Using Laser Patents (Class 219/121.6)
  • Patent number: 8334475
    Abstract: An energy beam assisted solid-state welding welds a wire material to a substrate. A wire of coating or repairing material is placed in contact with a surface or surfaces of a substrate. A beam is directed into an outer flat surface of the wire, which heats the wire through flat outer surface of the wire with beam energy. Beam energy produces compression stress-waves that drive molecules of the material flat wire into a surface of the substrate, joining the material and the substrate with strong wave shaped interfaces.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: December 18, 2012
    Inventor: Joshua E. Rabinovich
  • Publication number: 20120312791
    Abstract: A solar cell is formed using a solar cell ablation system. The ablation system includes a single laser source and several laser scanners. The laser scanners include a master laser scanner, with the rest of the laser scanners being slaved to the master laser scanner. A laser beam from the laser source is split into several laser beams, with the laser beams being scanned onto corresponding wafers using the laser scanners in accordance with one or more patterns. The laser beams may be scanned on the wafers using the same or different power levels of the laser source.
    Type: Application
    Filed: August 13, 2012
    Publication date: December 13, 2012
    Inventors: Gabriel HARLEY, Thomas PASS, Peter John COUSINS, John VIATELLA
  • Publication number: 20120312790
    Abstract: A method and apparatus for annealing semiconductor substrates is disclosed. The apparatus has a pulsed energy source that directs pulsed energy toward a substrate. A homogenizer increases the spatial uniformity of the pulsed energy. A pulse shaping system shapes the temporal profile of the pulsed energy. A pulse circulator may be selected using a bypass system. The pulse circulator allows a pulse of energy to circulate around a path of reflectors, and a partial reflector allows a portion of the pulse to exit the pulse circulator with each cycle. The pulse circulator may have delaying elements and amplifying elements to tailor the pulses exiting from the circulator.
    Type: Application
    Filed: June 6, 2012
    Publication date: December 13, 2012
    Applicant: Applied Materials, Inc.
    Inventor: STEPHEN MOFFATT
  • Patent number: 8330070
    Abstract: There is provided an improved laser shock hardening method and apparatus which can eliminate spattering of a liquid and waving of the liquid surface upon laser irradiation, and can stably irradiate a workpiece with a laser beam. Thus, the present invention provides in a laser shock hardening method for carrying out surface processing of a workpiece in contact with a liquid by irradiating through the liquid the surface of the workpiece with a pulsed laser beam intermittently emitted from a laser irradiation device, the improvement comprising: providing a solid transparent to the wavelength of the laser, serving as an entrance window to the surface of the liquid; allowing the liquid to be present in the light path of the laser beam between the solid and the surface of the workpiece; and allowing the laser beam to enter through the solid and irradiating through the liquid the surface of the workpiece with the laser beam, thereby shock-hardening the surface of the workpiece.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: December 11, 2012
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yuji Sano, Naruhiko Mukai, Masaki Yoda, Yoshiaki Ono, Ryoichi Saeki, Hideki Naito
  • Patent number: 8324530
    Abstract: A method for heating a wafer that has at least one layer to be heated and a sub-layer. The method includes applying at least one light flux pulse to the wafer for heating the at least one layer in a manner such that the absorption coefficient of the flux by the layer is low as long as the temperature of the layer to be heated is in the low temperature range (PBT) but the absorption coefficient increases significantly when the temperature of the layer enters a high temperature range (PHT). Also, a sub-layer is selected such that the absorption coefficient of the applied light flux at the selected wavelength is high in the low temperature range (PBT) and the temperature enters the high temperature range (PHT) when the sub-layer is subjected to the light flux. The application of the light flux achieves improved heating of the wafer.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: December 4, 2012
    Assignee: Soitec
    Inventor: Michel Bruel
  • Patent number: 8319143
    Abstract: A laser processing apparatus having a holding unit for holding a workpiece to be processed and a processing unit for applying a laser beam to the workpiece held by the holding unit. The processing unit includes an oscillator for oscillating the laser beam, a focusing lens for focusing the laser beam oscillated by the oscillator toward the workpiece, and a focal position adjusting mechanism for adjusting the focal position of the laser beam focused by the focusing lens. The focal position adjusting mechanism includes a movable unit having a permanent magnet and supporting the focusing lens, a fixed portion having a coil for moving the movable unit in a direction perpendicular to the workpiece and a gas bearing for supporting the movable unit by using a gas, and a supporting member for supporting the movable unit from the under side by using a magnetic repulsive action.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: November 27, 2012
    Assignee: Disco Corporation
    Inventor: Keiji Nomaru
  • Publication number: 20120292295
    Abstract: The present invention relates to a laser additive in the form of particles comprising a white core and a shell which comprises elemental carbon, to a process for the preparation thereof, and to the use of a laser additive of this type in organic polymers, in particular in plastics, coatings, automobile paints, powder coatings, printing inks, paper coatings and papermaking stocks for the production of durable pale laser markings, preferably on a dark background
    Type: Application
    Filed: December 17, 2010
    Publication date: November 22, 2012
    Applicant: MERCK PATENT GESELLSCHAFT MIT BESCHRANKTER HAFTUNG
    Inventors: Gerhard Edler, Helge Bettina Kniess, Klaus Bernhardt
  • Patent number: 8314357
    Abstract: A method of using Joule heating to regenerate nanowire based biosensors. The nanowire based biosensor contains various detection molecules, such as nucleic acids, bound to the surface of the nanowire. Binding of analyte nucleic acids to the detection molecules alters the electrical properties of the nanowire, producing a detectable signal. By passing a Joule heating effective amount of electrical current through the nanowire, the nanowire may be heated to a temperature sufficient to dissociate the bound analyte from the detection molecule, without damaging the detection molecules or the bond between the detection molecules and the nanowire surface. The Joule heated nanowires may thus be regenerated to an analyte-free “fresh” state and used for further sensing. In alternate embodiments, the specificity of the nanowire for a particular analyte may be modulated by using Joule heating to heat the nanowire to an intermediate temperature where some analytes bind and some do not.
