Ethanol Patents (Class 203/19)
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Patent number: 4769112Abstract: A method and apparatus for removing water from a liquid mixture of water and ethanol contacts it with liquid carbon dioxide so that the ethanol is preferentially transferred into solution, dries the solution using an adsorbent, and then recovers dry ethanol by distilling off the carbon dioxide. This process is particularly energy efficient especially when it includes a fermentation process to generate the ethanol and uses the carbon dioxide generated during the fermentation as the source of liquid carbon dioxide. In this case the method and apparatus provide an additional product of dry carbon dioxide.Type: GrantFiled: January 20, 1987Date of Patent: September 6, 1988Assignee: United Distillers P.L.C.Inventor: Alfred G. Wheldon
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Patent number: 4746610Abstract: An ethanol-producing plant and a method is provided for producing ethanol from sugars, starches, or cellulose. Some ethanol-producing plants consume more thermal energy than they produce. The present invention solves the efficiency problem by utilizing an internal combustion engine with high-efficiency mechanical drives for providing the mechanical power requirements of the ethanol-producing plant and by utilizing the thermal energy of engine coolant and exhaust to provide some, or all, of the thermal energy requirements of the ethanol-producing plant. The method includes electrically loading the internal combustion engine to increase the thermal losses of the engine to equal the thermal energy requirements of the steps of the ethanol-producing process.Type: GrantFiled: February 2, 1983Date of Patent: May 24, 1988Assignees: Douglas W. Wills, Linda Wills Maher, Nancy Wills CoffinInventor: R. Wayne Smith
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Patent number: 4744868Abstract: A stripping column is comprised of one or more mixing channels situated in parallel arrangement, each channel in the form of a zigzag strip through which liquid cascades in a series of falls alternating with a corresponding series of pools. Simultaneously, vapor travels upwardly in a counter-current manner, intimately mixing with the liquid when forced through each successive pool. The column is especially useful in separating alcohol from fermented mash. The column is preferably employed with three other identical columns in a parallelogram structure to make a distillation unit of greater efficiency and capacity.Type: GrantFiled: September 10, 1986Date of Patent: May 17, 1988Assignee: University of FloridaInventors: Ferdinand le Grand, Carlos E. Odio
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Patent number: 4743343Abstract: This invention relates to a method of regenerating an alcohol-based antifreezing liquid, and more particularly to a method of concentrating and regenerating an alcohol-based antifreezing liquid diluted through water absorption by removing water therefrom.The antifreezing liquid containing water is introduced into an evaporation vessel. The liquid is then heated to a temperature at which components other than alcohol of the liquid are unlikely to be affected in their properties while air is fed thereinto. Thus alcohol and water vapors are generated. These vapors are first cooled to a temperature at which only water is condensed. After water is removed, cooling is effected at a lower temperature. At this stage, the alcohol vapor is condensed, and thus concentrated alcohol, almost water-free, is collected.The alcohol thus collected and nonfreezing and high boiling-point components other than alcohol in the evaporation vessel are again mixed into a concentrated antifreezing liquid.Type: GrantFiled: December 31, 1986Date of Patent: May 10, 1988Inventor: Tadaaki Sakai
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Patent number: 4715932Abstract: This invention relates to a method for separating organic compounds, particularly lower aliphatic alcohols from fermentation fluids. This is accomplished by the use of a two-step extraction process whereby said lower aliphatic alcohols are selectively extracted from said fermentation fluids by a first solvent. The fermentation fluids from which the lower aliphatic alcohols have been extracted contain some of this first solvent. Therefore, a second solvent, which substantially differs from the first solvent in polarity is employed to extract the residual amounts of first solvent from said fermentation fluids. Then, the fermentation fluids, thus purified, can be returned to the fermentation process without the danger of toxic influences on the fermentation by the presence of said first solvent.Type: GrantFiled: March 23, 1982Date of Patent: December 29, 1987Inventors: Klaus Misselhorn, Uwe Tegtmeier
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Patent number: 4696720Abstract: The present invention involves a process for removing water from mixtures of alcohols and water by contacting such a mixture with an ion exchange resin of either the cation or anion type. Prior to use for alcohol dehydration, the ion exchange resin itself is dehydrated if necessary or desired by contacting it with methanol, propanol, isopropanol, acetone or other like low molecular weight hydrophilic solvents. After use for alcohol dehydration, the ion exchange resin is regenerated by contacting it with these regenerating agents.Type: GrantFiled: May 12, 1986Date of Patent: September 29, 1987Assignee: Grain Processing CorporationInventor: Donald L. Kiser
