbed cylinder and is movable individually in a controlled fashion.
    Type: Grant
    Filed: April 15, 1996
    Date of Patent: March 17, 1998
    Assignees: Peters Maschinenfabrik GmbH, Bobst SA
    Inventors: Jens Schulz, Nicolaus Goerrissen
  • Patent number: 5702801
    Abstract: A corrugated fiberfill structure is provided including at least one fibrous web folded to form a plurality of pleats having alternating crests and bases, each of the pleats having a pair of legs in which each of the legs has a first leg surface and a second leg surface, the first leg surface of one leg being in intimate contact with the first leg surface of an adjoining leg of the pleat and the second leg surface of the one leg being in intimate contact with the second leg surface of one adjoining leg of an adjacent pleat over a portion of each leg. At least some crests define a first structural surface and at least some bases define a second structural surface; with the distance between the first and second structural surfaces defining the thickness of the structure. The pleats of the structure are so arranged across the thickness that the density of the structure varies between the first and second structural surfaces.
    Type: Grant
    Filed: October 25, 1995
    Date of Patent: December 30, 1997
    Assignee: Shinih Enterprise Co., Ltd.
    Inventor: Jung-Fu Chien
  • Patent number: 5693167
    Abstract: Method and apparatus for manufacturing corrugated board comprising two layers of corrugated medium joined together in tip-to-tip registration of the two mediums, without an intermediate liner, and with at least one outer liner. Adhesive is applied to the tips of the two mediums, and the tips are brought together and held in contact with each other while the adhesive sets at least partially during conveyance of the mediums along a linear path.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 2, 1997
    Assignee: Molins PLC
    Inventors: Michael John Cahill, Colin Stutt
  • Patent number: 5685929
    Abstract: A smooth press comprises a smooth cylinder acting conjointly with a lower ribbed cylinder in order to apply a covering paper against a corrugating paper passing around the ribbed cylinder and includes a tractor arrangement downstream from the lower ribbed cylinder situated with respect to the smooth cylinder so as to form a contact angle of the covering paper against the ribbed cylinder. The tractor arrangement applies a tension force to the cardboard which creates a reactive radial pressure urging the cover paper against the corrugated paper at the contact surface of the ribbed cylinder.
    Type: Grant
    Filed: April 18, 1996
    Date of Patent: November 11, 1997
    Assignees: Peters Maschinenfabrik GmbH, Bobst SA
    Inventors: Fabio Bettinelli, Jens Schulz
  • Patent number: 5685936
    Abstract: Disclosed is a method for preparing a carbon honeycomb structure that includes the steps of: alternately stacking a plurality of corrugated sheets each of which is produced by corrugating a supporting base of carbon fibers impregnated with an epoxy resin prepolymer and then curing the prepolymer, and a plurality of flat sheets, each of which is prepared by curing a supporting base of carbon fibers impregnated with an epoxy resin prepolymer, through a node bond adhesive; curing the adhesive to form a honeycomb structure; dipping the resulting honeycomb structure in a phenolic resin prepolymer solution; evaporating the solvent; then curing the phenolic resin prepolymer; repeating these dip, evaporation and curing processes to coat the honeycomb structure with a predetermined amount of the phenolic resin; and cutting the coated honeycomb structure to a predetermined thickness.
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: November 11, 1997
    Assignee: Showa Aircraft Industry Co., Ltd.
    Inventors: Takaya Komine, Kimitoshi Katoh
  • Patent number: 5681422
    Abstract: A single facer apparatus for the production of single face corrugated web includes a pressure roll having a flexible outer surface which is internally biased outwardly to provide the pressure nip for joining the liner and glued corrugated media. A pressure shoe inside the flexible roll is sized and shaped to maintain operative pressure nip contact with at least two corrugating roll flutes. This substantially reduces vibration and noise. The pressure roll is constructed with a substantially enlarged diameter with respect to the corrugating rolls, the single face web joined with a preliminary bond at the pressure nip is wrapped around a substantial portion of the pressure roll circumference downstream of the nip, and the roll is internally heated to cause gelatinization of the glue and to fix the adhesive bond.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: October 28, 1997
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5643397
    Abstract: A sheet of loop material adapted to be cut into pieces to form loop portions for fasteners of the type comprising releasably engageable hook and loop portions, or to be incorporated into items such as disposable garments or diapers or into sheets of abrasives. The sheet of loop material includes a sheet of longitudinally oriented fibers having anchor portions and arcuate portions projecting in one direction away from the anchor portions, and a layer of thermoplastic backing material extruded onto the anchor portions to bond to the anchor portions and form at least a portion of a backing for the loop material. The thermoplastic backing material can also bond the sheet of fibers to a sheet of backing material.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: July 1, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Michael R. Gorman, Dennis L. Becker, Donald W. Folske, William L. Melbye, Susan K. Nestegard, Ronald L. Ott
  • Patent number: 5639333
    Abstract: Corrugating adhesives free of incompatibility problems with water soluble partially hydrolized polyvinyl alcohol comprise a major portion of water, starch, strong base, a boric acid compound and a partially hydrolized water soluble polyvinyl alcohol composition.
