Abstract: The invention is directed to a method for fabricating a mesoporous carbon material, the method comprising subjecting a precursor composition to a curing step followed by a carbonization step, the precursor composition comprising: (i) a templating component comprised of a block copolymer, (ii) a phenolic compound or material, (iii) a crosslinkable aldehyde component, and (iv) at least 0.5 M concentration of a strong acid having a pKa of or less than ?2, wherein said carbonization step comprises heating the precursor composition at a carbonizing temperature for sufficient time to convert the precursor composition to a mesoporous carbon material. The invention is also directed to a mesoporous carbon material having an improved thermal stability, preferably produced according to the above method.

Abstract: A carbon-metal composite material which has improved conductivity, specific surface area, regularity, a shape which is easily controlled, and a process of preparing the same. The carbon-metal composite material which includes carbon and metal, has a sheet resistance of 8 m?/sq. or less under a pressure of 100 kgf/cm2, a specific surface area of 30 m2/g or greater, and shows an X-ray pattern having at least one peak at d-spacings of 6 nm or greater.

Abstract: The invention pertains to high-molecular compound-based composite materials using carbon in nanostructured coatings including additional elements and bonds. Nanostructured coating of the carrying base comprises layers of amorphous carbon of sp-, sp2- and sp3-hybridized states of carbon atoms. New is that coating with a highly-developed surface of the polyester film base is directly bonded by the layer of sp3-hybridized state of carbon atoms and has on top an extra metal layer 25-250 nm thick; at the same time the film base surface has corrugations 10-30 nm deep and/or is furnished with pores 0.2-6 micron in size of a total volume of 10-60%, with ?-? portion of pores made through.

Abstract: This invention relates to adsorbents useful for storing hydrogen and other small molecules, and to methods for preparing such adsorbents. The adsorbents are produced by heating carbonaceous materials to a temperature of at least 900° C. in an atmosphere of hydrogen.

Abstract: The current invention involves periodically ordered nanostructured materials and methods of using and modifying the materials. In some embodiments, the invention provides periodically structured microphase separated polymeric articles that include periodically occurring separate domains. The polymeric species comprising one or more of the domains, for some embodiments, contains an inorganic species capable of forming an inorganic oxide ceramic. In another aspect, the invention provides methods for modifying the polymeric articles by oxidation and/or radiation to form periodically structured porous and relief articles that, in some embodiments, include a ceramic oxide in their structure. The invention also provides methods of use for the novel articles and novel structures constructed utilizing the articles.

Abstract: The present invention is to provide an antireflection laminate for use mainly in displays such as LCDs and PDPs, which has a refractive index layer that has, while comprising hollow and solid particles, excellent abrasion resistance, a refractive index of 1.45 or less, and low reflectivity. This object was achieved by an antireflection laminate which comprises a refractive index layer that has a refractive index of 1.

Abstract: The invention relates to a fired, fire resistant (refractory) ceramic product.

Abstract: The present invention relates to yarns, fibres or filaments made of thermoplastics and to their manufacture. It relates more particularly to yarns, fibres or filaments exhibiting good fire resistance properties and to processes for the manufacture of these articles. These yarns or fibres made of polymer are obtained by spinning a polymer comprising an additive possessing flame-retardant properties composed of at least particles of a solid substrate on which a flame-retardant compound is adsorbed.

Abstract: A mineral, aluminum-blown insulation element, in particular insulation slab, comprising calcium silicate hydrates as framework and blown pores surrounded by the framework, wherein more than 40% by volume, in particular more than 50% by volume, of the blown pores have a diameter of less than 1 mm and more than 75% by volume, in particular more than 85% by volume, of the blown pores have a diameter of less than 2 mm and the thermal conductivity ?10dr is preferably less than 0.045 W/mK.

Abstract: A coated substrate is configured with one or more cross-linked interfacial zones provided to improve the adhesion between the coating and substrate of the article or between adjacent coating layers. The coating composition contains molecules having at least two reactive functional groups capable of reacting with cross-linking molecules in the substrate and/or molecules in adjacent coating layers. The cross-linked interfacial zones improve the adhesion between coatings and the substrate and between adjacent coating layers.