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Patent number: 4692218Abstract: Method and apparatus are provided for simultaneously producing various forms of alcohol, including ethanol, which can likewise be withdrawn from the apparatus simultaneously. To this end, successive columns in the individual processing stages, each of which includes distillation, rectification, purification and dehydration, are connected in parallel for product flow but in series for energy flow and conservation.Type: GrantFiled: March 3, 1983Date of Patent: September 8, 1987Assignee: Fried, Krupp GmbHInventors: Heinz Houben, Hans U. Petzoldt, Joachim Stegemann
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Patent number: 4678543Abstract: Apparatus is provided for simultaneously producing various forms of alcohol, including ethanol, which can likewise be withdrawn from the apparatus simultaneously. To this end, successive columns in the individual processing stages, each of which includes distillation, rectification, purification and dehydration are connected in parallel for product flow but in series for energy flow and conservation.Type: GrantFiled: January 20, 1984Date of Patent: July 7, 1987Assignee: Huftung Fried Krupp Gesellschaft mit beschrankterInventors: Heinz Houben, Hans U. Petzoldt, Joachim Stegemann
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Patent number: 4657638Abstract: A stripping column is comprised of one or more mixing channels situated in parallel arrangement, each channel in the form of a zigzag strip through which liquid cascades in a series of falls alternating with a corresponding series of pools. Simultaneously, vapor travels upwardly in a counter-current manner, intimately mixing with the liquid when forced through each successive pool. The column is especially useful in separating alcohol from fermented mash. The column is preferably employed with three other identical columns in a parallelogram structure to make a distillation unit of greater efficiency and capacity.Type: GrantFiled: July 29, 1985Date of Patent: April 14, 1987Assignee: University of FloridaInventors: Ferdinand le Grand, Carlos E. Odio
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Patent number: 4654123Abstract: Water cannot be completely removed from ethanol by distillation because of the presence of the minimum azeotrope. Ethanol can be readily dehydrated by using extractive distillation in which the water is removed as overhead product and the ethanol and extractive agent as bottoms and subsequently separated by conventional rectification. Typical examples of suitable extractive agents are hexahydrophthalic anhydride; methyl tetrahydrophthalic anhydride and pentanol-1; trimellitic anhydride, ethyl salicylate and resorcinol.Type: GrantFiled: January 2, 1986Date of Patent: March 31, 1987Inventors: Lloyd Berg, An-I Yeh
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Patent number: 4645569Abstract: A process for producing anhydrous ethanol, using an apparatus comprising a combination of a concentration column, an azeotropic distillation column and a solvent recovery column, and capable of effectively utilizing the vapor at the tops of the concentration column and the azeotropic distillation column, is provided, which process comprises:(i) connecting an absorption type heat pump functioning as a condenser and a reboiler at the same time, to either one of the concentration column or the azeotropic distillation column;(ii) connecting a combination of a mechanical type heat pump with a heat exchanger functioning as a condenser and a reboiler at the same time to another of the columns;(iii) using a back pressure turbine as a machine for driving the mechanical type heat pump; and(iv) using the back pressure steam generated by operating the mechanical type heat pump as the heat source for the absorption type heat pump.Type: GrantFiled: November 22, 1983Date of Patent: February 24, 1987Assignee: Shinnenryoyu Kaihatsugijutsu KenkyukumiaiInventors: Toshiaki Akabane, Arimasa Satoh
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Patent number: 4636284Abstract: A process for the separation of water from a water-containing mixture of azeotrope, with an extractant which removes water from the mixture or azeotrope, recovery of the non aqueous portion of the mixture or azeotrope as a product, and regeneration of the extractant for reuse by the removal of water therefrom. A feature thereof is that residual water can be removed from the extractant, and the extractant regenerated for reuse by contacting the heated extractant with a portion of the same product from which the water has been removed; or, the extractant can be regenerated in the process by contact with an inert gas which has been dried in the process. The water-containing mixture or azeotrope is preferably contacted with a portion of the vaporous product to recover the heat of condensation for use in the process.Type: GrantFiled: May 18, 1984Date of Patent: January 13, 1987Inventors: John C. English, John A. Ondrey, Jason M. Voyce
