Abstract: An electric hand tool having a machine housing, with an electric motor accommodated in the machine housing for driving a tool, and a fan wheel accommodated in the machine housing for generating a main cooling air current that flows from a main air inlet to a main air outlet through the machine housing, which said fan wheel creates a suction space and a pressure space on opposite sides when it rotates, wherein means for generating an additional air current are provided and configured such that the additional air current flows onto at least one machine component that is located outside of or in a low-flow region of the main cooling air current, wherein the electric motor includes a motor winding with winding heads that project outward on at least one end face of the electric motor, the fan wheel is located with axial clearance in front of the end face of the electric motor and is configured such that the suction space is located in front of the end face of the electric motor where the winding heads are located,

Abstract: A power tool is provided including a resilient boot having a radial flange mounted in a seat formed by housing halves in order to provide a sealed barrier segregating air of an inlet vent of a motor from air of an exhaust vent and the boot also mounting the motor and providing vibration dampening between the motor and the housing halves. The boot and housing also include wire management slots and the boot absorbs tolerance stack-up of components and provides shock absorption when the power tool is dropped.

Abstract: A battery-operated screwdriver (10) with a housing (12, 18) with a grip (14), in particular with a fixedly built-in battery (40), and with charging contact tongues (37) for charging the battery (40), is designed as especially compact and lightweight because instead of a boxlike, standard ON/OFF switch, counterpart contacts (34) fixed to the tool are provided, to which a contact plate (32) that is movable by means of an ON/OFF trigger (26) and in the process is coupleable to the counterpart contacts (34) and upon their release is easily releasable, is assigned.

Abstract: A battery ejection mechanism for ejecting a battery housing removably attached to an electrical device housing. The mechanism includes at least one ejection member having a button and an arm. The arm is adapted to transfer a force applied on the button to the electrical device housing to assist in the removal of the battery pack from the electrical device housing. Button motion may also be used to cause retraction of latches mounted on the battery housing.

Abstract: An electrical hand tool has a tool assembly, a battery pack and an adjusting device. The tool assembly has a body with an internal mechanism. The battery pack is adjustably connected to the body and is electrically connected to the internal mechanism. The adjusting device has an adjusting base, an adjusting post, a locking knob and a biasing member. The adjusting base is rotatably attached to the body and is attached to the battery pack in a non-rotatable manner. The adjusting post is mounted between the adjusting base and the body and has a positioning collar provided with multiple positioning notches. The locking knob is moveably attached to the adjusting base and has a locking stub held in one of the positioning notches. In such an arrangement, the battery pack that can be adjusted in position to make the hand tool convenient and versatile in use.

Abstract: A first aspect of the disclosure concerns a driving assembly for a power toothbrush which includes a drive member, specifically an E-core electromagnet, a driven member which is responsive to the action of the drive member and a workpiece mounted on the distal end of the driven member. The drive assembly includes an interface registration member, to one end surface portion of which is secured the end face of E-core electromagnet, another portion of which is configured to produce a selected registration of the driven member and the driving assembly, and still another portion of which is configured to produce a selected registration of the interface member relative to the handle of the toothbrush. A second aspect of the disclosure concerns a split bobbin assembly for an electrical coil portion of an electromagnet in a power toothbrush.

Abstract: The present invention discloses a manual electric generating device, which comprises an upper casing, a lower casing; a rotor, a fixed stand, a hollow cylinder, a coil for generating power supply; and a printed circuit board for processing and outputting the power supply. The power supply is outputted to a portable electronic device for charging its battery or lighting up its indicating lamp.

Abstract: A power tool includes a flux ring with an annular member. At least one molded magnet is received on the annular member. An anchor is on the annular member to retain the at least one magnet on the annular member. The anchor is unitarily formed with the annular member to receive the magnet. The anchor includes at least one bend with a reinforcement member at the at least one bend.