    Type: Grant
    Filed: September 14, 2009
    Date of Patent: November 20, 2012
    Assignee: Children's Hospital and Research Center at Oakland
    Inventor: Frans A. Kuypers
  • Patent number: 8309879
    Abstract: The present invention relates to an ultrashort pulse laser processing device. The ultrashort pulse laser includes a stage a transfer member, a front confocal microscope, a front laser generating unit, and a front highpowered lens. A sample is provided on the stage to be processed, the transfer member transfers the stage, and the front confocal microscope is provided above the stage. The front laser generating unit is provided between the front confocal microscope and the stage to generate an ultrashort pulse laser, and the front high-powered lens focuses the laser provided from the front laser generating unit.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: November 13, 2012
    Assignee: Korea Institute of Machinery & Materials
    Inventors: Won-Seok Chang, Jae-Gu Kim, Sung-Hak Cho
  • Patent number: 8299392
    Abstract: A laser welding pressure unit comprises a housing, a rotating element, and a foot. The housing may attach to a laser head. The rotating element may include an outer ring rotatably coupled to an inner ring, wherein the outer ring is coupled to the housing. The foot may couple to the inner ring such that the foot rotates with respect to the housing. The foot may also be configured to contact an upper surface of a metal sheet and may be oriented such that while the metal sheet is being welded, the foot rotates about a central vertical axis and the laser welding pressure unit is able to move in any direction without the foot breaking contact with the surface.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: October 30, 2012
    Assignee: Benecor, Inc.
    Inventor: Jeffrey D. Johnson
  • Publication number: 20120267343
    Abstract: A temperature controller for a gas laser which controls temperatures of a plurality of temperature-controlled apparatuses including a first temperature-controlled portion requiring a high-precision temperature-control and a second temperature-controlled portion requiring a low-precision temperature-control as compared with the first temperature-controlled portion and allowing a temperature-control with a low or high temperature as compared with the first temperature-controlled portion, comprises a first temperature control portion generating a cooling agent or a heating agent for adjusting a temperature of each first temperature-controlled portion, a second temperature control portion generating a cooling agent or a heating agent for adjusting a temperature of each second temperature-controlled portion, a first piping system connecting the first temperature control portion and each first temperature-controlled portion in parallel, and a second piping system connecting the second temperature control portion an
    Type: Application
    Filed: July 6, 2012
    Publication date: October 25, 2012
    Applicant: Gigaphoton Inc.
    Inventors: Yukio WATANABE, Hideyuki Hayashi, Kouji Kakizaki, Michio Shinozaki, Hideo Hoshino
  • Patent number: 8294123
    Abstract: The present invention relates to a laser processing method and the like having a structure for making it possible to process an object to be processed in various ways while accurately adjusting the installation state of the object. The method irradiates the object with plural adjustment laser light beams that are set in a specific positional relationship against a converging point of processing laser light beam, and adjusts the state of installation of the object while monitoring irradiation areas of the adjustment laser light beams on the surface of the object. Each irradiation directions of adjustment laser light beams is different from that of the processing laser light beam. By reflecting the irradiation condition of the adjustment laser light beam and monitored information of the irradiation areas in positional adjustment of the object, the installation state of the object can be adjusted in accordance with various kinds of processing.