Abstract: A refractory metal composite article includes a refractory metal ceramic section and a refractory metal ceramic coating that together form a porous matrix. A solid filler is within pores of the porous matrix to, for example, reduce a porosity of the refractory metal composite article.

Abstract: Catalytic filter comprising a porous matrix consisting of an inorganic material, in the form of grains that are interconnected so as to provide cavities between them, such that the open porosity is between 30 and 60% and the median pore diameter is between 5 and 40 ?m, said filter being characterized in that the grains and possibly the grain boundaries of the inorganic material are covered over at least part of their surface with a texturizing material, said texturizing consisting of irregularities having dimensions of between 10 nm and 5 microns and in that a catalytic coating at least partially coats the texturizing material and optionally, at least partially, the grains of the inorganic material.

Abstract: A method of producing a nanobasket and the applications or uses thereof. The method includes the steps of providing a substrate with at least one (1) pore having diameters of about one (1) nanometer to about ten (10) micrometers. Material is deposited by sputter-coating techniques along continuous edges of the pores to form a capped or partially capped nanotube or microtube structure, termed a nanobasket. Either a single material may be used to form nanobaskets over the pores or, alternately, a layered structure may be created wherein an initial material is deposited followed by one or more other materials to form nanobaskets over the pores.

Abstract: The inorganic fiber article according to the present invention is an inorganic fiber article comprising an inorganic coating layer having foams, the inorganic coating layer formed on at least a portion of the surface of an inorganic fiber molded body.

Abstract: The invention relates to an article of manufacture which includes a substrate, and on at least one surface thereof, a porous coating which has a total thickness in the range of up to about 50 microns and which consists of a plurality of discrete adjacent strata, wherein each discrete stratum is porous, inclusive of porous interfaces, and is fabricated from at least one substance selected from the group consisting of metals and metal oxides. The article is made by vaporizing a metal under vacuum conditions, optionally in an oxidizing atmosphere, at predetermined intervals of time, such that a deposit of a desired total thickness is formed on the substrate as a coating consisting of a plurality of discrete adjacent strata.

Abstract: A porous calcium phosphate ceramic body comprising a substrate 1, and three-dimensional nanotunnel layers 2 formed on wall surfaces of the substrate 1, the three-dimensional nanotunnel layers 2 having pluralities of three-dimensionally connected nanotunnels 21.

Abstract: The present invention provides a porous composite material in which substantially all of the pores within the composite material are small having a diameter of about 5 nm or less and with a narrow PSD. The inventive composite material is also characterized by the substantial absence of the broad distribution of larger sized pores which is prevalent in prior art porous composite materials. The porous composite material includes a first solid phase having a first characteristic dimension and a second solid phase comprised of pores having a second characteristic dimension, wherein the characteristic dimensions of at least one of said phases is controlled to a value of about 5 nm or less.

Abstract: A composite nanoparticle includes a nanoparticle of mineral oxide and a shell of a transition metal oxide. The mineral oxide may be silica, alumina, or a mixture of such materials, and the shell of transition metal oxide at least partially surrounds the nanoparticle of mineral oxide. Methods of preparation include reacting a solution comprising a salt of a transition metal with a nanoparticle of the mineral oxide in the presence of a reducing agent and an organic stabilizing agent; drying the resulting mixture to form a dried mixture; and annealing the dried mixture to form the composite nanoparticle.

Abstract: A method for forming a graphitic tin-carbon composite at low temperatures is described. The method involves using microwave radiation to produce a neutral gas plasma in a reactor cell. At least one organo tin precursor material in the reactor cell forms a tin-carbon film on a supporting substrate disposed in the cell under influence of the plasma. The three dimensional carbon matrix material with embedded tin nanoparticles can be used as an electrode in lithium-ion batteries.