Abstract: A rotor for a pneumatic tool having electricity-generating capabilities includes a shaft and an integral rotor body. The rotor body includes recesses dimensioned to receive an insulated subassembly having a magnet received within a nonmagnetic insulator to allow flux to be concentrated against stator windings. The rotor can be used in a conventional pneumatic tool, but can also be fitted with the insulated subassemblies in order to cooperate with a stator in the tool to generate electricity upon rotation of the rotor when pressurized fluid is applied to the vanes. A ring stator is connected to a supporting circuit by a connector and is supportable by a nonmagnetic end plate of the pneumatic tool and is disposed between the rotor and the rotor bearing.

Abstract: A generator-driven lighting device for a hand-held power tool has a lighting device, mounted on said main body of said power tool; an electric generator assembly, mounted on said power tool, supplying said lighting device with power; and a transmission device, connecting a generator axis of said generator and a main axis of said power tool, which thereby drives a rotational movement of said generator, causing said generator to generate electric power; wherein by said power tool mechanically driving said generator, said lighting device provides lighting for a user operating said power tool.

Abstract: The apparatus for converting side-to-side to rotational motion for a workpiece includes a spring assembly with a movable base mounting element which is driven in a slightly arcuate reciprocal side-to-side motion and a fixed mounting element spaced apart from the base element and mounted in the appliance so that it does not rotate or move in operation of the apparatus. A spring member, such as two planar leaf springs positioned at an angle to each other, is mounted between the movable base element and the fixed mounting element. A drive shaft member extends from the movable base element through the fixed mounting element and beyond. A workpiece such as a brushhead is mounted on the distal end of the drive shaft. The spring member is configured so that it is substantially less resistant to twisting action than bending action, such that the side-to-side motion of the base element results in rotation of the workpiece.

Abstract: A motor-driven welding gun has a servomotor for displacing a movable electrode tip toward and away from a fixed electrode tip. The servomotor has a motor housing with a copper pipe which is inserted therein when the motor housing is cast. The copper pipe provides a coolant passage in the motor housing for supplying a coolant therethrough. When the coolant passage is supplied with the coolant, the motor housing is forcibly cooled, reducing the amount of heat generated by the servomotor.

Abstract: A method of assembling a power tool, a power tool, a method of assembling an electrical device, and an electrical device includes a switched reluctance motor. The electrical device is preferably a hand-held power tool, however, any type of electrical device that includes a switched reluctance motor may benefit from any number of aspects of the invention. In one independent aspect, the invention provides a construction that reduces tolerance stack-up. In another independent aspect, the invention provides a self-contained electronics package that plugs into a switched reluctance motor to provide control operation of the switched reluctance motor. In another independent aspect, the invention provides enhanced cooling that increases the efficiency of the electrical device using a switched reluctance motor. In another independent aspect, the invention provides an encapsulated magnet that allows for contaminant free motor control over the life of the SR motor.

Abstract: A hand power tool (10) with a housing (12) that accommodates a turnably driveable driven shaft (20) on which a machining, in particular disk-shaped, replaceably clampable tool is mounted, whereby the driven shaft (20) is capable of being stopped by means of an axially displaceable locking pin (36) that extends through a through hole of the housing (12) and is capable of being operated from the outside, said hand power tool being made more robust and more cost-effective to produce due to the fact that the diameter-length ratio of the through hole (35) and the locking pin (36) is less than 1.8 and, in particular, equal to 1.5.

Abstract: A drill/driver is provided that includes a housing, a collar mounted at a front portion of the housing, a side handle mounting area provided forward of the collar, a handle mounted to the side handle mounting area, and a chuck mounted forward of the side handle mounting area. With the side handle mounted in front of the collar, easier access to the adjusting collar and easier reading of the collar settings is achieved.