    Type: Grant
    Filed: May 3, 1990
    Date of Patent: June 17, 1997
    Assignee: H. B. Fuller Licensing & Financing, Inc.
    Inventor: Paul L. Krankkala
  • Patent number: 5628865
    Abstract: The labyrinth path in the corrugating nip of a single facer is substantially reduced by utilizing a small diameter intermediate corrugating roll captured between a pair of larger diameter conventional corrugating rolls. The two large diameter rolls capture the smaller roll and prevent bending thereof under corrugating loads. The corrugator may be operated at high speeds without the adverse increase in labyrinth path and web tension characteristic of large diameter corrugating rolls.
    Type: Grant
    Filed: March 26, 1996
    Date of Patent: May 13, 1997
    Assignee: Marquip, Inc.
    Inventor: Carl R. Marschke
  • Patent number: 5626709
    Abstract: A single facer has corrugating rolls of which the cross-sectional tip and root curves are elliptical (as broadly defined) to form a medium compression zone 38 beyond which, on each side of the tip center line, the root extends to define a clearance gap greater than the thickness of the medium; the root curve may (FIGS. 2 and 3) continue as an ellipse which also defines the flute flank, or alternatively the flute flank may be defined by a straight line 76 (FIG. 4) with a transition curve 58 between the straight line and the root curve 52. According to a different aspect of this invention, flank clearance is provided by the use of differently shaped flutes on the two corrugating rolls; for example (FIG. 5) the second roll 71 which carries the medium after corrugating may have straight flanks 76, and the other roll may have concave flanks 78.
    Type: Grant
    Filed: November 15, 1994
    Date of Patent: May 6, 1997
    Assignee: The Langston Corporation
    Inventor: Thomas R. Keeny
  • Patent number: 5620545
    Abstract: A method of making a corrugated nonwoven web of polymeric microfiber, which method comprises:(a) introducing a nonwoven web of polymeric microfiber having a solidity of 0.1 or less into a corrugating apparatus that has a plurality of paddles secured at a first end to a means for moving the paddles about a path, the nonwoven web of polymeric microfiber making contact with spaced second ends of the paddles opposite to the paddles' first ends; and(b) reducing the spacing between the second ends of the paddles to cause the nonwoven web of polymeric microfiber to become corrugated, wherein the corrugated nonwoven web of polymeric microfiber has a solidity of 0.1 or less.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: April 15, 1997
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: David L. Braun, James E. Steffen, Raju Venkatapathy
  • Patent number: 5614048
    Abstract: A machine for manufacturing a sheet of corrugated board by gluing a fluted sheet of board onto a liner sheet of board includes: a fluted cylinder, a central fluted cylinder equipped with an assembly for applying the fluted sheet against its periphery, a smooth cylinder for bringing the liner sheet into contact with the crests of the flutes of the fluted sheet, and a motorized smooth heating cylinder situated downstream of a path of the corrugated board and entirely at distance from the first three cylinders; an assembly for controlling and adjusting the rotational speed of the motorized smooth heating cylinder; and an assembly for adjusting and maintaining during operation the pressure of the liner sheet on the flutes of the fluted sheet over a line of contact below 3 kg/cm. The fourth cylinder presses the fluted sheet onto the central fluted cylinder over an circular arc corresponding to a subtended angle between an order of 30.degree. and an order of 80.degree..