    Type: Grant
    Filed: July 30, 2007
    Date of Patent: October 23, 2012
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuo Nakamae, Motoki Kakui, Shinobu Tamaoki
  • Patent number: 8294063
    Abstract: In a contact for a connector, a metal material id processed to be bent in a predetermined shape in a manner so that a terminal portion is formed in the vicinity of an end and a contacting portion is formed in the vicinity of the other end. A nickel plating layer as a foundation plating layer and a gold plating layer are formed on substantially entire surface of the contact including the terminal portion and the contacting portion. Laser beams are irradiated at a portion between the terminal portion and the contacting portion, and especially in the vicinity of the terminal portion so that the nickel plating layer as the foundation plating layer is unsheathed by removing the gold plating layer or gold in the gold plating layer and nickel in the foundation layer are alloyed. Nickel and the alloy of nickel and gold respectively have low wetting property with respect to solder, so that diffusion of melted solder stops at the portion.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: October 23, 2012
    Assignee: Panasonic Corporation
    Inventors: Yasunori Miki, Hiroshi Yanagida, Shouichi Nagata, Shin Sato, Yoshiyuki Uchinono, Kenji Jonen, Masaharu Ishikawa, Hiroshi Iwano, Syunichi Nakayama
  • Patent number: 8290006
    Abstract: A Dynamically Variable Spot Size (DVSS) laser system for bonding metal components includes an elongated housing containing a light entry aperture coupled to a laser beam transmission cable and a light exit aperture. A plurality of lenses contained within the housing focus a laser beam from the light entry aperture through the light exit aperture. The lenses may be dynamically adjusted to vary the spot size of the laser. A plurality of interoperable safety devices, including a manually depressible interlock switch, an internal proximity sensor, a remotely operated potentiometer, a remotely activated toggle and a power supply interlock, prevent activation of the laser and DVSS laser system if each safety device does not provide a closed circuit. The remotely operated potentiometer also provides continuous variability in laser energy output.
    Type: Grant
    Filed: October 25, 2011
    Date of Patent: October 16, 2012
    Assignee: The United States of America as Represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Paul R. Gradl, John F. Hurst, James R. Middleton
  • Publication number: 20120255936
    Abstract: A laser system for the marking of metallic and non-metallic materials comprising a laser oscillator (1), characterized in that said laser oscillator (1) comprises: an active optical means (13) of the crystal laser type, a laser pump (10) to provide a pump energy to said active optical means (13); a mirror (14) disposed upstream said active optical means (13); an optical switch, apt to provide a pulsed laser beam, disposed downstream said active optical means (13); a mode adaptor (18) coupled to said optical switch (16); a predetermined length single-mode optical fibre (19), coupled to said mode adapter (18); a Bragg Grating type reflector coupled to said optical fibre (19).
    Type: Application
    Filed: December 20, 2010
    Publication date: October 11, 2012
    Applicant: Knowles Electronics Asia PTE. Ltd.
    Inventors: Marco Tagliaferri, Fabio Cannone, Orazio Svelto
  • Publication number: 20120255935
    Abstract: There is obtained a laser processing method by which an excellent shape of a cut surface can be achieved and an increase in cost can be suppressed. A laser processing method includes the steps of: preparing a material to be processed; and forming a modified area in the material to be processed, by irradiating the material to be processed with laser beam. In the aforementioned step, pulsed laser beam having a continuous spectrum is focused with a lens, thereby forming a focusing line constituted by a plurality of focuses that are obtained by predetermined bands forming the continuous spectrum of the laser beam, and the material to be processed is irradiated with the laser beam such that at least a part of the focusing line is located on a surface of the material to be processed, thereby forming the modified area on an axis of the focusing line.
    Type: Application
    Filed: February 8, 2012
    Publication date: October 11, 2012
    Applicants: National University Corporation Okayama University, Sumitomo Electric Industries, Ltd.
    Inventors: Motoki KAKUI, Hiroshi Kohda, Yasuomi Kaneuchi, Shinobu Tamaoki, Shigehiro Nagano, Yoshiyuki Uno, Yasuhiro Okamoto, Kenta Takahashi
  • Patent number: 8277574
    Abstract: There is provided a method for manufacturing a grain-oriented electromagnetic steel sheet whose iron losses are reduced by laser beam irradiation, capable of improving the iron losses in both the L-direction and the C-direction while easily ensuring high productivity. The method for manufacturing a grain-oriented electromagnetic steel sheet reduces iron losses by scanning and irradiating a grain-oriented electromagnetic steel sheet with a continuous-wave laser beam condensed into a circular or elliptical shape at constant intervals in a direction substantially perpendicular to a rolling direction of the grain-oriented electromagnetic steel sheet, wherein when an average irradiation energy density Ua is defined as Ua=P/(Vc×PL) (mJ/mm2), where P (W) is average power of the laser beam, Vc (m/s) is a beam scanning velocity, and PL (mm) is an irradiation interval in a rolling direction, PL and Ua are in the following ranges: 1.0 mm?PL?3.0 mm, 0.8 mJ/mm2?Ua?2.0 mJ/mm2.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: October 2, 2012
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuhiko Sakai, Hideyuki Hamamura, Masao Yabumoto
  • Publication number: 20120241419
    Abstract: An apparatus and method are described that use a cylindrical drum type vacuum drum and allows accurately registered, high resolution laser patterning of thin films on discrete lengths or flexible substrate material that are unwound from an unwind reel and after processing are rewound onto a rewind reel. Length compensator units are provided either side of the drum to accommodate variations in the length of the substrate due to differential rotation of the drum and the unwind and rewind reels.
