With Subsequent Treatment Of Products Patents (Class 208/95)
  • Patent number: 10865352
    Abstract: Adsorbents for aromatic adsorption are used to improve one or more properties of base stocks derived from deasphalted oil fractions. The adsorbents can allow for removal of polynuclear aromatics from an intermediate effluent or final effluent during base stock production. Removal of polynuclear aromatics can be beneficial for improving the color of heavy neutral base stocks and/or reducing the turbidity of bright stocks.
    Type: Grant
    Filed: February 18, 2019
    Date of Patent: December 15, 2020
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William R. Gunther, Kendall S. Fruchey, Vinit Choudhary, Adrienne R. Diebold, Jason M. McMullan
  • Patent number: 10800984
    Abstract: A process for hydrotreating a hydrocarbon residue stream is provided. The process comprises hydrotreating the hydrocarbon residue stream over a demetallation catalyst to demetallize the hydrocarbon residue stream to provide a demetallized hydrocarbon residue stream reduced in metals and sulfur concentration. The demetallized hydrocarbon residue stream is separated in a hot separator to provide an overhead vapor stream comprising hydrogen and a bottoms liquid stream. The bottoms liquid stream is split into a first liquid stream and a second liquid stream comprising low sulfur fuel oil. The second liquid stream is recovered as a low sulfur fuel oil product stream. The first liquid stream is hydrotreated over a desulfurization catalyst in the presence of at least a portion of the overhead vapor stream to provide a desulfurized hydrocarbon residue stream. The present process provides low sulfur fuel oil product stream comprising from about 0.3 wt % to about 1.5 wt % sulfur.
    Type: Grant
    Filed: August 31, 2019
    Date of Patent: October 13, 2020
    Assignee: UOP LLC
    Inventor: Ping Sun
  • Patent number: 10563130
    Abstract: Disclosed is a method for producing olefins and aromatic compounds from a hydrogen lean carbon containing feed, the method comprising hydropyrolyzing the hydrogen lean carbon containing feed in the presence of a hydrogen donor feed under reaction conditions sufficient to produce a product comprising olefins and aromatic compounds or a hydrocarbonaceous stream, wherein the hydrocarbonaceous stream is further processed into olefins and aromatic compounds, wherein the olefins and aromatic compounds from (i) or the hydrocarbonaceous stream from (ii) are each obtained by hydrogenation of the hydrogen lean carbon containing feed with the hydrogen donor feed and cracking of carbonaceous compounds comprised in the hydrogenated feed, and wherein the hydrogen donor feed comprises a compound that donates hydrogen to carbonaceous compounds in the hydrogen lean feed.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: February 18, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Ravichander Narayanaswamy, Krishna Kumar Ramamurthy, Sreenivasan Perinkulam Subramanian
  • Patent number: 9938473
    Abstract: Provided herein are processes for ethylene oligomerization in the presence of an ionic liquid catalyst and a co-catalyst to produce a hydrocarbon product comprising C10-C55 oligomers.
    Type: Grant
    Filed: March 31, 2015
    Date of Patent: April 10, 2018
    Assignees: CHEVRON U.S.A. INC., CHEVRON ORONITE COMPANY LLC
    Inventors: Hye-Kyung Cho Timken, Bong-Kyu Chang, Curtis Bay Campbell, Andrew Michael Thomas, Mark Anthony Fernandez, Madeleine Sessions
  • Patent number: 9561463
    Abstract: The present invention provides a porous silica aerogel composite membrane and method for making the same and a carbon dioxide sorption device. The porous silicon oxide aerogel composite membrane includes a porous aluminum oxide membrane having a plurality of macro pores with an average diameter larger than 50 nm and a porous silica aerogel membrane formed on at least one side of the porous aluminum oxide membrane and the macro pores of surface layers of the porous aluminum oxide membrane where the porous silica aerogel membrane has a plurality of meso pores with an average diameter of 2˜50 nm and is derived from methyltrimethoxysilane precursor by a sol-gel synthetic method.
    Type: Grant
    Filed: April 9, 2014
    Date of Patent: February 7, 2017
    Assignee: CHUNG YUAN CHRISTIAN UNIVERSITY
    Inventors: Yi-Feng Lin, Chia-Chieh Ko, Kuo-Lun Tung, Chien-Hua Chen, Kai-Shiun Chang
  • Patent number: 9023195
    Abstract: A process for hydrotreating a naphtha fraction that includes a step of estimating the difference between the naphtha fraction hydrotreating reactor outlet temperature and inlet temperature, based on the reaction temperature of the Fischer-Tropsch synthesis reaction and the ratio of the flow rate of the treated naphtha fraction returned to the naphtha fraction hydrotreating step relative to the flow rate of the treated naphtha fraction discharged from the naphtha fraction hydrotreating step, a step of measuring the difference between the naphtha fraction hydrotreating reactor outlet temperature and inlet temperature, and a step of adjusting the reaction temperature of the naphtha fraction hydrotreating step so that the measured difference between the naphtha fraction hydrotreating reactor outlet temperature and inlet temperature becomes substantially equal to the estimated difference between the naphtha fraction hydrotreating reactor outlet temperature and inlet temperature.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: May 5, 2015
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.