Abstract: A super lightweight ceramic panel for a non-bearing wall utilizing an expandable clay mineral and a process for preparing the same are provided. The super lightweight ceramic panel is comprised of a clay composition containing 90 to 98% by weight of an expandable clay mineral, 1.5 to 5% by weight of a flux (glass), and 0.5 to 5% by weight of silicon carbide, and is prepared by mixing and pressing the clay composition, followed by firing at a temperature of 1100 to 1200° C. The super lightweight ceramic panel in accordance with the present invention is a material having a light weight and exhibiting improvement in physical properties such as water resistance, flame retardancy, heat insulation and rigidity, via formation of closed pores inside the ceramic material.

Abstract: A composite catalyst substrate is provided, which may include a metallic core and a porous ceramic coating on the metallic core. The substrate may also include a washcoat substantially covering the ceramic coating and including a catalyst material configured to react with constituents in an exhaust flow of an exhaust producing engine. The catalyst material may be dispersed in, or coated on, the washcoat.

Abstract: Articles of manufacture and devices and methods of forming and using the same are provided, wherein the article comprises a porous inorganic substrate contained in or bounded by a support made from an inorganic material are provided, wherein said porous substrate and support are heated to a temperature effective to shrink the support onto the porous substrate such that liquid tight contact is formed between the porous substrate and the support. In a preferred aspect, the porous inorganic substrate has a porosity of at least 5%, and is a porous monolith formed using a sol-gel method. The articles thus formed provide a confined fluid flow through the porous substrate, providing superior performance in separations, catalysis, filtration, and the like.

Abstract: The present invention relates to inorganic monolithic mouldings whose surface is coated with physi- or chemisorbed organic polymers, and to processes for the production of materials of this type. The materials according to the invention are highly suitable as sorbents for chromatography, in particular for high pressure liquid chromatography of biological materials.

Abstract: An electrode material having carbon and sulfur is provided. The carbon is in the form of a porous matrix having nanoporosity and the sulfur is sorbed into the nanoporosity of the carbon matrix. The carbon matrix can have a volume of nanoporosity between 10 and 99%. In addition, the sulfur can occupy between 5 to 99% of the nanoporosity. A portion of the carbon structure that is only partially filled with the sulfur remains vacant allowing electrolyte egress. In some instances, the nanoporosity has nanopores and nanochannels with an average diameter between 1 nanometer and 999 nanometers. The sulfur is sorbed into the nanoporosity using liquid transport or other mechanisms providing a material having intimate contact between the electronically conductive carbon structure and the electroactive sulfur.

Abstract: Substrates coated with films of a ceramic material such as aluminum oxides and titanium oxides are biocompatible, and can be used in a variety of applications in which they are implanted in a living body. The substrate is preferably a porous polymer, and may be biodegradable. An important application for the ceramic-coated substrates is as a tissue engineering scaffold for forming artificial tissue.

Abstract: A mesostructured film is provided having a structure in which surfactant molecular assemblies are regularly arranged three-dimensionally. A polymer compound thin film is formed on the substrate surface through spin coating or the like, and a rotating roller wrapped with a cloth is pressed against the polymer film for rubbing in one direction. The polymer material includes polyimide, polyamide, and polystyrene. The substrate includes a silica glass substrate and a silicon substrate. The mesostructured film can be formed by retaining the substrate in an aqueous solution containing a surfactant, silicon alkoxide, and acid. After being retained in the solution, the substrate is heated at about 60 to 120° C. for several hours to several days for reaction. The surfactant includes C18H37(OCH2CH2)20OH and C16H33 (OCH2CH2)20OH. The alkoxide included tetraethoxysilane, tetramethoxysilane, and tetrapropoxysilane. Hydrochloric acid, nitric acid, or sulfuric acid is used as a catalyst.

Abstract: Disclosed herein is a porous ceramic heating element wherein 0.08 to 1.00 wt % of a foaming agent is added in 99.00 to 99.92 wt % of a mixture of an inorganic material, a binder, a conductive material, a hardener, a bonding agent and a dispersion medium and mixed with the mixture. The bonding strength of porous foam formed in the ceramic heating element is increased, thereby providing an effect that the entire structure is hardened.

Abstract: The invention relates to a fired refractory shaped part whose structure: a) consists of up to at least 75% by weight of a pre-fired refractory secondary material with a grain size of up to 3 mm, and; b) has an open pore volume ranging from 10 to 30% that, after firing, is filled, at least in part, with a carbon-containing material, whereby; c) the carbon content is >3% by weight with regard to the shaped part.