    Type: Application
    Filed: October 19, 2009
    Publication date: September 27, 2012
    Applicant: M-SOLV LIMITED.
    Inventor: Philip Thomas Rumsby
  • Patent number: 8272794
    Abstract: A system that allows a material to be marked while still on the CNC tooling table and allows an operator to input marking information just prior to, or even during, the tooling cycle. The present invention comprises a sequence controller associated with a computer readable medium and adapted for communication with the CNC controller. An HMI device and a marker controller are also connected with the sequence controller. A lifter assembly is connected with the sequence controller to raise and lower a marker assembly. The lifter assembly is connected to the gantry of the CNC tooling system with an adaptor block. The present invention provides the advantage of reduced time when compared to marking the part at a separate station remotely located from the CNC system, and allows the operator to input marking information just prior to or during the CNC tooling cycle.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: September 25, 2012
    Inventors: Ed Silchenstedt, William A Nicholas
  • Publication number: 20120234810
    Abstract: The present invention provides an efficient heat treatment such as activation treatment of impurities on a substrate such as a thick silicon wafer with large heat capacity by laser annealing. Provided is a laser annealing apparatus 1 for heat-treating a surface of a substrate 30 comprising: a pulse oscillation laser source 10 which generates a pulse laser with gentle rise time and long pulse width; a continuous wave laser source 20 which generates a near-infrared laser for assisting annealing; optical systems 12, 22 which shape and guide beams 15, 25 of the two types of lasers respectively so as to irradiate the surface of the substrate 30 therewith; and a moving device 3 which moves the substrate 30 relatively to the laser beams 15, 25 to allow scanning of the combined irradiation of the two types of laser beams.
    Type: Application
    Filed: September 9, 2010
    Publication date: September 20, 2012
    Applicant: The Japan Steel Works, Ltd.
    Inventors: Toshio Kudo, Naoyuki Kobayashi, Kazuya Sano, Toshiaki Seino, Mitsuhiro Toyoda
  • Publication number: 20120234801
    Abstract: A thermal processing apparatus and method in which a first laser source, for example, a CO2 emitting at 10.6 ?m is focused onto a silicon wafer as a line beam and a second laser source, for example, a GaAs laser bar emitting at 808 nm is focused onto the wafer as a larger beam surrounding the line beam. The two beams are scanned in synchronism in the direction of the narrow dimension of the line beam to create a narrow heating pulse from the line beam when activated by the larger beam. The energy of GaAs radiation is greater than the silicon bandgap energy and creates free carriers. The energy of the CO2 radiation is less than the silicon bandgap energy so silicon is otherwise transparent to it, but the long wavelength radiation is absorbed by the free carriers.
    Type: Application
    Filed: May 31, 2012
    Publication date: September 20, 2012
    Inventors: Dean JENNINGS, Haifan LIANG, Mark YAM, Vijay PARIHAR, Abhilash J. MAYUR, Aaron HUNTER, Bruce ADAMS, Joseph Michael RANISH
  • Publication number: 20120234802
    Abstract: A technique for machining work pieces with a laser apparatus and an electric arc apparatus includes generating a plasma gas jet with the electric arc apparatus, generating a laser beam with the laser apparatus, generating an electric arc with the electric arc apparatus, guiding the electric arc through the laser beam to a machined spot inside or on a work piece, and cutting the work piece with the electric arc or the plasma gas jet.