Abstract: A hand-held power tool having a housing and an open top tray attached thereto is disclosed. The open top tray is oriented generally perpendicular to a handle axis for carrying small magnetic objects therein. Additionally, the tray is provided with a magnetic portion for retaining the small magnetic objects when the handle is inclined from a vertical position. Thus, the present invention allows small magnetic objects such as tool bits, drill bits, and fasteners to be carried on the hand-held power tool for quick and easy access by an operator.

Abstract: A system and method for reducing the cost of producing a brushless DC motor is presented. The brushless DC motor provides higher power density and efficiency with an increased tool run time. The brushless DC motor includes a rotor assembly that has an unmagnetized permanent magnet affixed to a shaft. The permanent magnet remains unmagnetized until the motor is partially assembled. A plurality of coils for producing a magnetic field are wound about the rotor assembly. The coils include end turns that enclose the rotor assembly such that the rotor assembly is not removable. Since the windings are wound with the rotor assembly already enclosed, the windings do not require large end coils to allow subsequent insertion of the rotor. Minimizing the end coils reduces the length of wire required per turn, thereby reducing the resistance of the winding.

Abstract: A turning-pivoting commutating rotary switch (1) with brush guides (2) for reversing the direction of rotation of a universal motor, which has two stator contacts (3a, 3b) each making contact with a contact rail (5a, 5b) running partially peripherally at at least one contact point (4a, 4b, 4c), which are conducting connected with the two diametrically opposing brush guides (2), wherein a contact rail (5a) with two contact points (4a, 4b) extends over at least a half periphery and wherein both stator contacts (4a, 3b), at which at least one contact point (4a, 4b, 4c) can be rotatably switchable at a contact rail (5a, 5b) running partially peripherally, are arranged on only one side of the stator (6).

Abstract: The invention is based on an electrical machine with a rotatable brush plate (10, 12), which is held in its end positions by means of at least one holding mechanism (16, 18) that acts in the circumference direction (14). The invention proposes that the holding mechanism (16, 18) have at least one device (20, 22) that loads the brush plate (10, 12) in the circumference direction (14).

Abstract: A portable power source (10) includes a housing (12), a stator component (20), a rotor component (18), a crank assembly (14), and a control system (24). The stator component (20) is secured to the housing (12), the rotor component (18) rotates relative to the stator component (20) and the crank assembly (14) is coupled to the rotor component (18). The crank assembly (14) is rotated by the user relative to the housing (12). As provided herein, rotation of the crank assembly (14) by the user results in rotation of the rotor component (18) relative to the stator component (20). In one embodiment, the control system (24) controls the amount of torque required to rotate the crank assembly (14). For example, the amount of torque required to rotate the crank assembly (14) is varied according to the rotational position of the crank assembly (14).

Abstract: In an inexpensive electric tool, a thin insulating layer is provided by pouring an insulating resin material by the injection molding to extend from a rotor supporting portion 1a formed in an outer casing to an inner surface or inner and outer surfaces of the outer casing. Also, as another configuration and method, an insulating piece 12a for covering the inner surface of the rotor supporting portion is provided, and also an insulating block for covering the rotor supporting portion and supporting ribs is provided.

Abstract: An electrical hand held tool for producing at least a percussion movement of a working tool includes an electrical drive, a first, oscillating subassembly including a percussion mechanism (2) and a rotor (5) of the electrical drive for transmitting torque to the percussion mechanism and rotatable about a rotor axis (B) extending parallel to an oscillation path (I) of the first subassembly, and a second subassembly including a housing (6) in which the first subassembly is supported for a limited oscillating movement along a tool axis (A).

Abstract: The holdable multi-functional rotary device comprises a casing suitable to be held by users. The interior thereof is formed with a receiving space for arranging a driving unit and a battery. The driving unit has a motor and a driving shaft extending out of the casing. The power of the motor and driving shaft is transferred by speed change gear set. By changing speed change gear set, the rotary speed of the driving shaft is changeable. A plurality of rotary pieces are arranged around the driving shaft. The rotary pieces are capable to achieving predetermined effects with the rotation of the driving shaft. Thereby, the whole rotary device can be combined with rotary pieces and the rotary speed of the rotary pieces are adjustable. The rotary pieces can be attached to a fan, a massage device, a dust absorbing mask, a shoe brush, a golf rod brush, etc.

