Metal Is Elemental Copper, An Alloy, Or Compound Thereof Patents (Class 216/105)
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Publication number: 20030010751Abstract: An extrusion-free wet cleaning process for post-etch Cu-dual damascene structures is developed. The process includes the following steps: (1). providing a wafer having a silicon substrate and at least one post-etch Cu-dual damascene structure, the post-etch Cu-dual damascene structure having a via structure exposing a portion of a Cu wiring line electrically connected with an N+ diffusion region of the silicon substrate, and a trench structure formed on the via structure; (2). applying a diluted H2O2 solution on the wafer to slightly oxidize the surface of the exposed Cu wiring line; (3). washing away cupric oxide generated in the oxidation step by means of an acidic cupric oxide cleaning solution containing diluted HF, NH4F or NH2OH; and (4). providing means for preventing Cu reduction reactions on the Cu wiring line.Type: ApplicationFiled: July 16, 2001Publication date: January 16, 2003Inventor: Chih-Ning Wu
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Patent number: 6500349Abstract: A continuous process for forming multilayer circuit structures which includes applying and curing a film forming polymer onto the matte side of a copper foil. The opposite (shiny) side of the foil is optionally but preferably cleaned, and applied with a photoresist which is then optionally but preferably dried. The photoresist is exposed, and developed to remove the nonimage areas but leave the image areas. The foil under the removed nonimage area is then etched to form a copper pattern, and the remaining photoresist is optionally but preferably removed. The foil is then cut into sections, and then optionally but preferably punched with registration holes. The copper pattern is then optionally but preferably treated with a bond enhancing treatment, optionally but preferably inspected for defects, and laminated onto a substrate to form a multilayered circuit structure.Type: GrantFiled: December 26, 2000Date of Patent: December 31, 2002Assignee: Oak-Mitsui, Inc.Inventors: John Andresakis, Dave Paturel
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Patent number: 6500352Abstract: An electrode plate is formed by a substrate and a plurality of patterned electrodes formed on the substrate. Each patterned electrode has a laminate structure including a first layer of nickel metal formed on the substrate and a second layer of copper formed thereon. The electrode plate may be prepared by a process including a step of etching such a multi-layer metal electrode-forming film formed on a substrate by spraying an etchant downwardly and uniformly onto the substrate while rotating the substrate at a rotation speed sufficient to allow quick liberation of the etchant from the substrate. The metal electrodes can be formed with good adhesion onto the substrate and with good width and thickness accuracy. By incorporating the electrode plate as a pair of substrates sandwiching a liquid crystal, a liquid crystal device free from transmission delay and rounding of voltage waveforms can be provided.Type: GrantFiled: November 23, 1999Date of Patent: December 31, 2002Assignee: Canon Kabushiki KaishaInventors: Toshiaki Yoshikawa, Makoto Kameyama, Junri Ishikura
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Publication number: 20020190029Abstract: This invention relates to an on-line process for removing copper deposits from the blades of the rotor of a steam turbine in systems, particularly condensing steam turbines. The process comprises adding an oxime to an appropriate injection point of an electric generating power plant powered by a steam turbine, where the power plant comprises a pre-boiler system, a steam generator, a steam turbine, a condenser and an electric generator.Type: ApplicationFiled: February 4, 2002Publication date: December 19, 2002Inventors: Emery N. Lange, Thomas H. Pike
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Publication number: 20020166839Abstract: A thermoelectric device with improved efficiency is provided. In one embodiment, the thermoelectric device includes a first thermoelement and a second thermoelement electrically coupled to the first thermoelement. An array of first tips are in close physical proximity to, but not necessarily in physical contact with, the first thermoelement at a first set of discrete points. An array of second tips are in close physical proximity to, but not necessarily in physical contact with, the second thermoelement at a second set of discrete points. The first and second conical are constructed entirely from metal, thus reducing parasitic resistances.Type: ApplicationFiled: February 11, 2002Publication date: November 14, 2002Applicant: International Business Machines CorporationInventors: Uttam Shyamalindu Ghoshal, Errol Wayne Robinson