    Type: Application
    Filed: March 14, 2012
    Publication date: September 20, 2012
    Applicant: TRUMPF WERKZEUGMASCHINEN GMBH + CO. KG
    Inventors: Eberhard Wahl, Arnd Szelagowski, Uwe Stute
  • Publication number: 20120234800
    Abstract: A thermal processing apparatus and method in which a first laser source, for example, a CO2 emitting at 10.6 ?m is focused onto a silicon wafer as a line beam and a second laser source, for example, a GaAs laser bar emitting at 808 nm is focused onto the wafer as a larger beam surrounding the line beam. The two beams are scanned in synchronism in the direction of the narrow dimension of the line beam to create a narrow heating pulse from the line beam when activated by the larger beam. The energy of GaAs radiation is greater than the silicon bandgap energy and creates free carriers. The energy of the CO2 radiation is less than the silicon bandgap energy so silicon is otherwise transparent to it, but the long wavelength radiation is absorbed by the free carriers.
    Type: Application
    Filed: May 31, 2012
    Publication date: September 20, 2012
    Inventors: Dean JENNINGS, Haifan LIANG, Mark YAM, Vijay PARIHAR, Abhilash J. MAYUR, Aaron HUNTER, Bruce ADAMS, Joseph Michael RANISH
  • Patent number: 8269140
    Abstract: In accordance with an aspect of the invention, a solder paste feeding device feeds solder paste to a ring-like terminal surrounding a through-hole and a rod terminal fitted in the through-hole so as to fill in the through-hole, the laser beam irradiation device irradiates the solder past with a laser beam, and wire solder is further fed from above the solder past at the same time as melting of the solder paste is started, thereby fusing the wire solder and the solder paste to solder the ring-like terminal and the rod terminal.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: September 18, 2012
    Assignee: Japan Unix Co., Ltd.
    Inventor: Kotaro Matsushita
  • Patent number: 8268182
    Abstract: A processing method of forming a through-hole in a workpiece by means of a pulsed laser beam includes the steps of providing a removable sacrifice layer on the workpiece, forming a through-hole in the workpiece by the laser beam in a state where the sacrifice layer is provided, and removing the sacrifice layer from the workpiece after the step of forming the through-hole.
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: September 18, 2012
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Hidehiko Mishima, Yasuhiro Okuda, Shuji Sakabe, Masaki Hashida, Seiji Shimizu
  • Publication number: 20120228274
    Abstract: A laser processing machine for processing workpieces, in particular metal sheets, includes a workpiece support and a beam receiver for the laser beam used as a processing tool. The distance between a workpiece lying on the workpiece support and the beam receiver is variable, owing to the fact that the workpiece support and the beam receiver are positionable relative to one another along the beam axis of the laser beam by means of an adjusting drive of an adjusting device with a positioning movement of a variably definable magnitude. A method for processing workpieces, in particular metal sheets, is also provided.
    Type: Application
    Filed: May 25, 2012
    Publication date: September 13, 2012
    Applicant: TRUMPF WERKZEUGMASCHINEN GMBH + CO. KG
    Inventors: Frank Schmauder, Andreas Bunz
  • Publication number: 20120225220
    Abstract: A random laser comprising a substrate and a rare earth-doped glass fabricated on the substrate in the form of a waveguide, wherein the glass comprises a germanium glass, a titanium glass, or a chalcogenide glass.
    Type: Application
    Filed: September 10, 2010
    Publication date: September 6, 2012
    Inventors: Gin Jose, Animesh Jha, David Paul Steenson
  • Patent number: 8258429
    Abstract: A first laser working method includes a step of irradiating the metallic work held by a rotation holding mechanism, with a nanosecond laser beam from a first laser oscillation mechanism, to form a through hole, and a step of irradiating, when the metallic work is rotated under the action of the rotation holding mechanism, the inner wall of the through hole with a picosecond laser beam from a second laser oscillation mechanism, thereby to finish the same. While forming the through hole, metal vapor is sucked from the outside of the metallic work. Then, the gas is fed from the outside of the metallic work, and the inside of the metallic work is suctioned. In a second laser working method, when a lower hole made through is radially enlarged, the exit side of the lower hole is kept lower in pressure than the laser incident (or entrance) side.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: September 4, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Takashi Kobayashi, Katsuyuki Nakajima, Hiroaki Yamagishi, Akihiro Nemoto
  • Patent number: 8247731
    Abstract: Disclosed are systems and methods for directing laser energy to surfaces of materials via elements which have sharp points, and for reducing the adverse effects of particles which become dislodged by scribing and laser machining of materials.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: August 21, 2012
    Assignee: Board of Regents of the University of Nebraska
    Inventors: Dennis R. Alexander, John Bruce, III
  • Patent number: 8247730
    Abstract: A beam shaper is implemented to seal an OLED. The beam shaper comprises a first and second lens and a beam shaper. Changing the relative position of the first, second lens and beam shaper relative to each other enables the beam shaper to generate laser beams with different shapes and intensity profiles.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: August 21, 2012
    Assignee: Corning Incorporated
    Inventors: Anping Liu, Lu Zhang
  • Publication number: 20120207951
    Abstract: Certain example embodiments relate to substrates or assemblies having laser-fused frits, and/or methods of making the same. In certain example embodiments, a pattern is formed or written on a stock glass sheet by laser fusing frit material to the glass sheet. An optional thin film coating is disposed on and supported by the stock glass sheet. The stock glass sheet with the pattern and the optional thin film coating is cut prior to heat treatment (e.g., heat strengthening and/or thermal tempering). A YAG or other type of laser source may be used to directly or indirectly heat the frit material, which may be wet applied to the substrate. In certain instances, the laser firing of the frit raises the temperature of the glass substrate to no more than 100 degrees C. and, preferably, the temperature is kept even lower.