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Patent number: 4631115Abstract: Water cannot be completely removed from ethanol by distillation because of the presence of the minimum azeotrope. Ethanol can be readily dehydrated by using extractive distillation in which the water is removed as overhead product and the ethanol and extractive agent as bottoms and subsequently separated by conventional rectification. Typical examples of suitable extractive agents are methyl benzoate; trimellitic anhydride and methyl benzoate; dipropylene glycol dibenzoate, ethyl salicylate and resorcinol.Type: GrantFiled: December 23, 1985Date of Patent: December 23, 1986Inventors: Lloyd Berg, An-I Yeh
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Patent number: 4600477Abstract: A method of processing fermented liquid comprising(a) feeding said fermented liquid into a vacuum vaporizer, (b) heating the feed in said vaporizer to separate it into a vapor and a concentrated liquid fraction, (c) recycling said vapor to said vaporizer by compression so as to achieve heat-exchange with said feed therein thereby generating a new vapor and a condensate fraction; said condensate being discharged as a distillate, (d) supplying the remaining compressed vapor to a multistage distilling column, (e) separating said compressed vapor into two fractions, one with a higher boiling point than the other, within said distilling column, (f) condensing said distillate with the lower boiling point to yield an alcohol-rich distillate, and (g) discharging said fraction with the higher boiling point as a bottom residue, and a processor therefor, thereby discharging to the outside the low COD-liquid alone and recovering useful substances such as drinkable alcohol, livestocks feed and antibiotic substances.Type: GrantFiled: October 25, 1985Date of Patent: July 15, 1986Assignee: Sanwa Shoji Co., Ltd.Inventors: Takehiro Higashi, Michio Kobori, Zenichi Yoshino, Seiichi Morimoto
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Patent number: 4582570Abstract: Improvement in an azeotropic distillation process, the improvement being the use of an entrainer characterized in that it is an organic compound in which one or more hydrogen atoms are replaced by halogen atoms, including at least one fluorine atom; it is miscible, under process conditions, with the organic compound being dehydrated; its volatility is sufficiently close to the volatility of the organic compound being dehydrated such that, under the process conditions, it forms an azeotrope with the organic compound; it is less miscible, under process conditions, with water than is the corresponding organic compound in which the halogen atoms are replaced with hydrogen atoms; and it is chemically stable under the process conditions.Type: GrantFiled: June 20, 1983Date of Patent: April 15, 1986Assignee: Merix CorporationInventor: Thomas W. Mix
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Patent number: 4568356Abstract: There is provided a process for making anhydrous alcohol denatured with gasoline for ready mixing with additional gasoline to make gasohol and in which aqueous alcohol is introduced into a dehydration drying column along with gasoline. The alcohol, containing gasoline, flows into the lower zone of the drying column and is recovered as a substantially non-aqueous alcohol-gasoline mixture which may be classified as completely denatured alcohol. The rising vapors of the gasoline entrain the water and some alcohol as azeotropes which flow out the top of the column as vapors which are condensed to form a gasoline layer which is returned to the column and a water layer which is removed. Additional water is also removed by decantation on the top several trays of the drying column where it is present as a separate liquid phase.Type: GrantFiled: October 23, 1979Date of Patent: February 4, 1986Inventor: John M. Chambers
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Patent number: 4559109Abstract: A process for producing anhydrous ethanol from an ethanol-water mixture feedstock comprising subjecting the feedstock to distillation in a first distillation zone to produce an overhead vapor of from about 80 to about 90 weight percent ethanol, subjecting the thus produced overhead vapor to extractive distillation in an extractive distillation zone to produce anhydrous ethanol vapor overhead of about 99.5 weight percent ethanol and a solvent-rich bottom stream, and stripping the solvent-rich bottom stream and recycling the thus produced lean solvent bottom stream to the extractive distillation zone and recycling the thus produced overhead vapor stream to the first distillation zone. Also disclosed is a system for performing the process.Type: GrantFiled: March 31, 1983Date of Patent: December 17, 1985Assignee: Phillips Petroleum CompanyInventors: Fu-Ming Lee, Robert H. Pahl
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Patent number: 4556460Abstract: A process and apparatus for dewatering an ethanol-water solution is disclosed wherein a carrier gas is used to vaporize the solution and transport the vapors to a sorbent where water is sorbed in preference to ethanol. The invention is particularly suited for small-scale production of fuel-grade ethanol for blending with gasoline.Type: GrantFiled: June 4, 1982Date of Patent: December 3, 1985Assignee: The United States of America as represented by the Secretary of AgricultureInventors: George H. Robertson, Attila E. Pavlath