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Patent number: 6468439Abstract: A process for the etching of multiple layers of at least two different metals comprisies: forming a resist pattern over a first layer of metal, said resist pattern having a pattern of openings therein, applying a first etch solution onto said resist pattern so that at least some etch solution contacts exposed areas of the first layer of metal, etching away the majority of the depth of the first metal in exposed areas of metal in the first layer of metal, applying a second etch solution onto the resist pattern the second etch solution having a rate of etch towards the first metal as compared to the first etch solution that is at least 20% less than the millimeter/minute rate of etch of the first etch solution at the same etch solution temperature, removing the second etch solution from said resist pattern after at least the first metal layer has been etched sufficiently to expose areas of a second metal layer underlying the first metal layer by forming an etched first metal layer, and applying a third etch soType: GrantFiled: November 1, 1999Date of Patent: October 22, 2002Assignee: BMC Industries, Inc.Inventors: Donald A. Whitehurst, Paul D. Wyatt, Charles Ring, Michael J. Dufresne, Jose F. Brenes, Bruce A. Finger, Dave R. Zeipelt
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Patent number: 6464893Abstract: Controlled chemical etching of rotating metal substrates has been shown to be a feasible and economic method for the reproducible production of thin, reactive metallic foils such as copper foils. Foils thus prepared react readily with chemical substances, apparently by chemisorption. The organic-metal assemblies exhibit the same corrosion and wetting behavior as those prepared by other processes, and they readily undergo additional functional group transformations.Type: GrantFiled: May 9, 2000Date of Patent: October 15, 2002Assignee: Pace UniversityInventor: Karen R. Caldwell
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Patent number: 6444140Abstract: Metal surfaces, particularly copper surfaces, which are oxidatively micro-etched to increase surface area through the use of molybdenum. The micro-etch solutions contain a proton source, e.g., a mineral acid, an oxidizer agent, e.g., hydrogen peroxide, an azole compound, and a molybdenum source. These micro-etched surfaces can further be rendered acid-resistant by exposure to a thiazole compound and/or a thiocarbamide compound. The thiazole compound and/or thiocarbamide compound may be provided either in the oxidative micro-etching solution or provided in a post-micro-etching solution.Type: GrantFiled: March 17, 1999Date of Patent: September 3, 2002Assignee: Morton International Inc.Inventors: John Schemenaur, Todd Johnson, Michael Marsaglia
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Publication number: 20020113039Abstract: An integrated semiconductor substrate bevel cleaning system that enables transfer of substrates through the bevel cleaner either with or without substrate processing within the bevel cleaner. The invention provides an integrated bevel cleaning apparatus comprising a transfer position, a rinsing position and an etching position.Type: ApplicationFiled: February 16, 2001Publication date: August 22, 2002Inventors: Yeuk-Fai Edwin Mok, Alexander Ko, Bernardo Donoso, Joseph J. Stevens
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Patent number: 6432826Abstract: Cu metallization is treated to reduce defects and effect passivation by removing a thin surface layer or removing corrosion stains, subsequent to CMP and barrier layer removal, employing a cleaning composition comprising deionized water, an acid and ammonium hydroxide and/or an amine. Embodiments include removing up to about 100 Å of the Cu metallization surface in a damascene opening by sequentially treating the exposed Cu surface with: an optional corrosion inhibitor; a solution having a pH of about 4 to about 11 and containing an acid, ammonium hydroxide and/or an amine, and deionized water; and a corrosion inhibitor.Type: GrantFiled: November 29, 1999Date of Patent: August 13, 2002Assignee: Applied Materials, Inc.Inventors: Ramin Emami, Shijian Li, Sen-Hou Ko, Fred C. Redeker, Madhavi Chandrachood
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Patent number: 6429134Abstract: A method of manufacturing a semiconductor device, which comprises the steps of providing a substrate having a groove on the surface thereof, forming a burying film on the substrate to thereby fill the groove with the burying film, performing a first polishing step to polish the burying film by means of a CMP method, the polishing being suspended before the substrate is exposed, and performing a second polishing step to polish the burying film by means of a CMP method until part of the burying film which is disposed outside the groove is removed. The time to finish polishing of the second polishing step is determined based on a film thickness of the burying film which is left remained after finishing the first polishing step. The first polishing step may be performed under a condition which differs from that of the second polishing step.Type: GrantFiled: June 29, 2000Date of Patent: August 6, 2002Assignee: Kabushiki Kaisha ToshibaInventors: Takeo Kubota, Hiroyuki Yano, Kenro Nakamura
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Patent number: 6428719Abstract: Write head coils for magnetic disk systems are commonly formed through electroplating onto a seed layer in the presence of a photoresist mask. It is then necessary to remove the seed layer everywhere except under the coil itself. The present invention achieves this through etching in a solution of ammonium persulfate to which has been added the complexing agent 1,4,8,11 tetraazundecane. This suppresses the reduction of Cu++ to Cu, thereby increasing the dissolution rate of copper while decreasing that of nickel-iron. Two ways of implementing this are described—adding the complexing agent directly to the ammonium persulfate and introducing the 1,4,8,11 tetraazundecane through a dipping process that precedes conventional etching in the ammonium persulfate.Type: GrantFiled: January 19, 2000Date of Patent: August 6, 2002Assignee: Headway Technologies, Inc.Inventors: Xuehua Wu, Wensen Li, Si-Tuan Lam, Henry C. Chang, Kochan Ju, Jei-Wei Chang