    Type: Application
    Filed: February 11, 2011
    Publication date: August 16, 2012
    Applicant: Guardian Industries Corp.
    Inventor: Matthew S. Walp
  • Publication number: 20120207952
    Abstract: Certain example embodiments relate to substrates or assemblies having laser-fused fits, and/or methods of making the same. In certain example embodiments, a pattern is formed or written on a stock glass sheet by laser fusing frit material to the glass sheet. An optional thin film coating is disposed on and supported by the stock glass sheet. The stock glass sheet with the pattern and the optional thin film coating is cut prior to heat treatment (e.g., heat strengthening and/or thermal tempering). A YAG or other type of laser source may be used to directly or indirectly heat the frit material, which may be wet applied to the substrate. In certain instances, the laser firing of the frit raises the temperature of the glass substrate to no more than 100 degrees C. and, preferably, the temperature is kept even lower.
    Type: Application
    Filed: February 11, 2011
    Publication date: August 16, 2012
    Applicant: Guardian Industries Corp.
    Inventor: Matthew S. Walp
  • Patent number: 8236591
    Abstract: A method for manufacturing a semiconductor light emitting element from a wafer in which a gallium nitride compound semiconductor has been laminated on a sapphire substrate having an orientation flat, comprises of: laminating a semiconductor layer on a first main face of the sapphire substrate having an off angle ? in a direction Xo parallel to the orientation flat; forming a first break groove that extends in a direction Y substantially perpendicular to the direction Xo, on the semiconductor layer side; forming a second break line that is shifted by a predetermined distance in the ±Xo direction from a predicted split line within the first break groove and parallel to the first break groove in the interior of the sapphire substrate and corresponding to the inclination of the off angle ?; and splitting the wafer along the first and/or second break line.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: August 7, 2012
    Assignee: Nichia Corporation
    Inventors: Takashi Ichihara, Hirofumi Yoshida, Takao Yamada, Yohei Wakai
  • Patent number: 8235296
    Abstract: A laser method of printing a pattern on works which is read at a high read rate by optical readers and a system for implementing the laser processing method are described. Print pattern data is generated based on printing conditions including at least an original print pattern such as a character string that are specified by users and then converted into data representing an actual print pattern to be actually printed on works according to a three dimensional profile of the works so that an orthogonal projection of that actual print pattern is identical with the original print pattern.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: August 7, 2012
    Assignee: Keyence Corporation
    Inventor: Mamoru Idaka
  • Publication number: 20120196427
    Abstract: An object is irradiated with a laser light modulated by a reflection type spatial light modulator such that aberration of the laser light converged inside the object becomes a predetermined aberration or less. Therefore, aberration of the laser light generated at a position on which a converging point of the laser light is located is made as small as possible, to enhance the energy density of the laser light at that position, which makes it possible to form a modified region with a high function as a starting point for cutting. In addition, because the reflection type spatial light modulator is used, it is possible to improve the utilization efficiency of the laser light as compared with a transmissive type spatial light modulator.
    Type: Application
    Filed: January 31, 2012
    Publication date: August 2, 2012
    Applicant: HAMAMATSU PHOTONICS K.K.
    Inventors: Makoto Nakano, Koji Kuno, Tetsuya Osajima, Takashi Inoue, Masayoshi Kumagai
  • Patent number: 8230594
    Abstract: A tube matrix and the corresponding method of joining a plurality of tubes to a base plate to create the tube matrix. The tube matrix has a base plate from which a plurality of parallel tubes extend. The base plate has holes formed though it to receive the tubes. The tubes are placed into the holes on the base plate. The tubes may have end flares that abut against the base plate and prevent the tubes from completely passing through the base plate. Once the tubes are in place in the holes of the base plate, the tubes and base plate are welded together with individual laser welds. The laser welds enable a very dense matrix of tubes to be welded to the base plate without damaging or obstructing the tubes.