Abstract: A power supply structure of an electromotive tool comprises a body and a transformer. The body comprises a clamp at one end of the body; and an electromotive motor for driving the clamp to rotate; a control button installed at one lateral side of the body for controlling the electromotive motor; a battery seat being installed at another end of the body; the battery seat containing a battery and a control circuit; the control circuit having an inserting hole; an over current protection device of a charging circuit; and a switch; a transformer inserting into the inserting hole. By switching the switch of the control circuit to select an external power supply and a battery power supply. The control circuit serves for actuating the electromotive motor and charging the battery and the over current protection device serves to monitor the charging current so as to protect the battery.

Abstract: The power toothbrush, which has a rotating brushhead movement, includes a housing with a motor mounted therein having an armature which in operation rotates through an arc of predetermined magnitude. The toothbrush also includes a brushhead mounted on a shaft which is connected to an output mass. A spring assembly couples the armature to the output mass, the spring assembly including two spring portions with a node point therebetween, wherein when the armature rotates, the brushhead moves in an opposite direction. The frequency of the movement of the armature is set equal to the resonant frequency of the spring coupling system and the output assembly.

Abstract: An electric power tool includes a tool unit and a battery pack. The tool unit includes a pair of conjunct grooves and two corresponding blocks. The battery pack includes a pair of conjunct rails and two locking members. The tool unit and the battery pack are connected and locked with each other respectively by that the conjunct grooves and the conjunct rails are interconnected with each other and the two locking members and the two blocks are jammed together. In addition, the tool unit and the battery pack can be dimensionally reduced and the cohesive effect therebetween can be strengthened respectively by the conjunct grooves and the conjunct rails.

Abstract: An electric hand tool is described that includes a machine housing (1) with an electric motor (12) accommodated in the machine housing (11) for driving a tool (13), and a fan wheel (21) accommodated in the machine housing (11) for generating a cooling air current that flows through the machine housing (11), which said fan wheel creates a suction space (22) and a pressure space (23) on opposite sides when it rotates. To increase the performance of the electric hand tool with longer idle periods for the machine components, purposeful cooling is carried out by providing means for generating an additional air current, which said means are configured such that the additional air current flows to machine components that are located outside of or in a low-flow region of the cooling air current.

Abstract: A method and apparatus to automatically reverse the motor of a dispensing gun or similar tool. The invention includes a controller that automatically reverses the direction of plunger movement and removes the plunger from contact with the back wall of a cartridge. The controller has a trigger switch that is coupled to a power source, such as a battery, and includes a main power on/off switch and a potentiometer. A protection or secondary switch is coupled in parallel to the main power on/off switch. A power supply circuit and a commutator are each coupled to the main and secondary switches. An overload sensor is coupled to the commutator. The controller includes a programmable device that is coupled to the power supply circuit, the potentiometer, the commutator, and the overload sensor.

Abstract: A housing for a hand tool has a head, a handle and two positioning devices. The head is composed of two half casings each having a first adjusting base with a recess. The handle is pivotally attached to the head and is composed of two half casings each having a second adjusting base with a recess. The positioning devices are respectively mounted between the aligning recesses of the first and second adjusting bases on the head and the handle. Each positioning device has a pressing disk, a pressed disk and a biasing member. Each disk has a guiding block and a positioning block. The guiding block is formed on the disk and has two curved guiding edges selectively abutting against one end of the positioning block on the abutting disk. With such an arrangement, the housing can be adjusted between two positions easily and conveniently.