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Patent number: 4541897Abstract: A distillation process for the production of dehydrated ethanol from dilute aqueous solutions of ethanol characterized in that the distillation is performed in a two-column system wherein the first column--for rectification--is operated under such a pressure that the second column--for dehydration--is heated exclusively with the vapors of the first column; in the first column the concentration of the dilute aqueous ethanol is effected to an ethanol concentration below the composition of the binary ethanol-water azeotrope; the separation of water is effected from the lower layer of the condensed head product of the second column; the separation of impurities and entrainers, having a lower boiling point than ethanol, is effected at the head of the first column and that of impurities, having a higher boiling point, above the feed point of the dilute aqueous solution in the first column; and, in the second column, the dehydration is effected by means of entrainers, with the addition of a fuel component or fuel, tType: GrantFiled: October 27, 1982Date of Patent: September 17, 1985Assignee: Chemische Werke Huls AktiengesellschaftInventors: August Sommer, Rainer Brucker, Wilhelm Heitmann, Norbert Wozny
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Patent number: 4539076Abstract: A vapor compression distillation system for distillation of any two-component liquid mixture where separation of the more volatile from the less volatile component is required. This system achieves a very high efficiency through the use of vapor compression in conjunction with three heat exchangers: a reboiler which condenses the hot vapors compressed by a vapor pump and uses the heat given up by the condensing vapor to boil bottoms liquid to produce vapor within the stripper, a distillate heat exchanger which recovers heat from the distillate stream, and a bottoms heat exchanger which recovers heat from the outgoing bottoms effluent. This particular component configuration and process results in an exceptionally stable and reliable operation requiring the continuous control of only one parameter, reboiler temperature, while fixing all other process variables.Type: GrantFiled: September 27, 1982Date of Patent: September 3, 1985Inventor: R. L. Bibb Swain
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Patent number: 4522920Abstract: A flow of fermenting liquor from a fermentor is separated into a yeast concentrate flow, which is recirculated to the fermentor, and a yeast-free flow which is separated in a simple evaporator unit into a first ethanol-enriched vapor flow and a first liquid bottom flow. The first vapor flow is treated to produce the desired ethanol while a major part of the first liquid bottom flow is recirculated to the fermentor. A minor, residual part of the latter flow is fed to a stripping unit where it is separated into a second ethanol-enriched vapor flow and a second liquid bottom flow exhausted of ethanol.Type: GrantFiled: August 16, 1982Date of Patent: June 11, 1985Assignee: Alfa-Laval ABInventors: Conny R. Thorsson, Indrek J. Viira
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Patent number: 4511437Abstract: A process for continuous rectification of a liquid mixture containing alcohols, particularly a liquid fermate, employs a plurality of distillation columns to which the liquid mixture is fed in parallel, and which have successively reduced operating pressures and temperatures from an initial one to a final one thereof. The top vapor distillate from the higher-pressure columns supplies driving heat to the sumps of the next successively lower-pressure columns. Direct steam at 130.degree. C. to 160.degree. C. is fed to the sump of the column operated at the highest pressure. Direct steam is generated by indirect heat exchange of water with the top vapor withdrawn from the columns, and the resulting direct steam is fed to the sumps of the next-lower-pressure columns. The apparatus can also include a section for the production of absolute alcohol.Type: GrantFiled: November 4, 1982Date of Patent: April 16, 1985Assignee: Hoechst AktiengesellschaftInventors: Gunter Heck, Aladar Lienerth, Egon Malow, Karl-Heinz Schwarz, Uwe Faust
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Patent number: 4510242Abstract: Alcohol substantially free of water is prepared by fermenting a fermentable biomass feedstock in a fermentation unit, thereby forming an aqueous fermentation liquor containing alcohol; extracting said aqueous fermentation liquor with an organic solvent containing an extractant for said alcohol, thereby forming an alcohol-organic solvent extract phase and an aqueous raffinate; contacting said alcohol-organic solvent phase with a carrier gas thereby separating said alcohol from said alcohol-organic solvent phase and forming an alcohol laden solvent vapor; and separating alcohol substantially free of water from said carrier gas.Type: GrantFiled: October 24, 1983Date of Patent: April 9, 1985Assignee: Georgia Tech Research CorporationInventor: Daniel W. Tedder
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Patent number: 4506091Abstract: A process for preparing esters which comprises reacting a polycarboxylic acid with an excess of alcohol and in the presence of an organotitanate catalyst, treating the crude mixture with a suitable chelate compound, removing the unreacted alcohol and hydrolyzing the treated titanium catalyst residues with steam, and recovering the purified ester by filtration.Type: GrantFiled: September 1, 1983Date of Patent: March 19, 1985Inventor: Donald L. Deardorff