    Type: Grant
    Filed: May 9, 2009
    Date of Patent: July 31, 2012
    Inventors: Peter R. Bossard, James Loomis
  • Publication number: 20120188625
    Abstract: A micromechanical device includes a micromechanical functional structure and an electromagnetic radiation heating associated with the micromechanical functional structure, which is formed to cause a spatially and temporally defined temperature or a spatially and temporally defined temperature course in the micromechanical functional structure.
    Type: Application
    Filed: February 29, 2012
    Publication date: July 26, 2012
    Applicant: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.
    Inventors: Thilo Sandner, Harald Schenk, Joerg Heber, Thomas Klose, Andreas Bergmann, Christian Gerwig, Thomas Knieling
  • Patent number: 8226878
    Abstract: A method of forming articles having closed microchannels includes the steps of providing a substrate including a composite material, the composite having metal nanoparticles dispersed in a polymer matrix. The substrate is irradiated with a laser beam at an intensity and time sufficient to selectively remove the polymer below a surface of said substrate to form at least one microchannel, wherein the intensity and time is low enough to avoid removing the polymer above the microchannel, wherein an article having at least one closed microchannel is formed. A metal nanoparticle/polymer composite composition can have functionality that can undergo addition reactions to seal or join pieces of polymers or composites upon irradiation of the composition placed on one or more pieces.
    Type: Grant
    Filed: July 9, 2007
    Date of Patent: July 24, 2012
    Assignee: University of Central Florida Research Foundation, Inc.
    Inventors: Qun Huo, Hui Chen
  • Patent number: 8229589
    Abstract: A method and apparatus for fabricating a foam container by using a laser cutting apparatus to precisely cut and remove portions of foam in order to form custom and predetermined text, indentations and protective compartments in the foam, and more particularly a method of controlling the laser relative to high density foam to create precise cuts completely through the foam without subsequently adjusting the focal point of the laser, the cuts being made according to exterior dimensions of an object to be supported and protected in the high density foam.
    Type: Grant
    Filed: June 5, 2009
    Date of Patent: July 24, 2012
    Assignee: Battle Foam, LLC
    Inventor: Romeo Filip
  • Patent number: 8222126
    Abstract: It is an object of the present invention to provide a laser irradiation apparatus being able to irradiate the irradiation object with the laser beam having homogeneous energy density without complicating the optical system. The laser irradiation apparatus of the present invention comprises a laser oscillator, an optical system for scanning repeatedly a beam spot of the laser beam emitted from the laser oscillator in a uniaxial direction over the surface of the irradiation object, and a position controlling means for moving the position of the irradiation object relative to the laser beam in a direction perpendicular to the uniaxial direction.
    Type: Grant
    Filed: August 9, 2010
    Date of Patent: July 17, 2012
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Koichiro Tanaka, Yoshiaki Yamamoto
  • Patent number: 8222567
    Abstract: A system for laser shock peening includes a laser positioned to direct a laser pulse at a first side of a work piece and a coupler on a second side of the work piece. The system further includes a Doppler shift detector positioned to measure a velocity of the coupler. A method for laser shock peening includes depositing an amount of energy from a laser pulse into a first side of a work piece and transmitting a pulse having a first frequency at a second side of the work piece. The method further includes receiving a reflected pulse having a second frequency from the second side of the work piece and determining the velocity of the work piece based on the difference between the first frequency and the second frequency.
    Type: Grant
    Filed: May 12, 2010
    Date of Patent: July 17, 2012
    Assignee: General Electric Company
    Inventors: Manu Mathai, Paul Stephen DiMascio, Gabriel Della-Fera
  • Publication number: 20120175352
    Abstract: To provide a nozzle welding method which can be performed automatically and efficiently, and which can also be performed under the condition of a high-exposure amount.
    Type: Application
    Filed: June 10, 2010
    Publication date: July 12, 2012
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Kazuhiko Kamo, Ryuichi Narita, Nobuyuki Hori
  • Publication number: 20120164782
    Abstract: A photovoltaic thin-film module is provided that includes a substrate on which a transparent front electrode layer, a semiconductor layer, and a rear electrode layer are deposited as functional layers, which are provided with cell dividing lines for forming series-connected cells. The functional layers are ablated using a laser in the edge area. An insulation dividing line is formed in the edge region for the insulation between the front and rear electrode layers using a second laser. The ablation of the functional layers and the forming of the insulation dividing line are performed jointly in one step.
    Type: Application
    Filed: May 12, 2010
    Publication date: June 28, 2012
    Inventor: Hermann Wagner
  • Patent number: 8207474
    Abstract: A method of operating a laser to obtain an output pulse having a single wavelength, comprises inducing an intracavity loss into a laser resonator having an amount that prevents oscillation during a time that energy from the pump source is being stored in the gain medium. Gain is built up in the gain medium with energy from the pump source until formation of a single-frequency relaxation oscillation pulse in the resonator. Upon detection of the onset of the relaxation oscillation pulse, the intracavity loss is reduced, such as by Q-switching, so that the built-up gain stored in the gain medium is output from the resonator in the form of an output pulse at a single frequency. An electronically controllable output coupler is controlled to affect output pulse characteristics. The laser acts a master oscillator in a master oscillator power amplifier configuration. The laser is used for laser peening.