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: March 25, 1997
    Assignee: OTOR
    Inventors: Jean-Jacques Barny, Jean-Marie Paultes
  • Patent number: 5612111
    Abstract: A method of producing and the product of heat-proof laminate boards are disclosed. Each laminate board cut from a continuous laminate has a corrugated upper layer, a middle foam layer produced by spraying foam agent onto one side of the upper layer which will expand into shape automatically, a bottom layer having opposite edges folded in conformance to the corresponding edges of the upper layer so as to sealedly confine the foam in between the upper layer and bottom layer. The upper layer can be made of one of the materials including steel plate, PVC, PC, PP, aluminum plate, iron sheet. The bottom layer is made of materials including PVC film, PP film, papery film, fabric film, nylon film or wooden fiber sheet.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: March 18, 1997
    Assignees: Tienchi Trading Co., Ltd., Tung Yik Trading Co., Ltd.
    Inventor: Gary Lin
  • Patent number: 5611887
    Abstract: To provide a corrugating roll for a single facer which avoids generation of press marks or fracture of paper without a loss of paper by suppressing a contact pressure between a corrugating medium and a liner paper, and which may manufacture the corrugated paper in a low cost with easiness of machining work, in a corrugating roll for a single facer, in which a pair of corrugating rolls engage with each other through a tooth form in parallel to roll axes on circumferential surface portions of the rolls, a profile of a tooth tip portion is composed, in combination, of a plurality of arcs that are symmetrical with respect to a tooth apex portion. The profile of the tooth tip portion includes the tooth apex portion and is constituted in combination by a first arc having substantially the same radius of curvature as that of an outer circle of the corrugating roll.
    Type: Grant
    Filed: April 25, 1995
    Date of Patent: March 18, 1997
    Assignee: Mitsubishi Jukogyo Kabushiki Kaisha
    Inventors: Hiroyuki Takenaka, Hiroaki Sasashige, Takayuki Miyake
  • Patent number: 5609942
    Abstract: A cross-corrugated panel has a core between two faceplates, where the core omprises two groups of corrugated elements that are perpendicular to each other. The corrugated elements have peaks and troughs connected by diagonally-extending segments. In each group of corrugated elements the peaks and troughs in adjacent elements are 180 degrees out-of-phase with each other. The faceplates and the corrugated elements in each group are joined at the peaks and troughs. The diagonally-extending segments of one of the elements comprise flat strips whose flat surfaces are parallel to each other and perpendicular to the faceplates. To make a cross-corrugated panel, a first group of elements is provided, each element being formed by oppositely winding two strips of curable material to form overlapping helixes having rectangular cross-sections. The elements are positioned in parallel. A second group of elements of curable material is placed perpendicular to the first group of elements.
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: March 11, 1997
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Hemen Ray
  • Patent number: 5589014
    Abstract: A method and apparatus are provided for forming pleats in a thermoplastic material by feeding a continuous web of sheet-like thermoplastic material to a pleat forming apparatus and subsequently drawing the web through a bonding device. The pleat forming apparatus includes a rotating drum that has a plurality of apertures and a plurality of radially extensible teeth positioned in peripheral slots. The teeth are spring-biased inwardly to a retracted position within the drum but are extendable, under the urging of an internal cam, to a position wherein a portion of each tooth protrudes outwardly from the drum. The web is carried around the drum and the teeth protrude into the web forming pleats.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: December 31, 1996
    Assignee: Converting, Inc.
    Inventor: Dennis G. Hicks
  • Patent number: 5578160
    Abstract: A system for controlling the rate of heat transfer between the heating surfaces and a corrugated web in a double backer includes an air flow system operable to selectively apply a vacuum to the underside of the web via chambers formed in the spaces between the heating units or to apply pressurized air to the chambers to cool and lift the web, as necessary. A complementary system controls bowing in the surfaces of the heating units by supporting the undersides of the heating units with columns which include a thermally responsive metal member having an known coefficient of thermal expansion. The metal members are selectively heated by heating elements responsive to sensed bowing of the heating units to eliminate or minimize such bowing.
    Type: Grant
    Filed: April 6, 1995
    Date of Patent: November 26, 1996
    Assignee: Marquip, Inc.