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Patent number: 4487614Abstract: In a fixed-bed vapor phase adsorption cycle for bulk separations wherein the heat front generated by the exothermic heat of adsorption is maintained in the bed either in or behind the mass transfer zone, and is subsequently utilized in the purge desorption/regeneration of the bed, improved efficiency and enhanced versatility with respect to the degree of product purity is obtained by treating the regeneration purge gas with a portion of the purified product.Type: GrantFiled: November 16, 1983Date of Patent: December 11, 1984Assignee: Union Carbide CorporationInventor: Carmen M. Yon
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Patent number: 4455198Abstract: Ethanol is concentrated from ethanol-water mixtures by extraction or extractive distillation with a solvent which is a cyclic ketone of at least seven carbons or cyclic alcohol of at least eight carbons such a cyclohexylcyclohexanone or cyclohexylcyclohexanol. In the extractive distillation process, a first overheads is produced which can be made to be steam with minimal ethanol content and a second overhead is produced which can be made to be essentially pure ethanol. The preferred solvents are also non-toxic, such that the alcohol can be used for human consumption.Type: GrantFiled: November 26, 1982Date of Patent: June 19, 1984Assignee: Allied CorporationInventors: David Zudkevitch, David K. Preston, Stephen E. Belsky
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Patent number: 4455374Abstract: A solar fermentation process and distillation system for the manufacture of ethanol product suitable for blending with motor gasoline or as a substitute fuel for gasoline. Fermentation of starches or sugars is carried out in situ in solar collector tubes. The raw beer product emanating from the solar tubes is purified into a high quality ethanol fuel product by passing the beer product through a series of distillation columns whose internal reboil vapor is generated in whole or in substantial part through direct application of solar heat energy. The use of solar energy as heating source in the fermentation and distillation steps markedly reduces the need for external utilities such as steam and fuel to run the plant thereby greatly reducing the operating costs of the plant.Type: GrantFiled: July 14, 1982Date of Patent: June 19, 1984Inventor: David M. Schwartz
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Patent number: 4454358Abstract: Ethanol is produced continuously via the carbonylation of methanol, by(a) carbonylating methanol, in a reactor R, in the presence of a carbonyl complex of a metal of group VIII of the periodic table and of a halogen compound,(b) separating, in a distillation column D1, the reactor discharge, into a top fraction comprising methyl acetate, methanol, dimethyl ether and an organohalogen compound, and into a bottom fraction comprising water, small quantities of acetic acid and the catalyst, if the latter is not in a fixed bed, the residence time being so adjusted that the greater part of the acetic acid reacts with the methanol present to give methyl acetate,(c) separating the top fraction from D1, in a distillation column D2, into a top fraction comprising small quantities of methyl acetate, methanol, dimethyl ether and the organo-halogen compound, and a bottom fraction comprising methyl acetate and methanol, and recycling the top fraction to reactor R,(d) distilling off, via the top of distillation column D3, thType: GrantFiled: January 7, 1982Date of Patent: June 12, 1984Assignee: BASF AktiengesellschaftInventors: Rudolf Kummer, Volker Taglieber, Heinz-Walter Schneider
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Patent number: 4444623Abstract: Distilling equipment comprising input apparatus (21) including a boiling chamber (83) and means (80-82, 104-107, 110, 111) for supplying raw liquid to the boiling chamber at a predetermined level, a closed condensation chamber (22) above the predetermined level and connected to the top of the boiling chamber (96) to receive therefrom only vapor from the raw liquid, and output apparatus (20) including a liquid collection container (25) below the condensation chamber and liquid circulating structure (29-34, 44-55) for withdrawing liquid from the container, cooling the liquid, discharging it within the condensation chamber, and returning it to the container.Type: GrantFiled: November 9, 1981Date of Patent: April 24, 1984Inventor: Philip G. Youngner
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Patent number: 4440601Abstract: A method and apparatus for high volume distillation of impure liquid, particularly of binary mixtures of relatively low boiling organic substances and water, comprises fractionally distilling the impure liquid to form a vapor of a low boiling organic substance; compressing the vapor; passing at least a portion of the compressed vapor through a vapor composition adjustment zone wherein the organic substance may catalytically or otherwise react or merely stabilize following compression; compressing the vapor exiting the adjustment zone to form a recompressed vapor; cooling the recompressed vapor in heat transfer relation with the impure liquid whereby the vapor at least partially condenses, transferring sufficient heat to the impure liquid for evaporating the liquid and to form the aforementioned low boiling organic vapor; and collecting the condensed low boiling organic vapor.Type: GrantFiled: January 15, 1981Date of Patent: April 3, 1984Inventors: Jerome Katz, Sidney J. Fogel