    Inventors: Kazuhiko Tasaka, Yuichi Tanaka, Marie Iwama
  • Patent number: 9005428
    Abstract: The present invention is directed to the upgrading of heavy hydrocarbon feedstock that utilizes a short residence pyrolytic reactor operating under conditions that cracks and chemically upgrades the feedstock. The process of the present invention provides for the preparation of a partially upgraded feedstock exhibiting reduced viscosity and increased API gravity. This process selectively removes metals, salts, water and nitrogen from the feedstock, while at the same time maximizes the yield of the liquid product, and minimizes coke and gas production. Furthermore, this process reduces the viscosity of the feedstock in order to permit pipeline transport, if desired, of the upgraded feedstock with little or no addition of diluents.
    Type: Grant
    Filed: November 1, 2011
    Date of Patent: April 14, 2015
    Assignee: Ivanhoe HTL Petroleum Ltd.
    Inventors: Barry Freel, Robert G. Graham
  • Patent number: 8999146
    Abstract: Hydrocarbon feed to a catalytic reactor can be heat exchanged with flue gas from a catalyst regenerator. This innovation enables recovery of more energy from flue gas thus resulting in a lower flue gas discharge temperature. As a result, other hot hydrocarbon streams conventionally used to preheat hydrocarbon feed can now be used to generate more high pressure steam.
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: April 7, 2015
    Assignee: UOP LLC
    Inventors: Yunbo Liu, Xin X. Zhu, Daniel N. Myers, Patrick D. Walker
  • Patent number: 8992767
    Abstract: Initial high sulfur levels of a hydrocarbon feedstock are reduced to desired low levels without the need for integration of substantial new equipment or hardware with existing hydroprocessing reactors. Ionic liquids are utilized as organic sulfur extraction agents and are added to and mixed with the hydrocarbon feedstock containing organosulfur compounds downstream of an existing cold separator vessel. The ionic liquid and hydrocarbon mixture is maintained in a contact vessel under conditions which promote the formation of ionic sulfur-containing derivatives that are soluble in the ionic liquid to be formed, thereby enabling extractive removal and separation of the organosulfur compounds from the feedstock.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: March 31, 2015
    Assignee: Saudi Arabian Oil Company
    Inventors: Omer Refa Koseoglu, Adnan Al-Hajji
  • Publication number: 20150076033
    Abstract: A process for converting Fischer-Tropsch liquids and waxes into lubricant base stock and/or transportation fuels is disclosed. The process includes the steps of feeding a Fischer-Tropsch wax to a first isomerization unit to produce an isomerized Fischer-Tropsch wax product; combining a Fischer-Tropsch liquid with the isomerized Fischer-Tropsch wax product to create a mixture of the Fischer-Tropsch liquid and the Fischer-Tropsch wax product; and feeding the mixture to a fractionation column to separate the mixture into a lubricant base stock fraction and at least one transportation fuel fraction.
    Type: Application
    Filed: September 13, 2013
    Publication date: March 19, 2015
    Applicant: UOP LLC
    Inventors: Kenneth J. Stippich, Jr., Vasant P. Thakkar, John A. Petri
  • Patent number: 8932452
    Abstract: A method for removing catalyst, catalyst fines, and coke particulates from a slurry oil stream includes the steps of routing a first slurry oil stream from a first slurry oil source to at least one hydrocyclone, increasing at least one of a temperature and a pressure of the first slurry oil stream prior to it entering the at least one hydrocyclone; passing the first slurry oil stream through the at least one hydrocyclone; and routing a second slurry oil stream exiting an overflow end of the at least one hydrocyclone to a second slurry oil source. The first and second slurry oil sources may be one or more of the following: a main column of a fluid catalytic cracking fractionator, a steam generator, a heat exchanger, a decant slurry oil storage, and a slurry oil storage tank.
    Type: Grant
    Filed: January 11, 2012
    Date of Patent: January 13, 2015
    Assignee: Cameron International Corporation
    Inventor: Ronald D. Hypes
  • Publication number: 20140374314
    Abstract: Systems and methods are provided for slurry hydroconversion of a heavy oil feed, such as an atmospheric or vacuum resid. The systems and methods allow for slurry hydroconversion using catalysts with enhanced activity and/or catalysts that can be recycled as a side product from a complementary refinery process.
    Type: Application
    Filed: June 19, 2014
    Publication date: December 25, 2014
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Ramanathan SUNDARARAMAN, Thomas Francis DEGNAN, JR., Rustom Merwan BILLIMORIA, Natalie Ann FASSBENDER, Manuel A. FRANCISCO, Anjaneya Sarma KOVVALI, Randolph J. SMILEY, John Peter GREELEY, William Ernest LEWIS, Roby BEARDEN, JR.