    Inventors: Larry M. Krznarich, Paul T. Melby
  • Patent number: 5569147
    Abstract: A method and a device for producing corrugated strip packaging parts to be used for packaging cylindrical or elongated parts in separate compartments. The device includes a series of form bodies arranged on an endlessly rotating belt. The form bodies have essentially the same inside cross-section as the lower loops of the corrugated strip material formed by the device and are joined together at their base flanks by elastic material areas. The belt is guided over rerouting points that temporarily spread apart two adjacent form bodies to form an enlarged intermediate space. A form tool is arranged adjacent one of the rerouting points to engage and press the material of the packaging part into the enlarged intermediate space.
    Type: Grant
    Filed: November 1, 1993
    Date of Patent: October 29, 1996
    Assignee: Alpha Industrie Design GmbH
    Inventor: Joachim Erhard-Hollmann
  • Patent number: 5568877
    Abstract: A method of manufacturing a container for the temporary storage of foods is disclosed. The container includes a corrugated medium having a single backer paper thus creating an exposed corrugated surface on a side opposite the backer. The food container is formed such that the exposed corrugation is located towards an interior surface of the container. The method of manufacture involves fabrication of a single-face sheet of corrugated material to which is affixed a tape liner along opposed side edges of the sheet. A wider tape is affixed to the sheet intermediate the lateral edge tapes. The sheet is then cut along a longitudinal midline of the intermediate tape and also across the sheet to form discrete blanks. The blanks are substantially single-face corrugated material but have double-face corrugated material along the lateral edges where the tape was applied. Thereafter, the blank may be further cut, scored and folded to form containers having a single-face,bottom panel and double-face side walls.
    Type: Grant
    Filed: February 3, 1995
    Date of Patent: October 29, 1996
    Assignee: Boise Cascade Corporation
    Inventor: Frederick A. Rench
  • Patent number: 5558924
    Abstract: A method is provided for forming a corrugated structure from a fibrous web by first forming a fibrous web; alternatingly lapping the fibrous web; folding the fibrous web to form corrugations; brushing fibers from one corrugated peak to extend to an adjacent peak and bridge the gap therebetween; spraying resin on the corrugated fibrous web; heating the resin-sprayed corrugated fibrous web; or further sandwiching said fibrous web with a pair of outer webs with resin sprayed thereon and heating said sandwiched fibrous web. Another embodiment initially combines fibers of low melting point with regular fibers and heats the corrugated fibrous web after brushing, rather than spraying resin on the corrugated fibrous web.
    Type: Grant
    Filed: August 19, 1994
    Date of Patent: September 24, 1996
    Assignee: Shinih Enterprise Co., Ltd
    Inventors: Tien-Sheng Chien, deceased, Jung-Fu Chien, Paul C. Chien, Hsiu-Lan Lu
  • Patent number: 5543204
    Abstract: A bi-directionally corrugated sandwich construction for use in applications equiring high-strength, light-weight components is disclosed. The sandwich construction comprises first and second face sheets positioned essentially parallel to and spaced apart from each other and having a core therebetween. The core has two sets of corrugated strips which have planar peaks and troughs positioned at regular intervals. The strips of the first set are positioned parallel to and spaced apart from each other with the peaks and the troughs in phase with each other such that parallel rows of troughs are formed perpendicular to the strips. The strips of the second set are positioned parallel to each other with the peaks and troughs in phase with each other, and are positioned perpendicular to the first set of strips in the rows of troughs formed thereby.
    Type: Grant
    Filed: January 5, 1995
    Date of Patent: August 6, 1996
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Hemen Ray
  • Patent number: 5498304
    Abstract: Corrugated paperboards are prepared for corrugation and adhesive bonding of mediums and liners by exposing the mediums liners and adhesives to radiant energy from a thermal source ranging from 1100.degree. C. to 2300.degree. C. and emitting a dominant wavelength in the range of 2.1 to 1.0 microns. The speed of adhesive bond development is increased. Polymeric adhesives may be used as alternatives to conventional starch based adhesives.
    Type: Grant
    Filed: February 4, 1994
    Date of Patent: March 12, 1996
    Assignee: Amcor Ltd.