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Patent number: 6426011Abstract: A method of making a printed circuit board whereby a fine wiring pattern can be formed. A through hole is formed in a substrate, both surfaces of the substrate being covered with copper foil. The substrate is treated with a catalyst and plated with copper. The through hole is filled with an insulating material, and the copper layer on the substrate is etched so that the catalyst layer is not exposed, leaving a thinned copper layer. Then, the substrate surfaces are ground and leveled by removing any projecting insulating material. Thereafter, another copper layer is deposited on the surface of the substrate, including surface regions on the fill material and is circuitized to form a wiring pattern. Since the catalyst layer is not exposed when the copper layer on the substrate is thinned, a fine wiring pattern can be obtained without the problem of subsequent peeling of the wiring conductors, or the entrapment of air.Type: GrantFiled: March 31, 2000Date of Patent: July 30, 2002Assignee: International Business Machines CorporationInventor: Takashi Katoh
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Publication number: 20020092827Abstract: Metal CMP with reduced dishing and overpolish insensitivity is achieved with an abrasive-free polishing composition having a pH and oxidation-reduction potential in the domain of passivation of the metal and, therefore, a low static etching rate at high temperatures, e.g., higher than 50° C. Embodiments of the present invention comprise CMP of Cu film without any abrasive using a composition comprising one or more chelating agents, one or more oxidizers, one or more corrosion inhibitors, one or more agents to achieve a pH of about 3 to about 10 and deionized water.Type: ApplicationFiled: February 15, 2002Publication date: July 18, 2002Applicant: Applied Materials, Inc.Inventors: Lizhong Sun, Shijian Li, Fritz Redeker
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Patent number: 6420099Abstract: A method for patterning an aluminum-containing layer. A tungsten-containing layer is provided over an aluminum-containing layer. The tungsten-containing layer is patterned to form an opening therein, so that the opening exposes an underlying portion of the aluminum-containing layer. The patterned tungsten-containing layer is exposed to an etch having a substantially higher etch rate of the aluminum-containing layer than of the tungsten-containing layer to remove the exposed portion of the aluminum-containing layer.Type: GrantFiled: August 2, 1999Date of Patent: July 16, 2002Assignees: Infineon Technologies AG, International Business Machines CorporationInventors: Martin Gutsche, Satish D. Athavale
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Patent number: 6413436Abstract: In a process for treating a workpiece such as a semiconductor wafer, a processing fluid is selectively applied or excluded from an outer peripheral margin of at least one of the front or back sides of the workpiece. Exclusion and/or application of the processing fluid occurs by applying one or more processing fluids to the workpiece while the workpiece and a reactor holding the workpiece are spinning. The flow rate of the processing fluids, fluid pressure, and/or spin rate are used to control the extent to which the processing fluid is selectively applied or excluded from the outer peripheral margin.Type: GrantFiled: November 10, 1999Date of Patent: July 2, 2002Assignee: Semitool, Inc.Inventors: Brian Aegerter, Curt T. Dundas, Michael Jolley, Tom L. Ritzdorf, Steven L. Peace, Gary L. Curtis, Raymon F. Thompson
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Patent number: 6410442Abstract: In-laid metallization patterns of copper or a copper alloy are fabricated by a damascene-type process wherein the upper surface of a thick, electroplated copper or copper alloy blanket or overburden layer filling recesses in a substrate surface is subjected to a mask-less, chemically-based differential etching step for partially planarizing/thickness reduction prior to a step of planarization by chemical-mechanical polishing (CMP). The inventive process enables an increase in manufacturing throughput, reduction in cost, and reduction in spent CMP slurry generation.Type: GrantFiled: August 17, 2000Date of Patent: June 25, 2002Assignee: Advanced Micro Devices, Inc.Inventor: Kai Yang
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Patent number: 6403146Abstract: The present invention relates to a process for the manufacture of printed circuit boards. The method contemplates a novel processing sequence for this manufacturing process which method is particularly versatile in reducing the number of steps and variety of chemicals currently necessary to produce the circuit boards.Type: GrantFiled: March 12, 1997Date of Patent: June 11, 2002Inventors: Gary B. Larson, Donna Kologe, Cynthia Retallick, Austin Wells