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Patent number: 4440861Abstract: Solar apparatus for producing alcohol including a frame portion, a heating portion, a slurry-forming portion, a fermentation portion, a distillation portion, a condensation portion and a drying portion; the heating portion including a plurality of solar panel members, the slurry-forming portion including a hammer mill and a frustoconical section thereunder, the frustoconical section including a tangential liquid inlet opening and a tangential slurry outlet opening, the fermentation portion including a fermentation chamber, a pump disposed adjacent the chamber, inlet and outlet conduits extending between the pump and the bottom of the chamber, the distillation portion including a base section and a face section, the face section including a conduit having a circuitous path, the condensation portion including a first chamber, a second chamber extending downwardly within the first chamber partway down from the top, a spiral conduit disposed within the first chamber, the drying portion including a solar air heatiType: GrantFiled: October 1, 1981Date of Patent: April 3, 1984Assignee: Entropy DynamicsInventor: Walton W. McCarthy
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Patent number: 4437941Abstract: A hydrocarbon is removed from an azeotropic mixture of a hydrocarbon and an alcohol by distillation with anhydrous ammonia.Type: GrantFiled: May 7, 1982Date of Patent: March 20, 1984Assignee: Phillips Petroleum CompanyInventor: Stanley J. Marwil
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Patent number: 4437937Abstract: A continuous trickle-down distillation unit for producing hydrated alcohol having a compact, elongated distillation tube through which a fluid mixture including alcohol as one of its constituents passes. Within the distillation tube only the alcohol-predominant portion of the fluid mixture is vaporized while the remaining constituents of the fluid mixture are removed. The vaporized alcohol-predominant portion is condensed within a chamber which communicates with the distillation tube and is removed therefrom by a collection plate which extends partially into the chamber.Type: GrantFiled: December 3, 1981Date of Patent: March 20, 1984Inventor: Thomas F. McGraw
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Patent number: 4428798Abstract: A process is disclosed for separating low molecular weight alcohols, especially ethanol, from aqueous mixtures. The process involves subjecting alcohol-water mixtures to extraction and/or extractive distillation procedures. Extractive solvents useful for the process of this invention include phenols having at least six carbon atoms and a boiling point between about 180.degree. C. and about 350.degree. C.Type: GrantFiled: July 26, 1982Date of Patent: January 31, 1984Assignee: Allied CorporationInventors: David Zudkevitch, Stephen E. Belsky, Preston D. Krautheim
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Patent number: 4428799Abstract: Concentrated alcohol and distillery slop are produced from fermented beer with a reduced amount of energy by use of a multiple effect distillery slop evaporator in which evaporator vapors from one or more effects are used to strip alcohol from the fermented liquor before they are returned as heat source for the next succeeding effect, and by using vents from the partial condensation of these vapors in an evaporator effect as the principal heat and alcohol source for the rectification system. Condensed vapors from the vented evaporators and the bottom stream from the rectifier are stripped of their remaining alcohol content in a condensate stripper. The overhead stream from the condensate stripper can also be used as a heat source for an evaporator effect before being fed to the rectification system as a source of heat and alcohol.Type: GrantFiled: November 16, 1982Date of Patent: January 31, 1984Assignee: Resources Conservation Co.Inventor: Ferris C. Standiford
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Patent number: 4422903Abstract: An improved distillation method and apparatus are provided for recovering anhydrous ethanol from fermentation or synthetic feedstocks. The system includes at least one stripper-rectifier tower, a dehydrating tower, and an azeotropic agent stripping tower. Substantial energy savings are realized by operating the dehydrating tower, and preferably also the azeotropic agent stripping tower, at a higher pressure than the stripper-rectifier tower and by condensing the overhead vapors from the dehydrating tower (or dehydrating tower and azeotropic agent stripping tower) to provide the heat required in the stripper-rectifier tower. In a preferred embodiment, two stripper-rectifier towers are used, one operating at a higher pressure than the other, in which case the higher pressure tower is heated as just described and the overhead vapors from the higher pressure tower are condensed to supply the heat required in the lower pressure tower.Type: GrantFiled: February 17, 1981Date of Patent: December 27, 1983Assignee: Raphael Katzen Associates International Inc.Inventors: John R. Messick, William R. Ackley, George D. Moon, Jr.