Abstract: An alignment device (10) for indicating alignment between two component parts, the first component part (12) having an arcuate track (14) with a track following member in the form of a ball bearing (28) to follow the track under the influence of gravity to seek an equilibrium position. The body having a signal input (18) and a signal output port (20) and the second component part comprising an alignment member axially mounted within the body in restraining engagement with the track following member (28) so as to be rotationally displaceable within the body in response to displacement of the member 28, whereby alignment between the alignment member and the input and output ports in response to displacement of the alignment member by the ball bearing, effects operation of an indicator means to provide an indication that such alignment between the alignment member and the alignment ports has been achieved.

Abstract: A fastener driving tool includes a housing defining a cavity for insertion of at least one battery, a battery configured for insertion into the cavity and having at least one battery contact element, a terminal module disposed in the cavity, constructed and arranged for engaging the battery and making an electrical connection therewith, the module including at least one terminal module contact element. At least one of the battery and terminal module contact elements incorporates a precious metal alloy and the other of the contact elements is conductive. The respective contact elements are configured for oxidation-free operation in the range of at least about 100 g's.

Abstract: A power tool has a motor with end caps secured by cold forming to the motor. The end caps include bearings retained in the end cap by deformation of the end cap. The motor includes an armature shaft which is staked to retain laminates as well as a retainer on the shaft. Also, a pinion gear with a shoulder which limits movement of the shaft in the motor. A fan is on the motor armature which is secured by an adhesive which changes color during assembly. The motor also includes a demagnetization member which increases resistance to demagnetization due to elevated temperature, as well as armature reaction field.

Abstract: A drill/driver is provided that includes a housing, a collar mounted at a front portion of the housing, a side handle mounting area provided forward of the collar, a handle mounted to the side handle mounting area, and a chuck mounted forward of the side handle mounting area. With the side handle mounted in front of the collar, easier access to the adjusting collar and easier reading of the collar settings is achieved.

Abstract: A vacuum cleaner assembly includes a motor having a rotor and a stator for providing motive power to the assembly. The rotor and stator each include armatures having tips. In one aspect, the widths of the rotor and stator tips are different. In another aspect, the rotor armatures have a non-constant width. Another aspect discloses the motor being a two-phase brushless motor having an even number (N) of stator armatures and N+2 rotor armatures. In another aspect, a rotor armature includes an aperture. In another aspect, each rotor armature includes a plurality of layers laminated together, with one layer being dimensionally different than the other layers. In another embodiment of the present invention, a control circuit energizes the windings of the stator so as to toggle the rotor in a first direction before alternately energizing the windings to drive the rotor in a second direction.

Abstract: In an electric actuator having inner component parts thereof inclusive of a motor 1 covered with a cover main body 10, the cover main body 10 having a coating (protection) function serves as a manually operating part and is equipped with a mechanism for switching between electrical and manual operations. A fixing structure for connecting and fixing an electrical actuator 40 and a rotary valve 23 includes an annular one-way clutch structure 25 at one of the opposite fixing positions, and includes an annular face part 6 disposed at the other of the opposite fixing positions. The annular face part 6 is inserted into the one-way clutch structure 25, thereby restraining the actuator and valve from being rotated in one circumferential direction.

Abstract: A trigger assembly for controlling an electric power tool including a motor comprises a base for fixing within the power tool and a trigger supported by the base for inward and outward movement, the trigger being resiliently biassed outwards. The base has a housing including an opening open to the interior of the power tool. A switch provided in the housing is operable in response to the movement of the trigger to switch on and off the motor. An electronic operating circuitry provided in the housing includes a solid-state device for switching at a frequency having a variable duty cycle to control the operation of the motor when the switch is closed. Also included is a flywheel diode for the motor, which is operable when the solid-state device is non-conducting while switching. The diode is supported at or adjacent the housing opening to facilitate heat dissipation.