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Patent number: 6391780Abstract: A process for manufacturing damascene wiring in integrated circuits is described. Trenches in the top most layer are first over-filled with a soft metal (such as copper) and then a relatively thin layer of a hard material such as tantalum, tantalum nitride, titanium, titanium nitride etc is deposited on the copper surface Under a first set of control conditions CMP is then applied for just long enough to selectively remove this hard material layer from peaks in the copper surface while leaving it intact in the valleys. The control conditions for CMP are then adjusted so that CMP can proceed with material at the peaks being removed at a significantly faster rate than in the valleys. Thus, when the point is reached that all copper outside the trenches has been removed, the trenches are found to be just filled with a flat layer that has no dishing.Type: GrantFiled: August 23, 1999Date of Patent: May 21, 2002Assignee: Taiwan Semiconductor Manufacturing CompanyInventors: Tsu Shih, Ying-Ho Chen, Jih-Churng Twu
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Patent number: 6383254Abstract: There are provided a treatment solution for reducing a copper oxide formed on the surface of copper to copper, wherein dimethylamine borane is contained in an amount of 0.3 to 2.0 g/L and the relationship y≧0.232x−0.185 holds between the concentration y (g/L) of dimethylamine borane and an area x (dm2/L) to be treated per unit solution amount, and a treatment method for reducing a copper oxide formed on the surface of a copper material to copper by dipping the copper material in the treatment solution as described above, wherein the addition of dimethylamine borane to water is carried out within 10 minutes before the dipping of the copper material or after the dipping of the copper material.Type: GrantFiled: July 2, 2001Date of Patent: May 7, 2002Assignee: Meltex Inc.Inventors: Yasuji Fujita, Kenji Ikeshima
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Publication number: 20020036181Abstract: The optimization of a CMP process provides the use of an auxiliary layer (4) between a dielectric (1) in the vicinity of patterned portions and a layer of a liner (2). If the liner (2) is perforated in the CMP process, then the undercutting of the liner (2) by the chemical removal of the auxiliary layer (4) simplifies the process overall. Advantages are significantly lower defect densities due to CMP scratches, fewer short circuits, fewer alignment errors.Type: ApplicationFiled: August 20, 2001Publication date: March 28, 2002Inventors: Peter Lahnor, Stephan Wege
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Patent number: 6361708Abstract: A method and an apparatus for polishing a metal film formed on a semiconductor device are disclosed. A semiconductor wafer is immersed in an oxidizing solution before it is polished. As a result, the undesirable part of a W film deposited on the circumferential edge of the wafer is removed by etching.Type: GrantFiled: May 14, 1998Date of Patent: March 26, 2002Assignee: NEC CorporationInventors: Akira Kubo, Mieko Suzuki
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Publication number: 20020033379Abstract: The present invention is to provide a hydrophilic treating method of the surface of metal comprising, the first process which treat the surface of metal with a chemical conversion solution to form a chemical conversion film on the metal surface while etching the metal surface and the second process which remove said film formed on the surface of metal to obtain rougher surface, and the final process which forms a hydrophilic film on the surface of metal. Desirably the surface roughness indicated by Rz after above mentioned second process is rougher than 1.5 &mgr;m.Type: ApplicationFiled: August 1, 2001Publication date: March 21, 2002Applicant: Nihon Parkerizing Co., Ltd.Inventors: Hiroki Hayashi, Mitsuhiro Matsumoto, Hiroyuki Iizuka
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Publication number: 20020022370Abstract: Metal CMP with reduced dishing and overpolish insensitivity is achieved with an abrasive-free polishing composition having a pH and oxidation-reduction potential in the domain of passivation of the metal and, therefore, a low static etching rate at high temperatures, e.g., higher than 50° C. Embodiments of the present invention comprise CMP of Cu film without any abrasive using a composition comprising one or more chelating agents, one or more oxidizers, one or more corrosion inhibitors, one or more agents to achieve a pH of about 3 to about 10 and deionized water.Type: ApplicationFiled: April 6, 2000Publication date: February 21, 2002Inventors: Lizhong Sun, Shijian Li, Fritz Redeker
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Patent number: 6341557Abstract: This invention relates to a relatively thin cladded graphic arts impression graphic arts impression die plate (20) having a steel layer (22) which is integral throughout the extent thereof with a layer of copper (24) or bronze. A relieved design-defining surface may be formed in the copper or bronze layer by a chemical etching process or by chemical milling. In the case of chemical etching of the graphic arts impression die plate (20), a design-defining layer of photo-resist is applied to the outer surface of the copper layer (24) or the bronze layer and the relieved design is formed in the copper or bronze layer using a conventional ferric chloride etching solution. The etched graphic arts impression die plate may be mounted on an etchant-resistant backing or magnetic support member (28) to present an assembly which increases the thickness of the die assembly sufficiently to permit use thereof on standard stamping and embossing equipment without modification of the die-supporting chase.Type: GrantFiled: February 9, 2000Date of Patent: January 29, 2002Assignee: Universal Engraving, Inc.Inventors: Glenn E. Hutchison, Todd E. Scholtz