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Patent number: 4421856Abstract: The yield of fermentable sugar, largely glucose (dextrose), resulting from the acid catalyzed hydrolysis of a carbohydrate polymer such as starch or cellulose can be significantly increased by the addition to the hydrolysate under acid hydrolysis conditions of water soluble non-fermentable carbohydrate such as stillage recovered from a downstream ethanol distillation facility.Type: GrantFiled: November 12, 1981Date of Patent: December 20, 1983Assignee: National Distillers and Chemical CorporationInventors: Werner C. Muller, Franklyn D. Miller
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Patent number: 4407955Abstract: Starch derived from a dry milled cereal grain such as corn or milo is hydrolyzed to provide a sterile aqueous fermentable sugar solution which is especially adapted for fermentative conversion to ethanol with minimum thermal expenditure. Following a preliminary acid-catalyzed hydrolysis of the starch to provide a sterile hydrolysate slurry, the slurry is further hydrolyzed in the presence of added aqueous non-fermentable carbohydrate to reequilibrate the hydrolysis reaction in favor of increased production of fermentable sugar, primarily glucose. Substantially all of the water insoluble protein and oil components, and a portion of the water soluble components, e.g., sugars, proteins and vitamins, are separately recovered from the sterile hydrolysate either before or after the further hydrolysis step with the water solubles being recycled to the system to effect reequilibration of a further quantity of hydrolysate.Type: GrantFiled: November 12, 1981Date of Patent: October 4, 1983Assignee: National Distillers and Chemical CorporationInventors: Werner C. Muller, Franklyn D. Miller
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Patent number: 4407662Abstract: A method is provided for removing sufficient water from H.sub.2 O ethanol at least 160 proof to produce ethanol having a proof of 195 or more comprising the steps of heating the ethanol water mixture until it is a vapor with sufficient superheat to maintain the vapor phase and prevent substantial capillary adsorption as the mixture passes through a dessicant bed of molecular sieves, passing the superheated ethanol water mixture through the bed to remove sufficient water to increase the proof of the ethanol of at least 195, passing a portion of the dehydratedethanol through a second dessicant bed of molecular sieves at less than atmospheric pressure to desorb the water and ethanol on the dessicant from a previous dehydration cycle, and reversing the flow through the two beds after the temperature of the first bed increases no more than about 14.degree. C. (25.degree. F.).Type: GrantFiled: June 1, 1982Date of Patent: October 4, 1983Assignee: Ad-Pro Industries, Inc.Inventor: William F. Ginder
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Patent number: 4405409Abstract: A method and apparatus for dehydrating mixtures of organic liquids and water comprising consecutive distillation and membrane permeation, wherein at least a portion of the material retained by the separator is passed into indirect heat exchange relationship within the distillation column and recycled to the separator to provide the heat input required for the permeation process.Type: GrantFiled: October 5, 1981Date of Patent: September 20, 1983Inventors: Gunter Tusel, Achim Ballweg
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Patent number: 4402792Abstract: An apparatus and method for producing alcohol fuel in an efficient and continuous manner are provided. The apparatus and method utilize otherwise lost heat to reduce the amount of heat required to convert feed stock into alcohol fuel. The apparatus and method utilize the supply of feed stock from a hopper through an auger to a cooker vessel, and then in turn to enzyme and fermenting tanks or vessels, which in turn discharge fermented mash to a strainer for separation of the alcohol beer from the mash. The beer is then discharged to a level controlled beer tank which regulates a residue valve controlling the amount of residue liquid returned to the apparatus and maintained under process. From the beer tank, the flow of the beer is regulated by passage through a non-clogging control valve into a reflux column.Type: GrantFiled: July 25, 1980Date of Patent: September 6, 1983Inventors: Floyd E. Horst, Robert M. Krieder
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Patent number: 4402795Abstract: The invention provides a means for reducing the energy consumed by thermally activated separation processes such as fractional distillation. This is done by recovering at least part of the reject heat from such processes and upgrading it for recycle back to input heat. The upgrading is accomplished by another low temperature source of heat which may also be the separation process reject heat. A simple and reliable heat pump using the reverse absorption principle is incorporated in the separation process to accomplish this upgrading.Type: GrantFiled: September 18, 1980Date of Patent: September 6, 1983Inventor: Donald C. Erickson