  • Patent number: 8911613
    Abstract: Disclosed is a method of simultaneously manufacturing high quality naphthenic base oil and heavy base oil using a single catalyst system, by subjecting an oil fraction (slurry oil or light cycle oil) produced by fluid catalytic cracking and an oil fraction (deasphalted oil) produced by solvent deasphalting to hydrotreating, catalytic dewaxing and hydrofinishing of the single catalyst system, thereby obtaining not only products having low viscosity but also heavy base oil products (150BS) having high viscosity which was impossible to obtain using a conventional catalytic reaction process, and also thereby producing base oil products having different properties using the single catalyst system, thus generating economic benefits and exhibiting superior efficiency.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: December 16, 2014
    Assignee: SK Innovation Co., Ltd.
    Inventors: Kyung Seok Noh, Jae Wook Ryu, Do Hyoun Kim, Gyung Rok Kim, Seung Woo Lee, Do Woan Kim, Sun Choi, Seung Hoon Oh, Byung Won Yoon, Bum Suk Chun
  • Patent number: 8784646
    Abstract: For conversion of crude oil or a heavy hydrocarbon fraction having an initial boiling point of at least 300° C., conducting a catalytic hydroconversion in a three-phase reactor operating in a boiling bed with an upward flow of liquid and gas, separating resultant effluent into a light liquid fraction boiling at less than 300° C. and a heavy liquid fraction boiling above 300° C., deasphalting the heavy liquid fraction to obtain a deasphalted hydrocarbon fraction and residual asphalt, and recycling at least one portion of the deasphalted hydrocarbon fraction upstream of the hydroconversion stage.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: July 22, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Eric Sanchez, Jan Verstraete
  • Patent number: 8778169
    Abstract: Conversion of a heavy hydrocarbon fraction that is obtained either from a crude oil or from the distillation of a crude oil and that has an initial boiling point of at least 300° C. by hydroconversion of at least one portion of heavy hydrocarbon fraction in the presence of hydrogen in at least one three-phase reactor containing at least one hydroconversion catalyst, separation of the effluent to obtain a light liquid fraction that boils at a temperature that is less than 300° C. and a heavy liquid fraction that boils at a temperature that is greater than 300° C., and a deasphalting of at least one portion of the heavy liquid fraction that boils at a temperature that is greater than 300° C.
    Type: Grant
    Filed: September 7, 2011
    Date of Patent: July 15, 2014
    Assignee: IFP Energies Nouvelles
    Inventors: Eric Sanchez, Jan Verstraete
  • Patent number: 8764971
    Abstract: The invention relates to a method for catalytic cracking to maximize the production of diesel base stocks, comprising a cracking reaction step in an upflow fluidized bed reactor (1), a step of separating the cracked hydrocarbons and coked catalyst, a step of fractionating the cracked hydrocarbons and a step of regenerating said coked catalyst, wherein the hydrocarbon feedstock is injected into the upflow reactor on a catalyst partially deactivated by prior coking of at least part thereof in the same upflow reactor, so that the reaction temperature of the effluents leaving said reactor varies from 470 to 600° C. The invention also relates to a device for implementing the cracking method.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: July 1, 2014
    Assignee: Total Raffinage Marketing
    Inventors: Marc Bories, Patrick Leroy, Michael Echard, Thierry Gauthier
  • Publication number: 20140138282
    Abstract: Optimizing low coke naphtha reforming continues to pose significant challenges for oil refining companies in the operation of continuous catalytic regenerative reforming units for economic production of hydrogen, LPG and reformate. A novel processing scheme is hereby disclosed wherein multiple additives are used to increase spent catalyst coke to ensure operating the regenerators in steady state white burn operations. In previous disclosures novel additives sulfur and kerosene were identified as separately imparting enhanced rates of coke formation on the catalysts even at very mild severity catalytic reforming operations. To further accelerate spent catalyst coke formation and derive benefits from synergistic use of sulfur and kerosene, it is suggested that both sulfur and kerosene be used as additives in combination or in series with sulfur added first followed by kerosene and vice versa.
    Type: Application
    Filed: November 20, 2012
    Publication date: May 22, 2014
    Applicant: Marathon Petroleum Company LP
    Inventor: Marathon Petroleum Company LP
  • Publication number: 20140097124
    Abstract: A reactor process added to a coking process to modify the quantity or yield of a coking process product and/or modify certain characteristics or properties of coking process products.
    Type: Application
    Filed: March 12, 2013
    Publication date: April 10, 2014
    Inventor: Roger G. ETTER
  • Publication number: 20140066674
    Abstract: A new family of coherently grown composites of TUN and IMF zeotypes have been synthesized. These zeolites are represented by the empirical formula. NanMmk+TtAl1-xExSiyOz where “n” is the mole ratio of Na to (Al+E), M represents a metal or metals from zinc, Group 1, Group 2, Group 3 and or the lanthanide series of the periodic table, “m” is the mole ratio of M to (Al+E), “k” is the average charge of the metal or metals M, T is the organic structure directing agent or agents, and E is a framework element such as gallium. These zeolites are similar to TNU-9 and IM-5 but are characterized by unique compositions and synthesis procedures and have catalytic properties for carrying out various hydrocarbon conversion processes and separation properties for carrying out various separations.