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Patent number: 6333275Abstract: A chemical etching system provides a mixture of sulfuric acid and hydrogen peroxide and serves as the etchant for removing residual copper from an edge bevel region of a semiconductor wafer. The etching system includes a dilution module where concentrated sulfuric acid and concentrated hydrogen peroxide are diluted to the appropriate concentrations and then stored. To reduce the likelihood that oxygen bubbles (from hydrogen peroxide decomposition) will appear in the etchant solution, stored sulfuric acid and hydrogen peroxide are mixed immediately prior to use. In this manner, the dissolved oxygen concentration in the hydrogen peroxide decreases well below the saturation level.Type: GrantFiled: April 25, 2000Date of Patent: December 25, 2001Assignee: Novellus Systems, Inc.Inventors: Steven T. Mayer, John B. Alexy, Jinbin Feng
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Patent number: 6322636Abstract: A method of artificially forming patina on a copper product surface comprising the steps of blowing granular sodium hydrogen carbonate powder onto the copper product surface to clean and roughen it; wetting the surface with water; and depositing granular sodium hydrogen carbonate powder onto the wet copper surface; thereby forming patina on the copper surface. The step of wetting the copper surface and the step of depositing granular sodium hydrogen carbonate powder onto the wet copper surface are preferably repeated several times. The copper surface is preferably covered with porous sheets during or after the above steps.Type: GrantFiled: June 30, 2000Date of Patent: November 27, 2001Assignee: The Hiraoka Environmental Science LaboratoryInventor: Yutaka Matsugu
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Patent number: 6322955Abstract: Multicurved copper films having fine-line elements suitable for radome applications can be improved by cutting the elements with reproducible precision to close tolerance (typically line widths of 3-10±0.25 mil) using an etchant comprising a concentrated saline solution of CuCl2.Type: GrantFiled: June 5, 1995Date of Patent: November 27, 2001Assignee: The Boeing CompanyInventor: Dennis L. Dull
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Publication number: 20010023829Abstract: A method for plating an electrically conductive substance, which includes the steps of contacting the electrically conductive substance with a plating agent in dilute solution, in which the plating agent is present in a concentration of 200 mM at most, and subjecting the plating agent adjacent to the electrically conducive substance to an electric field.Type: ApplicationFiled: March 1, 2001Publication date: September 27, 2001Applicant: Obducat ABInventors: Lennart Olsson, Babak Heidari
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Patent number: 6284309Abstract: This invention relates to a method of forming a substrate with preparing a surface capable of making a cocontinuous bond comprising the steps of 1) obtaining a copper or copper alloy substrate and 2) applying an etching composition which comprises (a) an acid, (b) an oxidizing agent, (c) a copper complexing agent, and (d) a copper complex, wherein the copper complex is present in an amount which precipitates when applied to the copper or copper alloy substrate. The method also includes the step of 3) treating the substrate with a coating composition and/or 4) applying a stripping composition to the substrate. The invention also relates to copper articles, having surface porosity, including multilayer articles such as printed circuit boards and compositions used in the method. The present invention provides microporous copper or copper alloy substrates which have improved adhesion properties to organic material.Type: GrantFiled: December 19, 1997Date of Patent: September 4, 2001Assignee: Atotech Deutschland GmbHInventors: Craig V. Bishop, George S. Bokisa, Robert J. Durante, John R. Kochilla
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Publication number: 20010015345Abstract: A process for treating a copper or copper alloy substrate surface with a composition and corrosion inhibitor solution to minimize defect formation and surface corrosion, the method including applying a composition including one or more chelating agents, a pH adjusting agent to produce a pH between about 3 and about 11, and deionized water, and then applying a corrosion inhibitor solution. The composition may further comprise a reducing agent and/or corrosion inhibitor. The method may further comprise applying the corrosion inhibitor solution prior to treating the substrate surface with the composition.Type: ApplicationFiled: November 29, 2000Publication date: August 23, 2001Applicant: Applied Materials, Inc.Inventors: Ramin Emami, Shijian Li, Sen-Hou Ko, Fred C. Redeker, Madhavi Chandrachood