Abstract: Light-emitting devices are prepared by coating a porous substrate using a polymer-assisted deposition process. Solutions of metal precursor and soluble polymers having binding properties for metal precursor were coated onto porous substrates. The coated substrates were heated at high temperatures under a suitable atmosphere. The result was a substrate with a conformal coating that did not substantially block the pores of the substrate.

Abstract: Layer transfer approaches are described to take advantage of large area, thin inorganic foils formed onto a porous release layer. In particular, since the inorganic foils can be formed from ceramics and/or crystalline materials that do not bend a large amount, approaches are described to provide for gradual pulling along an edge to separate the foil from a holding surface along a curved surface designed to not excessively bend the foil such that the foil is not substantially damaged in the transfer process. Apparatuses are described to perform the transfer with a rocking motion or with a rotating cylindrical surface. Furthermore, stabilization of porous release layers can improve the qualities of resulting inorganic foils formed on the release layer. In particular, flame treatments can provide improved release layer properties, and the deposition of an interpenetrating stabilization composition can be deposited using CVD to stabilize a porous layer.

Abstract: A method for producing composite bodies having at least one outer layer of a non-foaming powder and a metal foam layer. In one embodiment, the powder layers are rolled separately from one another, then the rolled parts are put one over the other in a predetermined number of rolled powder layers; optionally, they are rolled together again, and thereafter, the metal foam layer is foamed by heating to produce a layer arrangement. Alternatively, the powder layers are formed one on top of the other to form a layer arrangement that is then rolled prior to foaming.

Abstract: A thermal spray process comprises injecting precursor solution droplets into the hot zone of the thermal spray flame. Also described are materials resulting from the process.

Abstract: A sintered polycrystalline diamond material (PCD) of extremely fine grain size is manufactured by sintering under high pressure/high temperature (HP/HT) processing, a diamond powder which is blended with a pre-milled source catalyst metal compound. The PCD material has an average sintered diamond grain structure of less than about 1.0 ?m.

Abstract: The porous carbon structure according to one embodiment of the present invention includes mesopores, and at least two kinds of macropores having different average pore diameters. The porous carbon structure includes inter-connected pores and thereby increases specific surface area and improves electronic conductivity.

Abstract: Glass infiltrated metal oxide infrastructures are formed by providing a glass which is suitable for infiltration and compatible with the metal oxide infrastructure; heating the glass in a nitrogen rich environment; and infiltrating the metal oxide infrastructure with the glass. Stress corrosion in a glass infiltrated metal oxide infrastructure is avoided or reduced by heating a glass composition under a nitrogen gas atmosphere before infiltrating the metal oxide infrastructure.

Abstract: The disclosed invention relates to an article, comprising: a substrate having a surface comprising aluminum or an aluminum alloy; a sealed anodic coating layer overlying at least part of the surface of the substrate; and a layer of a silicon-containing polymer overlying the sealed anodic coating layer. The article may be useful as a brake or wheel component.

Abstract: Hybrid membrane structures that include: an inorganic porous support that includes first and second ends, and a plurality of inner channels having surfaces defined by porous walls and extending through the support from the first to the second ends; optionally, one or more porous inorganic intermediate layers coating the inner channel surfaces; and a polymeric amine-containing membrane.

Abstract: A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume.

Abstract: Building board for use as a carrier for a surface cladding of ceramic tiles, a stucco, or a thin-layer trowel mortar, on or in buildings, in which on a moisture-resistant and moisture-sealed foam-material core layer, there is glued on both sides a water-resistant paper web or thin plastic web, onto which webs in each case a web of nonwoven fabric or of a knitted or loom-knitted woven fabric is glued.

Abstract: On an aircraft engine with a shroudless rotor wheel arranged in a flow duct, the flow duct includes a shroud segment (1) formed by a ceramic rubbing coating (3) which, while having good thermal conductivity, is highly-temperature resistant, attaches firmly to the metallic substrate (2) and is abradable by the tips of the rotor wheel to form a sealing gap as narrow as possible, this rubbing coating, owing to the lack of self-insulation, being coolable from a free side of the metallic substrate and, therefore, permitting for working gas temperatures occurring in high-pressure turbines and coating thicknesses sufficient for abrasion.