    Type: Application
    Filed: November 7, 2013
    Publication date: March 6, 2014
    Applicant: UOP LLC
    Inventors: Christopher P. Nicholas, Mark A. Miller
  • Patent number: 8652321
    Abstract: Production of gasolines with low sulfur contents from a starting gasoline containing sulfur-containing compounds comprising a stage a) for selective hydrogenation of non-aromatic polyunsaturated compounds present in the starting gasoline, a stage b) for increasing the molecular weight of the light sulfur-containing products that are initially present in the gasoline that enters this stage, a stage c) for alkylation of at least a portion of the sulfur-containing compounds present in the product that originates from stage b), a stage d) for fractionation of the gasoline that originates from stage c) into at least two fractions, one fraction virtually lacking in sulfur-containing compounds, whereby the other contains a larger proportion of sulfur-containing compounds (heavy gasoline), a stage e) for catalytic treatment of the heavy gasoline for transformation of sulfur-containing compounds under conditions for the at least partial decomposition of hydrogenation of these sulfur-containing compounds.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: February 18, 2014
    Assignee: IFP Energies nouvelles
    Inventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard
  • Publication number: 20130284639
    Abstract: Specific embodiments of the present invention provide a hydrocracking process for converting low value-added heavy hydrocarbon distillates into high value-added hydrocarbon distillates using a supercritical solvent as a medium.
    Type: Application
    Filed: December 26, 2011
    Publication date: October 31, 2013
    Applicants: INDUSTRY-ACADEMIC COOPERATION FOUNDATION, YONSEI UNIVERSITY, SK INNOVATION CO., LTD.
    Inventors: Jae Wook Ryu, IL Yong Jeong, Gyung Rok Kim, Sung Bum Park, Do Woan Kim, Eun Kyoung Kim, Sun Choi, Chang Ha Lee, Jae Hyuk Lee, Yo Han Kim
  • Patent number: 8551325
    Abstract: A method for manufacturing a hydrocarbon oil, comprising: a first step wherein a feedstock oil containing an oxygen-containing organic compound and a water-insoluble chlorine-containing compound is brought into contact with a hydrogenation catalyst comprising a support containing a porous inorganic oxide and one or more metals selected from Group VIA and Group VIII of the periodic table supported on the support in the presence of hydrogen to generate a hydrocarbon oil and water in a vapor state by the hydrodeoxygenation of an oxygen-containing organic compound and convert the water-insoluble chlorine-containing compound into a water-soluble chlorine-containing compound; a second step wherein the water in the reaction product of the first step is maintained in a vapor state and the reaction product of the first step is brought into contact with a nitrogen-containing Brønsted base compound which has a boiling point at normal pressure of 100° C.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: October 8, 2013
    Assignee: JX Nippon Oil & Energy Corporation
    Inventors: Tatsuo Hamamatsu, Hideki Ono, Yasutoshi Iguchi, Hideshi Iki, Yoshihiko Kinoshita
  • Publication number: 20130161237
    Abstract: Heavy oil feeds are hydroprocessed in the presence of a solvent under conditions that provide a variety of benefits. The solvent can be an added solvent or a portion of the liquid effluent from hydroprocessing. The processes allow for lower pressure processing of heavy oil feeds for extended processing times or extended catalyst lifetimes be reducing or mitigating the amount of coke formation on the hydroprocessing catalyst.
    Type: Application
    Filed: August 29, 2012
    Publication date: June 27, 2013
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Hyung Suk Woo, Jane Chi-ya Cheng, Teh C. Ho, Stephen Harold Brown, Richard Charles Dougherty, David Thomas Ferrughelli, Federico Barrai
  • Publication number: 20130098735
    Abstract: Improvements to open-art Solvent Deasphalting (SDA) processes have been developed to reduce capital and operating costs for processing hydrocarbon streams are provided whereby open art SDA scheme is modified to include appropriately placed mixing-enabled precipitators (MEP's) to reduce solvent use requirements in an asphaltene separation step and to increase overall reliability for SDA processes, particularly suitable for Canadian Bitumen. When integrated with a mild thermal cracker, the improved SDA configuration further improves crude yield to be pipeline-ready without additional diluent and for use to debottleneck existing facilities such as residue hydrocrackers and coking units.
    Type: Application
    Filed: August 3, 2012
    Publication date: April 25, 2013
    Applicant: MEG ENERGY CORP.
    Inventors: TOM CORSCADDEN, GERALD BRUCE, GREG DIDUCH, DAMIEN HOCKING, DARIUS REMESAT
  • Publication number: 20130092600
    Abstract: A process of producing a light oil stream from slurry oils. The process begins by obtaining slurry oil from a fluid catalytic cracking unit. The slurry oil is then flowed over a fixed bed catalyst, consisting essentially of a non-metal catalyst, to produce a processed slurry oil. The processed slurry oil is then separated by boiling point to separate out the light oil stream.