    Type: Grant
    Filed: July 21, 2009
    Date of Patent: June 26, 2012
    Assignees: Metal Improvement Company, LLC, Regents of the University of California, Lawrence Livermore National Security, LLC
    Inventors: C. Brent Dane, Lloyd A. Hackel, Fritz B. Harris
  • Publication number: 20120132631
    Abstract: A selective layer melting or other additive layer fabrication method in which powdered material is fused by heating it with a pulsed laser, the pulses being modulated whilst the laser is traversing the substrate so as to control the thickness and/or width of the layer being formed. Initial layers of the fabrication structure may be formed more thickly than subsequent layers, e.g. by means of a CW laser, to reduce distortion. This aspect of the invention may be employed independently of the use of a pulsed laser to form the subsequent layers.
    Type: Application
    Filed: April 27, 2010
    Publication date: May 31, 2012
    Applicant: BAE SYSTEMS PLC
    Inventors: Andrew David Wescott, Benjamin Richard Moreland, Jagjit Sidhu
  • Publication number: 20120125897
    Abstract: A stress treatment device has an operating unit including a head unit performing peening by irradiating an inside of a hole formed in a structure with laser to form a compressive stress region in the hole; a laser unit having an optical fiber guiding the laser to the head unit; a jetting unit jetting liquid into the hole; and a support part supporting the optical fiber in a manner of allowing the jetted liquid to flow through and being fixed in the head unit.
    Type: Application
    Filed: November 23, 2011
    Publication date: May 24, 2012
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hidekazu SASAKI, Itaru CHIDA, Itaru MURAKAMI, Hiroshi NOMURA
  • Patent number: 8183496
    Abstract: A method of forming a pattern (700) on a work piece (1260) includes placing a pattern mask (1210) over the work piece, placing an aperture (100, 500, 600, 1220) over the pattern mask, and placing the work piece in a beam of electromagnetic radiation (1240). The aperture includes three adjacent sections. A first section (310) has a first side (311), a second side (312), and a first length (313). A second section (320) has a third side (321) adjacent to the second side, a fourth side (322), a second length (323), and a first width (324). A third section (330) has a fifth side (331) adjacent to the fourth side, a sixth side (332), and a third length (333). The first and third lengths are substantially equal. The first and third sections are complementary shapes, as defined herein.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: May 22, 2012
    Assignee: Intel Corporation
    Inventors: Yonggang Li, Islam Salama
  • Publication number: 20120103945
    Abstract: Laser processing is enhanced by using endpointing or by using a charged particle beam together with a laser. End-pointing uses emissions, such as photons, electrons, ions, or neutral particles, from the substrate to determine when the material under the laser has changed or is about to change. Material removed from the sample can be deflected to avoid deposition onto the laser optics.
    Type: Application
    Filed: July 8, 2009
    Publication date: May 3, 2012
    Applicant: FEI COMPANY
    Inventors: Marcus Straw, David H. Narum, Milos Toth, Mark Utlaut, Guido Knippels, Gerardus Nicolaas Van Veen
  • Patent number: 8168918
    Abstract: A laser processing head mounted on a robot arm moves from with a constant speed in a direction from a welding point to a next welding point, while a reflection mirror continuously turns in order to maintain laser beams focused on the welding point until the welding at the welding point is completed, and the reflection mirror quickly turns to shift the focus of the laser beams onto the next welding point when the welding at the welding point is completed.
    Type: Grant
    Filed: December 14, 2005
    Date of Patent: May 1, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Hitoshi Kawai
  • Patent number: 8168917
    Abstract: A system for encoding information on a movable object including a laser optically coupled to a moveable object, wherein the moveable object includes a circumferential surface and a longitudinal axis. The laser is configured to project concentrated electromagnetic radiation onto the moveable object. The concentrated electromagnetic radiation heats a portion of the surface of the moveable object affected by the radiation so as to anneal the portion of the surface affected by the radiation, thereby modifying the reflective characteristics of the annealed portion. The system also includes a mounting apparatus configured to adaptively position the moveable object relative to the laser. The system further includes a controller in communication with the laser and the mounting apparatus and configured to control one or more of the mounting apparatus and the laser to project a desired encoding pattern onto the moveable object.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: May 1, 2012
    Assignee: Caterpillar Inc.
    Inventor: Philip John Blakeley