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Patent number: 6270590Abstract: A method for treating a component made of a copper-based alloy containing lead. The component has Pb and Pb salts on a surface thereof. The method includes the step of etching the surface of the component selectively to remove almost entirely the Pb and Pb salts from the surface. The etching includes treating the surface with an acidic aqueous solution that is a) a non-oxidizing acidic aqueous solution of an acid capable of forming soluble Pb salts or b) an oxidizing acidic aqueous solution of an organic acid mixed with peroxide. The method also includes the step of passivating the etched surface whereby to inhibit release of any Pb or Pb salts remaining in the component when the passivated surface is in contact with water.Type: GrantFiled: November 19, 1997Date of Patent: August 7, 2001Assignee: Europa Metalli S.p.A.Inventor: Aldo Giusti
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Publication number: 20010008224Abstract: A method of manufacturing electronic components includes disposing a top metal layer (502) comprised of solder over a bottom metal layer (201, 202) comprised of titanium or tungsten, and selectively etching the bottom metal layer (201, 202) over the top metal layer (502) with an etchant mixture (601) comprised of an etchant, an additive to control the temperature of the etchant mixture (601), and another additive to reduce the redeposition of the top layer (502).Type: ApplicationFiled: July 30, 1998Publication date: July 19, 2001Inventors: ERIC J. WOOLSEY, DOUGLAS G. MITCHELL, GEORGE F. CARNEY, FRANCIS J. CARNEY, CARY B. POWELL
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Publication number: 20010007317Abstract: Tin or tin alloys, and any underlying copper-tin intermetallic, are stripped from copper surfaces utilizing an aqueous solution comprising nitric acid, sulfamic acid and a mono, di, or tri hydroxyl benzene.Type: ApplicationFiled: February 17, 1999Publication date: July 12, 2001Applicant: MACDERMID, INCORPORATEDInventors: RAYMOND LETIZE, ROBERT HAMILTON
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Patent number: 6168725Abstract: The invention is an aluminum etchant and method for chemically milling aluminum from, according to a preferred embodiment, a copper-aluminum-copper tri-metal layer to form three-dimensional circuits. The tri-metal comprises copper circuit patterns present on opposing surfaces of an aluminum foil, one of the copper patterns being laminated on a substrate. The etchant comprises an aqueous solution of 60 to 500 g/l base selected from (a) sodium hydroxide, (b) potassium hydroxide, and (c) their mixture; and 30 to 500 g/l of an additive selected from nitrite salt, a borate salt, a bromate salt, or mixture of any of them. The method comprises contacting the tri-metal with the etchant at a temperature between 25 and 95° C. for a time sufficient to remove a desired amount of the aluminum layer and provide (rigid, flexible, or 3-dimensional) electronic circuitry which may contain multiple conductive circuit layers.Type: GrantFiled: December 22, 1997Date of Patent: January 2, 2001Assignee: Visteon Global Technologies, Inc.Inventors: Achyuta Achari, Mohan R. Paruchuri
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Patent number: 6162366Abstract: An etching process includes the steps of: preparing an etchant containing ferric chloride and an anticorrosive agent for Cu, and etching with said etchant a multi-layer metal structure including a Cu layer and an Ni layer. The etchant may preferably further contain ferrous chloride. The etching process is effective in making etching rates of the respective substantially equal, thus suppressing occurrence of burr portions of the Ni layers.Type: GrantFiled: December 22, 1998Date of Patent: December 19, 2000Assignee: Canon Kabushiki KaishaInventors: Junri Ishikura, Toshiaki Yoshikawa
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Patent number: 6156221Abstract: The present invention is a persulfate etchant composition especially useful for dissolving copper during fabrication of microelectronic packages. The etchant is characterized by its ability to selectively etch copper in the presence of nickel, nickel-phosphorous and noble metal alloys therefrom. Furthermore, no deleterious galvanic etching occurs in this etchant-substrate system so that substantially no undercutting of the copper occurs. The combination of high selectivity and no undercutting allows for a simplification of the microelectronic fabrication process and significant improvements in the design features of the microelectronic package, in particular higher density circuits. The persulfate etchant composition is stabilized with acid and phosphate salts to provide a process that is stable, fast acting, environmentally acceptable, has high capacity, and can be performed at room temperature. A preferred etchant composition is 230 gm/liter sodium persulfate, 3 volume % phosphoric acid and 0.Type: GrantFiled: October 2, 1998Date of Patent: December 5, 2000Assignee: International Business Machines CorporationInventors: John M. Lauffer, Kathleen L. Covert, deceased, Peter A. Moschak