Abstract: A composite material with a porous inorganic-nonmetallic matrix and a second material, characterized in that said porous inorganic-nonmetallic matrix has a bending strength of ?40 MPa as measured according to ISO 6 872; said second material is an organic material which at least partly fills the pores of said porous matrix; and said composite material has a modulus of elasticity, E, of ?25 GPa as measured according to ISO 10 477.

Abstract: Electrically gradated carbon foam materials that have changing or differing electrical properties through the thickness of the carbon foam material and methods for making these electrically gradated carbon foam materials are described herein. In some embodiments, the electrically gradated carbon foam materials exhibit increasing electrical resistivity through the thickness of the carbon foam material such that the electrical resistivity near a second surface of the carbon foam is at least 2 times greater than the electrical resistivity near a first surface of the carbon foam. These electrically gradated carbon foam materials may be used as radar absorbers, as well as in electromagnetic interference (EMI) shielding schemes.

Abstract: A ceramic component is provided, including a ceramic body containing silicon carbide, and an oxide layer provided on the ceramic body, the oxide layer being formed by oxidizing the ceramic body in the presence of alumina and boron.

Abstract: Substrates comprising a photocatalytic layer containing TiO2 are produced using TiO2 particles which may optionally be doped with metallic or non-metallic elements or compounds. The photocatalytic layer exhibits a concentration gradient of the TiO2 particles. An organically modified inorganic hybrid layer may be provided between the substrate and the photocatalytic layer.

Abstract: The organic-inorganic composite coating film of the present invention is a composite coating film wherein a complex having a polyamine segment is combined in a matrix composed of an inorganic oxide, and has a fine pore pattern on the surface. The aqueous coating composition of the present invention includes a copolymer having a polyamine segment, a metal alkoxide, and an aqueous medium.

Abstract: Ceramic porous and non-porous articles are made by a process that includes a hardening step in which a fluid-containing ceramic composition is exposed to a solvent in which the fluid in the composition is soluble before the ceramic composition is solidified into the final ceramic article.

Abstract: A highly porous substrate is provided using an extrusion system. More particularly, the present invention enables the production of a highly porous substrate. Depending on the particular mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables advantages at other porosities, as well. The extrusion system enables the use of a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Fibers, which have an aspect ratio greater than 1, are selected according to substrate requirements, and are typically mixed with binders, pore-formers, extrusion aids, and fluid to form a homogeneous extrudable mass. The homogeneous mass is extruded into a green substrate. The more volatile material is preferentially removed from the green substrate, which allows the fibers to form interconnected networks.

Abstract: The invention relates to a temperature resistant layered structure comprising a substrate and a porous layer arranged on the substrate having a pore defined by a wall, and a ceramic coating on an interior surface of the wall. The invention also relates to a layered turbine component arrangement comprising a substrate having a cooling passage adapted to allow a cooling gas medium to pass through the substrate and a porous layer arranged on the substrate, the porous layer having cooling passages formed by gas-permeable inter-connections between pores in the porous layer.

Abstract: A biodegradable material with nanopores and the fabricating method thereof includes steps of providing a polysaccharide polymer; implanting multiple biodegradable nanoparticles on the polysaccharide polymer; and digesting those biodegradable nanoparticles through multiple enzymes to provide multiple nanopores on the polysaccharide polymer; the polysaccharide polymer being further implanted with a group of nano-grade electrically conductive material; and the biodegradable material with nanopores simultaneously providing advantages of biocompatibility, biodegradability, elasticity, retarded elasticity, porosity, and conductivity.

Abstract: A new method for preparing a supported catalyst is herein provided. A carbon nanotube structure such as a rigid porous structure is formed from single walled carbon nanotubes. A metal catalyst is then loaded or deposited onto the carbon nanotube structure. The loaded carbon nanotube is preferably ground to powder form.