Abstract: A stator assembly for an electric motor includes a stator housing, an expandable flux ring inserted into the stator housing and a plurality of magnets on an inner surface of the flux ring. Overmold material is molded around the magnets in the flux ring, such as by injection molding. The pressure of the overmold material as it is being molded expands the flux ring pressing the flux ring into engagement with the stator housing. The overmold material secures the magnets to the flux ring and the flux ring to the housing. One of the flux ring and stator housing has a dimple that engages a hole in the other of the flux ring and stator housing to align the flux ring and stator housing. In an aspect, the overmold material is molded to form at least one of a commutator end or rear bearing support, front bearing support and fan baffle. In an aspect, the overmold material is molded to form a keying feature. The keying feature can be slots of different widths between magnetic poles of the stator assembly.

Abstract: A household appliance, in particular, a kitchen machine, includes a planetary gear disposed between an electric drive unit and an output shaft or drive shaft of the appliance and the stationary toothed ring of which is supported on the housing of the appliance by support arms (13) projecting radially outwardly on the outer circumference of the toothed ring. Good damping of the noise originating from the planetary gear is achieved by virtue of the fact that an elastic element preventing direct contact between the support arms and the fixing locations is respectively inserted between the support arms and the fixing locations on the housing.

Abstract: A trigger assembly for controlling an electric power tool including a motor comprises a base for fixing within the power tool and a trigger supported by the base for inward and outward movement. The base has a housing, a first mechanical switch provided in the housing and operable to switch on and off the motor, and an electronic operating circuitry provided in the housing for controlling the operation of the motor when the first switch is closed. The base includes a slider guided within the housing for movement by the trigger to operate the first switch and the operating circuitry. Also included is a second mechanical switch provided within the housing and operable in response to the movement of the trigger to switch on and off an auxiliary device for the power tool. The auxiliary device is located externally of the base and is operable independently of the operating circuitry.

Abstract: A portable electric tool with a mountable bi-directionally battery holder has a head, a handle, a tool holder and a battery holder. The tool holder is connected to a motor and is securely mounted on the head, and the handle is integrally formed with the head and has a bottom surface and a dovetail key. The battery holder is mounted on the bottom surface of the handle and has a pair of parallel channels that can contain the dovetail keys of the handle. When using the portable electric tool with a mountable bi-directionally battery holder in accordance with the present invention, users can rotate the connecting direction of the battery holder to provide a convenient way in use.

Abstract: A power tool has a mechanism for ejecting a battery pack which includes a receiving frame which defines a cavity to receive a battery pack. A receiving member is adjacent the cavity. The receiving member meshes with a member on the battery pack to hold the battery pack in the cavity. A biasing member is in the cavity adjacent the receiving member. The biasing member ejects the battery pack from the ejecting mechanism. A member retains the biasing member in the cavity. The member guides a portion of the battery pack meshing with the receiving member into contact with the biasing member such that when the battery pack is locked onto the frame, the biasing member is in a compressed condition and when the battery pack is an unlocked position, the biasing member ejects the battery pack from the frame.

Abstract: A power tool with a metal housing (12) has motor (20) positioned within the housing (12). An output (22), positioned within the housing (12), is coupled with the motor (20) and is adapted to drive a tool. An activation member (26) is coupled with the motor (20). A battery pack (30) is electrically coupled with the activation member (26). The activation member (26) energizes and deenergizes the motor (20), which in turn, drives the output (22).

Abstract: A rotary power tool having a light source includes a housing, an electric motor provided in the housing and an elongated spindle engaged with and adapted to be rotatably driven by the motor. A rotatable holding assembly is attached to an end of the spindle and extends from a front end of the housing for holding a tool accessory. At least one magnet is adapted to be rotated by the spindle for producing a magnetic field, and a generally tubular sleeve is attached to the front end of the housing. At least one light emitting diode projects from a front end of the sleeve, generally between the inner and the outer surfaces of the sleeve. An inductive coil is also imbedded at least partially in the sleeve generally between the inner and the outer surfaces, proximate the magnet for generating an electric current from the magnetic field. Electrical conductors are also embedded and routed through the sleeve for supplying the electric current from the inductive coil to the light emitting diode.