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Patent number: 6143652Abstract: A method for forming a high-quality aluminum-copper alloy pattern over a semiconductor substrate. The method first forms an aluminum-copper alloy layer over a semiconductor substrate, and then performs a rapid thermal processing operation to remelt copper extracts into the alloy bulk. Subsequently, a photoresist layer is formed over the alloy layer. Finally, the alloy layer is etched to transfer the pattern from the photoresist layer to the metallic alloy layer. Unlike a conventional method that can lead to abnormal conduction due to the presence of extracts that are difficult to etch, this invention uses a thermal operation to remove the extracts before etching is conducted. Hence, the masking effect due to etching is mostly prevented.Type: GrantFiled: April 21, 1998Date of Patent: November 7, 2000Assignee: United Semiconductor CorporationInventor: Chia-Chieh Yu
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Patent number: 6123088Abstract: A cleaner composition for removing from within a microelectronic fabrication a copper containing residue layer in the presence of a copper containing conductor layer, and a method for stripping from within a microelectronic fabrication the copper containing residue layer in the presence of the copper containing conductor layer. The cleaner composition comprises: (1) a hydroxyl amine material; (2) an ammonium fluoride material; and (3) a benzotriazole (BTA) material. The cleaner composition contemplates the method for stripping from within the microelectronic fabrication the copper containing residue layer in the presence of the copper containing conductor layer.Type: GrantFiled: December 20, 1999Date of Patent: September 26, 2000Assignee: Chartered Semiconducotor Manufacturing Ltd.Inventor: Kwok Keung Paul Ho
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Patent number: 6117352Abstract: The present invention advantageously provides a method for obtaining access to an integrated circuit chip encapsulated within a device package. The present method involves positioning a masking material, i.e., gasket, adjacent to the heat spreader of the device package. The gasket includes a cavity which is aligned adjacent a portion of the heat spreader directly above the chip. An etchant injection system is then placed against the gasket. A heat spreader etchant is then injected directly into the cavity such that the etchant contacts the exposed surface of the heat spreader. The etchant is supplied to the cavity until a opening is etched vertically through the thickness of the heat spreader. If the heat spreader is composed of copper plated with nickel, it is preferred that the etchant be a solution of 70% nitric acid heated to about 80.degree. C. Formation of the opening through the heat spreader may expose an adhesive layer.Type: GrantFiled: November 20, 1997Date of Patent: September 12, 2000Assignee: LSI Logic CorporationInventors: Kevin Weaver, Steve E. Scott
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Patent number: 6099745Abstract: In a rigid/flex circuit board and fabricating process, patterns of electrical traces are formed by etching conductive layers on outer surfaces of a flexible multi-layer circuit structure. A protective barrier material is deposited on the etched traces using an "electroless" process, such as immersion of the flexible circuit board in an aqueous solution containing ionic tin. The protective barrier material adheres to and encapsulates the copper traces. An outer circuit structure including a bondfilm of epoxy-impregnated fiberglass ("prepreg" bondfilm) and a copper foil layer is laminated onto the flexible circuit structure. The prepreg bondfilm has a window area removed by routing or an equivalent process prior to being laminated to the flexible structure. The window area defines a flex area of the rigid/flex circuit board that will be relatively flexible.Type: GrantFiled: May 4, 1999Date of Patent: August 8, 2000Assignee: Parlex CorporationInventors: Darryl McKenney, Arthur Demaso, Craig Wilson
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Patent number: 6096652Abstract: A method of CMP of the semiconductor device where the method comprises the sequential steps of providing a semiconductor device, forming a copper layer on the semiconductor device and planarizing the copper layer with a medium. The medium comprises an abrasive component and a chemical solution. The chemical solution comprises water, an oxidizing agent, a first coordinating ligand adapted to form a complex with Cu(I) and a second coordinating ligand adapted to form a complex with Cu(II).Type: GrantFiled: November 3, 1997Date of Patent: August 1, 2000Assignee: Motorola, Inc.Inventors: David K. Watts, Janos Farkas, Jason Gomez, Chelsea Dang
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Patent number: 6093335Abstract: A method for planarizing an exposed metal surface on a substrate is provided in which surface irregularities are eliminated. A photoresist layer is first removed from the substrate. Then a conformal planarizing head is placed in contact with the metal surface while chemical etchant essentially free of abrasives is supplied to an interface between the metal substrate and the planarizing head. The surface is then planarized until it is free of irregularties.Type: GrantFiled: November 20, 1997Date of Patent: July 25, 2000Assignee: International Business Machines CorporationInventors: Ashwinkumar C. Bhatt, John Christopher Camp, Subahu Dhirubhai Desai, Voya Rista Markovich, Michael Wozniak