    Inventors: Neil W. Shaw, Zsolt V. Padanyi, Frederick J. Mutimer
  • Patent number: 5456783
    Abstract: An apparatus and method is disclosed for slidably contacting and pressing upon the back side of a conveyor to urge an advancing corrugated paperboard sheet into substantially uniform contact with adjacent laterally extending heating surfaces irrespective of any thermally induced deflection or bowing thereof. A plurality of heating chests arranged in side-by-side relation define the series of laterally extending heating surfaces. A conveyor belt is positioned opposite the series of heating surfaces for advancing the corrugated paperboard sheet longitudinally along a predetermined path of travel. A plurality of contact assemblies provides the sliding contact with the conveyor belt. Each contact assembly, in turn, preferably includes a plurality of contact shoes arranged in side-by-side relation and carried by a laterally extending supporting frame. The contact shoes have contact surfaces slidably contacting the back side of the conveyor belt.
    Type: Grant
    Filed: May 6, 1993
    Date of Patent: October 10, 1995
    Assignee: Interfic Developments Incorporated
    Inventor: Anthony J. Sissons
  • Patent number: 5454898
    Abstract: Corrugating adhesives free of incompatibility problems with water soluble partially hydrolized polyvinyl alcohol comprise a major portion of water, starch, strong base, a boric acid compound and a partially hydrolized water soluble polyvinyl alcohol composition.
    Type: Grant
    Filed: October 6, 1989
    Date of Patent: October 3, 1995
    Assignee: H. B. Fuller Licensing & Financing Inc.
    Inventor: Paul L. Krankkala
  • Patent number: 5449431
    Abstract: Disclosed is a single facer provided with a plurality of fluting units, each consisting of an upper fluted roll and a lower fluted roll which engages with the upper fluted roll and forms a predetermined corrugation on a corrugating medium to be passed between the upper fluted roll and the lower fluted roll in the corresponding fluting unit and to paste a liner onto the glued crests of the corrugating medium; the single facer comprising a single fixed supporting member disposed adjacent to and to oppose to all of the lower fluted rolls via a route of feeding the liner fed to the corresponding fluting unit; a sleeve-like endless belt wound around the supporting member to be able to run freely therearound; and a plurality of pressing members disposed to oppose, via the endless belt, to the lower fluted rolls to be parallel with the respective lower fluted rolls; the pressing members being able to be moved, while maintaining the horizontal posture, closer to the corresponding lower fluted rolls with the aid of pr
    Type: Grant
    Filed: October 28, 1994
    Date of Patent: September 12, 1995
    Assignee: Kabushiki Kaisha Isowa
    Inventor: Eiichi Isowa
  • Patent number: 5443891
    Abstract: A low amplitude wave-board panel having improved bending strength and bending stiffness properties is provided. More specifically, the amplitude of the waves is substantially equal to, or less than half the thickness of said board. Preferably, the wave amplitude ranges from between 1/8" to about 1".
    Type: Grant
    Filed: March 15, 1994
    Date of Patent: August 22, 1995
    Assignee: Alberta Research Council
    Inventor: Lars Bach
  • Patent number: 5443779
    Abstract: The strength and workability of a reinforced composite corrugated body are improved. A corrugated body is produced such that corrugate lines provided with vertically spaced ridges and grooves formed alternately in a sheet material are formed in a smooth meandering waveform in a horizontal direction. The corrugate lines are formed by corrugating rollers to have a substantial amplitude ratio H/L higher than or equal to 0.4 but lower than or equal to 1.4, a substantial meandering ratio D/N lower than or equal to 0.35, a substantial meandering overlapping ratio higher than or equal to 0.5 and a width narrowing ratio i in the advancing direction of the corrugate lines lower than or equal to 8% plus a stretch strain ratio of the sheet material. Sectional shapes of crest and bottom portions of the corrugate lines are formed to be curved or chamfered with a small width. A flat liner is adhered to at least one of the opposite faces of the resultant corrugated body.
    Type: Grant
    Filed: March 11, 1994
    Date of Patent: August 22, 1995
    Inventor: Hiroo Ichikawa
  • Patent number: 5423934
    Abstract: A method for producing a laminate structure from smooth and corrugated webs which may be used to form a corrugated or cellular contactor for the exchange of heat, moisture, and the like. The paper webs are saturated with a concentrated waterglass solution and partially dried. A first web is then corrugated after which the first and second webs are pressed together to form a laminate structure which is subsequently dried.
    Type: Grant
    Filed: December 17, 1993
    Date of Patent: June 13, 1995
    Assignee: AB Carl Munters
    Inventors: Hakan Vangbo, Roger Svensson