Abstract: An armature shaft for a motor of a power tool has a shaft with two ends. A commutator is on the shaft. At least one bearing is on the shaft adjacent the commutator end of the shaft. The bearing has a central bore sized to balance the shaft during rotation. Also, a central bore in the bearing has an enlarged diameter portion. A retainer is fixed on the shaft to retain the bearing on the shaft. The retainer is positioned within the enlarged bore portion of the bearing.

Abstract: In an electric motor, in at least one of its pole shoes (15) belonging to the stator (11), there is a brake element (23), which is movable in the direction of the rotor (12) and which at its point that can be placed on the rotor (12) is provided with a brake lining (31). Because the brake lining (31) has approximately the same magnetic conductivity as the pole shoe (15) and the brake element (23) inserted into it, this brake lining (31) forms a slight magnetic resistance, thus preventing an exaggeration of the idling rpm of the electric motor.

Abstract: The holdable multi-functional rotary device comprises a casing suitable to be held by users. The interior thereof is formed with a receiving space for arranging a driving unit and a battery. The driving unit has a motor and a driving shaft extending out of the casing. The power of the motor and driving shaft is transferred by speed change gear set. By changing speed change gear set, the rotary speed of the driving shaft is changeable. A plurality of rotary pieces are arranged around the driving shaft. The rotary pieces are capable to achieving predetermined effects with the rotation of the driving shaft. Thereby, the whole rotary device can be combined with rotary pieces and the rotary speed of the rotary pieces are adjustable. The rotary pieces can be attached to a fan, a massage device, a dust absorbing mask, a shoe brush, a golf rod brush, etc.

Abstract: In a motor-driven tool, a carbon brush part 8 is arranged between a suction port 6 and a commutator 11 of the motor and includes a cylindrical side wall 8a. The cylindrical side wall 8a located on an outer periphery of the commutator 11 is provided with a tapered portion 8b which grows wider toward the commutator 11 and grows narrower toward a coil end 10 of the armature. Between the carbon brush part 8 and the coil end 10, there is provided a heat radiating plate 4 made of metal and adapted to be engaged with the carbon brush part 8.

Abstract: A portable motor powered device capable of operating on a cordless battery pack as well as a corded power pack, yet enabling to reduce the size and weight of the corded power pack to be truly compatible with the corded battery pack in size and weight. The device has a housing accommodating therein a DC motor as a power source. The cordless battery pack is detachably connected to the housing and has a battery which supplies a low DC voltage for operating the DC motor. The corded power pack is detachably connected to the housing and supplies a high DC voltage for operating the DC motor. The corded power pack includes a power cord adapted to be connected to receive an AC source voltage and a converter for converting the AC source voltage into the high DC voltage. The DC motor has a rotor provided with first and second windings which are selectively connected to receive low and high DC voltages respectively from the cordless battery pack and the corded power pack.

Abstract: A dual-mode system for inexpensively operating electrically powered double-insulated devices (12), such as hand-held power tools and appliances. The system includes a cordless battery pack (14) that supplies the power and current demands of the device (12) in a cordless mode or a non-isolated corded voltage converter (16) that supplies the necessary power and current demands in a physical envelope commensurate in size and interchangeable with that of the battery pack (14). The corded voltage converter (16) is provided with a non-isolated high efficiency power supply that allows the converter (16) to generate the power and current required by the driven device (12). The double insulation of the driven device (12) negates the need for a transformer-isolated voltage converter. Eliminating the power transformer from the converter significantly reduces the cost of the module (16). Additionally, the need for multiple battery packs and fast rechargers is minimized by the availability of a low-cost converter.

Abstract: A motor end cap and output device housing is provided that includes a motor end plate having an output device attachment area and a output device housing having a motor end plate attachment area. The output device attachment area includes a locking tab that mates with a slot portion in the output device housing to interlock the two together. As a result, the motor end plate can be conveniently attached to the output device housing without requiring extra fasteners.