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Patent number: 4400241Abstract: A novel composition, and extraction process for the dehydration of a hydrated aliphatic, monohydric alcohol to produce a fuel grade alcohol. A select group of alkali-metal and alkaline-earth metal salts are added to and dissolved within a low volatility polyhydric alcohol to form a solution, or solvent extractant, and said solvent extractant contacted and dissolved within said aliphatic, monohydric hydrated alcohol, the solvent extractant distilled, condensed, and a dehydrated fuel grade aliphatic monohydric fuel grade alcohol recovered.Type: GrantFiled: July 20, 1981Date of Patent: August 23, 1983Assignee: ImprotecInventors: David G. Braithwaite, Thomas Cheavens, Jason M. Voyce
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Patent number: 4399000Abstract: Alcohol substantially free of water is produced by a process comprising extracting an aqueous alcohol solution with an organic solvent system containing an extractant for said alcohol thereby forming an organic solvent-alcohol phase and an aqueous phase, and vacuum distilling said organic solvent-alcohol phase thereby obtaining the product alcohol substantially free of water.Type: GrantFiled: October 7, 1981Date of Patent: August 16, 1983Assignee: Georgia Tech Research InstituteInventor: Daniel W. Tedder
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Patent number: 4382843Abstract: A process for producing gasoline-ethanol blends comprises purifying dilute ethanol by extractive distillation and concentrating the ethanol by distillation followed by one or both of the following steps: (a) liquid extraction of ethanol into heated gasoline or (b) azeotropic distillation of ethanol with an entrainer followed by blending with gasoline.Type: GrantFiled: November 7, 1980Date of Patent: May 10, 1983Assignee: Simulation Sciences, Inc.Inventor: Cline Black
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Patent number: 4376163Abstract: This invention relates to a process for producing ethanol by continuous fermentation of polysaccharide-containing raw materials. The fermentation is carried out in one or several fermentors, a stream of fermentation liquor being separated into a yeast concentrate stream and a yeast-free stream, and possibly one sludge stream, of which the yeast concentrate stream is recirculated to the fermentor, at least part of the yeast-free stream being fed to a simple evaporator unit, corresponding to one or a few distilling stages, wherein it is separated, partly into a first vapor stream, enriched in ethanol, which is fed to a plant for production of the desired ethanol grade, and partly into a first liquid bottom stream, which is at least in part recirculated to the fermentor.Type: GrantFiled: September 23, 1980Date of Patent: March 8, 1983Assignee: Alfa-Laval ABInventor: Lars K. J. Ehnstrom
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Patent number: 4374705Abstract: A new distillation equipment for alcohol which consists mainly of a brief concentrating column A, a concentrating column B, a compressor C to compress alcohol vapor generated in column B and water evaporator D heated by the compressed alcohol vapor is developed and this especially fits for a distillation source of a glue like solution obtained by alcohol fermentation because steam generated in the water evaporator D is directly blown into the solution in the concentrating column A.Type: GrantFiled: February 6, 1981Date of Patent: February 22, 1983Assignee: Chisso Engineering Co. Ltd.Inventors: Kiyoshi Sawai, Takao Kawase
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Patent number: 4373935Abstract: An efficient fixed-bed vapor-phase adsorption cycle for bulk separations wherein the heat front generated by the exothermic heat of adsorption is maintained in the bed either in or behind the mass transfer zone, and is subsequently used in the desorption/regeneration step. The cycle is especially useful in drying mixtures of water and compounds which form azeotropes with water as well as the azeotropes themselves, such as 190-proof ethanol.Type: GrantFiled: May 1, 1981Date of Patent: February 15, 1983Assignee: Union Carbide CorporationInventors: Joseph P. Ausikaitis, Desh R. Garg
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Patent number: 4372822Abstract: Substantially anhydrous, i.e., absolute, ethanol is distilled at high thermal efficiency from a dilute feedstock such as a fermentate ("beer") containing one or more low boiling components whose removal at least in part prior to anhydrous distillation is necessary in order to achieve an acceptable degree of phase separation in a decanter. Most of the low boiling component(s) are removed from the feed in a rectifying column with the balance of the low boiling component(s), insufficient in amount to seriously interfere with proper operation of the decanter, being removed from the system employing a light-ends column. Both the anhydrous column and the light-ends column are operated at substantially superatmospheric pressure with thermal values recovered from these columns being used in the operation of the rectifying column.Type: GrantFiled: July 27, 1981Date of Patent: February 8, 1983Assignee: National Distillers & Chemical Corp.Inventors: Werner C. Muller, Franklyn D. Miller
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Patent number: 4371623Abstract: Apparatus for preparation and distillation of low-alcohol-content, fermentation products into high-alcohol-content, fuel-grade product using solar energy to carry out the fermentation and distillation. The apparatus includes a solar collector with reflectors, fermenting tanks, a distillation column, and temperature controls. The working fluid for the solar collector is isolated from the fluid being distilled.Type: GrantFiled: February 9, 1981Date of Patent: February 1, 1983Assignee: William N. DurkinInventor: G. Brandt Taylor