    Type: Application
    Filed: December 16, 2011
    Publication date: April 18, 2013
    Applicant: ConocoPhillips Company
    Inventors: Tushar Choudhary, Ayyappan Subbiah
  • Publication number: 20130081977
    Abstract: Heavy oil feeds are hydroprocessed in the presence of a solvent and in the presence of a catalyst with a median pore size of about 85 ? to about 120 ? under conditions that provide a variety of benefits. The solvent can be an added solvent or a portion of the liquid effluent from hydroprocessing. The processes allow for lower pressure processing of heavy oil feeds for extended processing times or extended catalyst lifetimes be reducing or mitigating the amount of coke formation on the hydroprocessing catalyst.
    Type: Application
    Filed: August 29, 2012
    Publication date: April 4, 2013
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Hyung Suk Woo, Jane Chi-ya Cheng, Teh C. Ho, Stephen Harold Brown
  • Publication number: 20130046125
    Abstract: A process is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. Only the hot hydroprocessing effluent is heated in a fired heater prior to product fractionation, resulting in substantial operating and capital savings.
    Type: Application
    Filed: August 19, 2011
    Publication date: February 21, 2013
    Applicant: UOP LLC
    Inventors: Richard K. Hoehn, David M. Bowman, Xin X. Zhu
  • Publication number: 20130043159
    Abstract: A process is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. A net overhead stream from the hot stripper is forwarded to the cold stripper for further stripping. The invention is particularly suitable for hydrotreating residue feed streams. The hot stripped stream may be subjected to fluid catalytic cracking. The apparatus and process eliminates the need for a fired heater in the product recovery unit.
    Type: Application
    Filed: August 19, 2011
    Publication date: February 21, 2013
    Applicant: UOP LLC
    Inventors: Richard K. Hoehn, Vedula K. Murty
  • Publication number: 20130001132
    Abstract: The invention comprises a process for cracking liquid hydrocarbon feed to produce cracked gaseous hydrocarbons comprising feeding a liquid hydrocarbon feed stream to an olefins furnace; cracking the liquid hydrocarbon feed stream in the olefins furnace to produce a gaseous cracked effluent stream; feeding the cracked effluent from the olefins furnace to a primary transfer line heat exchanger (TLE) having two sections; injecting a first wetting fluid in a weight ratio of wetting fluid to hot gaseous effluent tangentially into the hot gaseous effluent stream at a particular location in the second section of the primary TLE; feeding the hot gaseous effluent stream exiting from the TLE to a separator; separating a separator bottoms stream comprising tar and heavier hydrocarbons and a separator product stream comprising an olefin product; and recovering an olefin product from the separator product stream.
    Type: Application
    Filed: January 25, 2011
    Publication date: January 3, 2013
    Inventors: Arthur James Baumgartner, A. Haluk Bilgic, Danny Yuk Kwan Ngan
  • Publication number: 20120305449
    Abstract: A process for converting heavy sulfur-containing crude oil into lighter crude oil with lower sulfur content and lower molecular weight is provided. The process is a low-temperature process using controlled cavitation.
    Type: Application
    Filed: August 13, 2012
    Publication date: December 6, 2012
    Applicant: Saudi Arabian Oil Company
    Inventor: M. Rashid Khan
  • Publication number: 20120298552
    Abstract: An improved delayed coking process utilizing a coking unit and a coking unit product fractionating column which includes the steps of: heating a mixture of a fresh whole crude oil feedstream and the bottoms from the coking unit product fractionator in a furnace to a coking temperature in the range of 480° C. to 530° C./896° F. to 986° F.
    Type: Application
    Filed: May 23, 2011
    Publication date: November 29, 2012
    Inventor: Omer Refa KOSEOGLU
  • Publication number: 20120285862
    Abstract: A process and apparatus for improving the production of coke having a high volatile combustible material content are disclosed. The process may include, for example: heating a coker feedstock to a coking temperature to produce a heated coker feedstock; contacting the heated coker feedstock with a quench medium to reduce a temperature of the heated coker feedstock and produce a quenched feedstock; feeding the quenched feedstock to a coking drum; subjecting the quenched feedstock to thermal cracking in the coking drum to (a) crack a portion of the quenched feedstock to produce a cracked vapor product, and (b) produce a coke product having a volatile combustible material (VCM) concentration in the range from about 13% to about 50% by weight, as measured by ASTM D3175.