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Patent number: 6086779Abstract: This invention relates to an aqueous etching composition for etching metallic copper comprising(a) an acid,(b) a copper complexing agent,(c) a metal capable of having a multiplicity of oxidation states which is present in one of its higher positive oxidation states and which metal forms a composition soluble salt, and(d) oxygen wherein the concentration of the higher positive oxidation state metal in the composition is greater than about 4 grams/liter of composition.The invention also relates to a process for etching metallic copper comprising contacting the surface of a copper substrate with the aqueous etching compositions of the invention. A method of regenerating a spent aqueous etching composition of the invention which has been used for etching metallic copper also is described.Type: GrantFiled: March 1, 1999Date of Patent: July 11, 2000Assignee: McGean-Rohco, Inc.Inventors: Craig V. Bishop, John R. Kochilla, Robert J. Durante, George S. Bokisa
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Patent number: 5965036Abstract: A microetching composition for copper or copper alloys comprising, (a) an oxidizing agent which can oxidize the copper or copper alloy, (b) a polymer compound which contains polyamine chains or a cationic group or both in the amount of 0.000001 to 1.0% by weight, and (c) water. The composition can produce surfaces of copper or copper alloy exhibiting excellent adhesion to resins such as prepregs and resists, and superior solderability. The composition can be adaptable to the manufacture of printed wiring boards with highly integrated fine line patterns.Type: GrantFiled: January 24, 1997Date of Patent: October 12, 1999Assignee: MEC Co., Ltd.Inventors: Yoshiro Maki, Toshiko Nakagawa, Yasushi Yamada, Takashi Haruta, Maki Arimura
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Patent number: 5958257Abstract: A process for the treatment of brass components to reduce leachable lead therefrom when the component is exposed to water in which the brass component is first treated with an aqueous caustic solution to remove some of the leachable lead therefrom. Thereafter, the brass component is leached to remove excess caustic and then contacted with a water soluble carboxylic acid to remove most of the remaining leachable lead. It has been found that the efficiency of the process can be significantly enhanced through the use of ultrasonic agitation to ensure intimate contact between the treating solutions and the brass component. In the practice of the invention, the amount of lead removed is sufficient to meet the most stringent regulatory requirements for water quality.Type: GrantFiled: January 7, 1997Date of Patent: September 28, 1999Assignee: Gerber Plumbing Fixtures Corp.Inventors: Michael W. Regelbrugge, George V. Richey, Edward L. Cote, Lane D. Tickanen
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Patent number: 5948280Abstract: A printed circuit board laminated without reinforced binder and a method for its fabrication are disclosed. The invention makes possible reduced board thickness and increased layer count without excessive reduction in the thickness of core material. Laser or plasma drilling can be performed with increased control. Straighter traces, higher trace resolution and higher signal velocity with reduced distortion are made possible.Type: GrantFiled: May 2, 1997Date of Patent: September 7, 1999Assignee: Westak, Inc.Inventor: Chung Namgung
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Patent number: 5935452Abstract: A resin composition comprising (a) an epoxy resin having a number average molecular weight of 1200 or less, (b) a carboxylic acid-containing acrylic or acrylonitrile-butadiene rubber, (c) a curing agent for the epoxy resin, and (d) a curing accelerator is easily chemically etched and suitable as an insulating adhesive for producing multilayer printed circuit boards.Type: GrantFiled: November 10, 1998Date of Patent: August 10, 1999Assignee: Hitachi Chemical Company, Ltd.Inventors: Teiichi Inada, Yoshiyuki Tsuru, Shin Takanezawa
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Patent number: 5919379Abstract: Copper foil having a matte surface and an opposite shiny surface, the shiny surface having thereon a protective metallic coating comprised of a first protective metallic layer, preferably iron, electrodeposited on the shiny surface and a second metallic layer, preferably zinc, electrodeposited on the first layer, the metallic coating be chemically removable without damage to the copper foil and the second metallic layer being softer than the first metallic layer. The matte surface of the copper foil can be bonded to a dielectric material, and the protective metallic coating can be removed from the shiny surface by etching.Type: GrantFiled: December 22, 1997Date of Patent: July 6, 1999Assignee: Foil Technology Development CorporationInventor: John E. Thorpe
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Patent number: 5904859Abstract: The specification describes techniques for applying under bump metallization (UBM) for solder bump interconnections on interconnection substrates. The UBM of the invention comprises a Cu, Cu/Cr, Cr multilayer structure. Problems in etching the Cu/Cr layer are overcome using a high pH etchant containing a copper complexing ingredient to prevent passivation of the copper constituent by the chromium etchant solution. With the availability of this etchant the UBM multilayer can be formed using subtractive techniques.Type: GrantFiled: April 2, 1997Date of Patent: May 18, 1999Assignee: Lucent Technologies Inc.Inventor: Yinon Degani