    Type: Application
    Filed: May 11, 2012
    Publication date: November 15, 2012
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventors: Ahmad Faegh, John C. Collins, Virendra Manral, Gary Reisen
  • Publication number: 20120232172
    Abstract: A hydrocracking process for a wax fraction that includes a wax fraction hydrocracking step of hydrocracking a wax fraction contained within liquid hydrocarbons synthesized by a Fischer-Tropsch synthesis reaction, thereby obtaining a hydrocracked product, a fractional distillation step of supplying the hydrocracked product to a fractionator in which a bottom cut temperature is set to a constant value, and obtaining at least a middle distillate and a bottom oil from the fractionator, a recycling step of resupplying all of the bottom oil to the wax fraction hydrocracking step, and a hydrocracking control step of controlling the wax fraction hydrocracking step using a flow rate of the bottom oil as an indicator.
    Type: Application
    Filed: October 26, 2010
    Publication date: September 13, 2012
    Inventors: Kazuhiko Tasaka, Yuichi Tanaka, Marie Iwama
  • Publication number: 20120211399
    Abstract: Disclosed herein are jet fuel compositions containing (a) a total aromatics content of from 2 vol. % to no more than about 25 vol. %; (b) a net heat of combustion of at least about 125,000 Btu/gal; (c) a concentration of less than about 5 vol. % of hydrocarbons having a boiling point greater than or equal to about 550° F., as determined by ASTM D 2887; and (d) a Jet Fuel Thermal Oxidation Test (JFTOT) thermal stability characterized by a filter pressure drop of no more than 25 mm Hg, a breakpoint temperature greater than or equal to about 300° C., and an overall tube deposit rating less than 3, as determined by ASTM D 3241. Methods for their preparation are also disclosed.
    Type: Application
    Filed: August 12, 2011
    Publication date: August 23, 2012
    Applicant: Chevron U.S.A. Inc.
    Inventors: William J. Cannella, Jaime Lopez
  • Publication number: 20120193269
    Abstract: Petroleum oil is catalytically cracked by contacting oil with catalyst mixture consisting of a base cracking catalyst containing an stable Y-type zeolite and small amounts of rare-earth metal oxide, and an additive containing a shape-selective zeolite, in an FCC apparatus having a regeneration zone, a separation zone, and a stripping zone. Production of light-fraction olefins is maximized by applying appropriate process control, monitoring, and optimizing systems. Mathematical process models, including neural networks, statistical models and finite impulse models are used in conjunction with advanced controllers and optimizing routines to calculate optimal settings for various parameters. Process model and historical data to test a predictive system can provide early warning of potential performance degradation and equipment failure in the FCC unit, decreasing overall operating costs and increasing plant safety.
    Type: Application
    Filed: March 23, 2012
    Publication date: August 2, 2012
    Applicant: SAUDI ARABIAN OIL COMPANY
    Inventors: Othman A. Taha, M. Rashid Khan
  • Patent number: 8231778
    Abstract: Methods are disclosed for hydrocracking processes that convert a significant portion of a heavy hydrocarbon feedstock such as vacuum gas oil (VGO) to lower molecular weight, lower boiling hydrocarbons. In addition to molecular weight reduction, the processes also substantially reduce the pour point of a recovered higher boiling fraction or unconverted oil, all or a portion of which may be used as a lube base stock, optionally after one or more further treatment steps such as hydrofinishing. The ability to reduce the pour point, through hydroisomerization, of the higher boiling fraction greatly improves the quality of this fraction, or unconverted oil, for use in lube base stock preparation. Advantageously, separate, conventional hydroisomerization and/or dewaxing steps, often requiring a noble metal catalyst, may be avoided in particular embodiments disclosed herein.
    Type: Grant
    Filed: December 31, 2008
    Date of Patent: July 31, 2012
    Assignee: UOP LLC
    Inventor: Hemant B. Gala
  • Publication number: 20120138509
    Abstract: A process is disclosed for recovering product from catalytically converted product streams. An integrated debutanizer column provides an LPG stream, a light naphtha stream and a heavy naphtha stream. The integrated debutanizer column may comprise a dividing wall column. The light naphtha stream may be used as an absorbent for a primary absorber column which provides advantageous operation.
    Type: Application
    Filed: December 3, 2010
    Publication date: June 7, 2012
    Applicant: UOP LLC
    Inventors: Saadet Ulas Acikgoz, Michael A. Schultz, Xin X. Zhu
  • Patent number: 8182556
    Abstract: A method for producing biofuels is provided. A method of making biofuels includes dewatering substantially intact algal cells to make an algal biomass, sequentially adding solvent sets to the algal biomass, and sequentially separating solid biomass fractions from liquid fractions to arrive at a liquid fraction comprising neutral lipids. The method also includes esterifying the neutral lipids, separating a water miscible fraction comprising glycerin from a water immiscible fraction comprising fuel esters, carotenoids, and omega-3 fatty acids. The method also includes obtaining a C16 or shorter fuel esters fraction, a C16 or longer fuel ester fraction, and a residue comprising carotenoids and omega-3 fatty acids. The method includes hydrogenating and deoxygenating at least one of (i) the C16 or shorter fuel esters to obtain a jet fuel blend stock and (ii) the C16 or longer fuel esters to obtain a diesel blend stock.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: May 22, 2012
    Assignee: Haliae Development, LLC
    Inventor: Aniket Kale
  • Publication number: 20120091035
    Abstract: Hydrocarbon-containing feedstocks are processed to produce useful intermediates or products, such as fuels. For example, systems are described that can process a petroleum-containing feedstock, such as oil sands, oil shale, tar sands, and other naturally-occurring and synthetic materials that include both hydrocarbon components and solid matter, to obtain a useful intermediate or product.
    Type: Application
    Filed: November 10, 2011
    Publication date: April 19, 2012
    Applicant: XYLECO, INC.
    Inventors: Marshall Medoff, Thomas Craig Masterman
  • Patent number: 8137556
    Abstract: A method for producing biofuels is provided. A method of making biofuels includes dewatering substantially intact algal cells to make an algal biomass, extracting neutral lipids from the algal biomass, and esterifying the neutral lipids with a catalyst in the presence of an alcohol. The method also includes separating a water soluble fraction comprising glycerin from a water insoluble fraction comprising fuel esters and distilling the fuel esters under vacuum to obtain a C16 or shorter fuel esters fraction, a C16 or longer fuel ester fraction, and a residue comprising carotenoids and omega-3 fatty acids. The method further includes hydrogenating and deoxygenating at least one of (i) the C16 or shorter fuel esters to obtain a jet fuel blend stock and (ii) the C16 or longer fuel esters to obtain a diesel blend stock.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: March 20, 2012
    Assignee: Heliae Development, LLC
    Inventor: Aniket Kale
  • Patent number: 8137558
    Abstract: A method for producing biofuels is provided. A method of making biofuels includes dewatering substantially intact algal cells to make an algal biomass, extracting neutral lipids from the algal biomass, and esterifying the neutral lipids with a catalyst in the presence of an alcohol. The method also includes separating a water soluble fraction comprising glycerin from a water insoluble fraction comprising fuel esters and distilling the fuel esters under vacuum to obtain a C16 or shorter fuel esters fraction, a C16 or longer fuel ester fraction, and a residue comprising carotenoids and omega-3 fatty acids. The method further includes hydrogenating and deoxygenating at least one of (i) the C16 or shorter fuel esters to obtain a jet fuel blend stock and (ii) the C16 or longer fuel esters to obtain a diesel blend stock.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: March 20, 2012
    Assignee: Heliae Development, LLC
    Inventor: Aniket Kale
  • Publication number: 20120061292
    Abstract: For conversion of crude oil or a heavy hydrocarbon fraction having an initial boiling point of at least 300° C., conducting a catalytic hydroconversion in a three-phase reactor operating in a boiling bed with an upward flow of liquid and gas, separating resultant effluent into a light liquid fraction boiling at less than 300° C. and a heavy liquid fraction boiling above 300° C., deasphalting the heavy liquid fraction to obtain a deasphalted hydrocarbon fraction and residual asphalt, and recycling at least one portion of the deasphalted hydrocarbon fraction upstream of the hydroconversion stage.
    Type: Application
    Filed: September 7, 2011
    Publication date: March 15, 2012
    Applicant: IFP Energies nouvelles
    Inventors: Eric Sanchez, Jan Verstraete
  • Publication number: 20120053383
    Abstract: The present invention is directed to a method for producing, inter alia, olefins from refinery saturated and unsaturated off-gas. Furthermore, said refinery streams are not required to undergo deoxygenation reaction in a separate reactor system provided they are fed to the pyrolysis furnace. The refinery off-gases are treated to produce olefins such as ethylene and propylene. Gases from petrochemical facilities, gas separation plants and similar facilities that produce light gases containing ethane and propane are useful in the present method.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 1, 2012
    Applicant: Stone & Webster Process Technology, Inc.
    Inventors: Wadie MALATY, Richard H. McCue, David J. Brown, William Larson
  • Patent number: 8123932
    Abstract: A process for the conversion of heavy feedstocks using hydrotreatment, distillation or flash, and deasphalting that includes mixing a heavy feedstock with a hydrogenation catalyst and subjecting the thus-formed mixture to a hydrotreatment reactor for reaction with one or more of hydrogen and hydrogen sulfide to form a first product stream; subjecting the first product stream to a distillation or flash to form a plurality of distillate fractions; and recycling heavies from the distillation residue and/or tar by deasphalting in the presence of a solvent; where the hydrotreatment reaction product is pre-separated under high pressure to form light and heavy fractions and sending the heavy fraction to the distillation and/or flash.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: February 28, 2012
    Assignees: Eni S.p.A., Snamprogetti S.p.A., Enitechnologie S.p.A.
    Inventors: Romolo Montanari, Mario Marchionna, Nicoletta Panariti, Alberto Delbianco, Sergio Rosi
  • Patent number: 8118996
    Abstract: An apparatus and process are provided for cracking hydrocarbons. Hot, cracked effluent is removed to a quench header where it is pre-quenched with an oil containing crackable components, e.g., 1000° F.+ (538° C.+) boiling range bottoms taken from a vapor/liquid separator, cracking the bottoms to more valuable products, e.g., steam crack naphtha. The overhead of the separator is fed to a cracker, and then quenched with a quenching oil.
    Type: Grant
    Filed: February 12, 2008
    Date of Patent: February 21, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Richard C. Stell, Megan Renstrom Bleckinger, James N. McCoy, Arthur R. Di Nicolantonio
  • Patent number: 8062503
    Abstract: The present invention is directed to the upgrading of heavy hydrocarbon feedstock that utilizes a short residence pyrolytic reactor operating under conditions that cracks and chemically upgrades the feedstock. The process of the present invention provides for the preparation of a partially upgraded feedstock exhibiting reduced viscosity and increased API gravity. This process selectively removes metals, salts, water and nitrogen from the feedstock, while at the same time maximizes the yield of the liquid product, and minimizes coke and gas production. Furthermore, this process reduces the viscosity of the feedstock in order to permit pipeline transport, if desired, of the upgraded feedstock with little or no addition of diluents.
    Type: Grant
    Filed: March 1, 2007
    Date of Patent: November 22, 2011
    Assignee: Ivanhoe Energy Inc.
    Inventors: Barry Freel, Robert G. Graham
  • Publication number: 20110266196
    Abstract: The present invention relates to a method of preparing synthetic crude oil from a heavy crude reservoir, comprising: (a) extracting the heavy crude oil using a steam technology; (b) separating the crude extracted and the water; (c) separating the crude into at least one light cut and one heavy cut; (d) converting said heavy cut to a lighter product and a residue; (e) optionally, partially or totally hydroprocessing the converted product and/or the light cut(s) obtained upon separation (c); (f) burning and/or gasifying the conversion residue in the presence of metal oxides in at least one chemical looping cycle producing CO2-concentrated fumes in order to allow CO2 capture, the optionally hydroprocessed converted product and light separation cut(s) making up the synthetic crude oil, said combustion allowing to generate steam and/or electricity, and said gasification allowing to generate hydrogen, the steam and/or the electricity thus generated being used for extraction (a), and/or the electricity and/or the hy
    Type: Application
    Filed: October 21, 2009
    Publication date: November 3, 2011
    Inventors: Thierry Gauthier, Ali Hoteit, Ann Forret
  • Patent number: 8038869
    Abstract: Processes and systems are provided for removing contaminants from a vapor stream containing hydrocarbon and hydrogen, and can include: providing a feed stream to a first pressurized vapor liquid separator that produces a liquid stream and a vapor stream containing hydrocarbon and hydrogen, passing the vapor stream to an inlet of a particulate trap containing a plurality of treatment zones that remove contaminants from the vapor stream to produce a particulate trap effluent, and passing the particulate trap effluent directly to a catalytic hydrogenation zone. The processes and systems can also include: passing the liquid stream from the first pressurized vapor liquid separator to a second vapor liquid separator that produces an overhead vapor stream and a liquid bottoms stream, condensing the overhead vapor stream from the second vapor liquid separator to form a liquid overhead stream, routing the liquid overhead stream to the inlet of the particulate trap.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: October 18, 2011
    Assignee: UOP LLC
    Inventor: Tom N. Kalnes
  • Publication number: 20110192764
    Abstract: A process for treating a hydrocarbon-containing feed is provided in which a hydrocarbon-containing feed comprising at least 20 wt. % of heavy hydrocarbons is mixed with hydrogen and a catalyst to produce a hydrocarbon-containing product. The catalyst is comprised of a material comprised of a first metal and a second metal, where the first metal is selected from the group consisting of Cu, Fe, Bi, Ag, Mn, Zn, Sn, Ru, La, Pr, Sm, Eu, Yb, Lu, Dy, Pb, and Sb and the second metal is Mo, W, V, Sn, and Sb.
    Type: Application
    Filed: January 21, 2011
    Publication date: August 11, 2011
    Inventors: Michael Anthony Reynolds, Stanley Nemee Milam, Scott Lee Wellington
  • Publication number: 20110163002
    Abstract: A process in which a catalytic cracking unit is operated to crack a hydrocarbon feedstock in a manner to enhance light olefin yields. The accompanying benzene-containing naphtha product stream is further processed through a benzene selective membrane to provide a low content benzene stream. Refiners frequently operate their cracking units to optimize light olefin yields, e.g. propylene, in response to needs in the petrochemical industry, and it has been discovered that units operated in this manner frequently produce naphtha containing increased amounts of benzene. The method of this invention therefore allows one to operate the unit when it is desired to optimize light olefin yields, yet at the same time produce a naphtha yield having a low benzene content. The invention is particularly useful when the cracking unit utilizes pentasil zeolites at increased concentrations to enhance light olefins yield.
    Type: Application
    Filed: September 11, 2009
    Publication date: July 7, 2011
    Applicant: Patent Department
    Inventors: Lloyd S. White, Richard F. Wormsbecher, Wu-Cheng Cheng