Co-, Fe-, Or Ni-base Components, Alternative To Each Other Patents (Class 428/678)
-
Patent number: 8124246Abstract: Coated components and methods of fabricating coated components and coated turbine disks are provided. In an embodiment, by way of example only, a coated component includes a substrate comprising a superalloy in an unmodified form and a coating disposed over the substrate, where the coating comprises the superalloy in a modified form. The modified form of the superalloy includes, by weight, at least 10% more chromium and at least 10% more of one or more noble metals than the unmodified form of the superalloy, and the modified form of the superalloy is substantially free of aluminum.Type: GrantFiled: November 19, 2008Date of Patent: February 28, 2012Assignee: Honeywell International Inc.Inventor: Vladimir K. Tolpygo
-
Patent number: 8088498Abstract: An article for protecting an airfoil component includes a sheath having an outer side and an inner side that forms a cavity for receiving a leading edge of the airfoil component. The sheath is made of cobalt and phosphorus to protect the leading edge of the airfoil component from erosion.Type: GrantFiled: May 23, 2007Date of Patent: January 3, 2012Assignee: Hamilton Sundstrand CorporationInventors: Blair A. Smith, Aaron T. Nardi
-
Patent number: 8067098Abstract: A coating system and process for protecting component surfaces exposed to sulfur-containing environments at elevated temperatures. The coating system includes a sulfidation-resistant overlay coating that is predominantly niobium or molybdenum.Type: GrantFiled: March 26, 2009Date of Patent: November 29, 2011Assignee: General Electric CompanyInventors: David A. Helmick, Yuk-Chiu Lau, David Vincent Bucci
-
Patent number: 8053089Abstract: A protective coating system for metal components includes a superalloy metal substrate, such as a component of a gas turbine. A single layer bond coat is applied to the superalloy metal substrate in a thermal spray process from a homogeneous powder composition having a particle size distribution wherein about 90% of the particles by volume are within a range of about 10 ?m to about 100 ?m. The percentage of particles within any 10 ?m band within the range does not exceed about 20% by volume, and the percentage of particles within any two adjacent 10 ?m bands within the range does not deviate by more than about 8% by volume.Type: GrantFiled: September 30, 2009Date of Patent: November 8, 2011Assignee: General Electric CompanyInventors: Joshua Lee Margolies, Joseph G. Albanese, Tamara Jean Muth, Stephen D. Dillon
-
Perpendicular magnetic recording media with magnetic anisotropy gradient and local exchange coupling
Patent number: 8048545Abstract: A perpendicular magnetic recording medium adapted for high recording density and high data recording rate comprises a non-magnetic substrate having at least one surface with a layer stack formed thereon, the layer stack including a perpendicular recording layer containing a plurality of columnar-shaped magnetic grains extending perpendicularly to the substrate surface for a length, with a first end distal the surface and a second end proximal the surface, wherein each of the magnetic grains has: (1) a gradient of perpendicular magnetic anisotropy field Hk extending along its length between the first end and second ends; and (2) predetermined local exchange coupling strengths along the length.Type: GrantFiled: December 7, 2010Date of Patent: November 1, 2011Assignee: Seagate Technology LLCInventors: Shaoping Li, Kaizhong Gao, Lei Wang, Wenzhong Zhu, Xiaobin Wang -
Patent number: 8048534Abstract: A superalloy article which comprises a substrate comprised of a superalloy, a bond coat comprised of MCrAlY wherein M is a metal selected from the group consisting of cobalt, nickel and mixtures thereof applied onto at least a portion of the substrate and a ceramic top coat applied over at least a portion of the bond coat. The bond coat is exposed to a temperature of within the range of between about 1600-1800° F. subsequent to its application onto the substrate.Type: GrantFiled: January 7, 2010Date of Patent: November 1, 2011Assignee: Board of Governors for Higher Education, State of Rhode Island and Providence PlantationsInventors: Otto J. Gregory, Markus A. Downey
-
Patent number: 8025984Abstract: Known protective layers with a high Al and/or Cr content and additionally strengthened by Re form brittle phases which become more brittle during use under the influence of carbon. The protective layer according to the invention has the composition 0.5 to 2% rhenium, 24 to 26% cobalt, 15 to 21% chromium, 9 to 11.5% aluminum, 0.05 to 0.7% yttrium and/or at least one equivalent metal selected from the group consisting of scandium and the rare earth elements, 0 to 1% ruthenium, remainder cobalt and/or nickel and manufacturing-related impurities, and reveals scarcely any embrittlement caused by Cr/Re precipitates.Type: GrantFiled: September 8, 2004Date of Patent: September 27, 2011Assignee: Siemens AktiengesellschaftInventor: Werner Stamm
-
Patent number: 8021762Abstract: This invention relates to articles coated with a thermally sprayed coating of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). The articles include, for example, blades, vanes and seal surfaces of gas turbine engines coated with a thermal barrier coating.Type: GrantFiled: April 27, 2007Date of Patent: September 20, 2011Assignee: Praxair Technology, Inc.Inventors: Thomas Alan Taylor, Danny Lee Appleby, Albert Feuerstein, Ann Bolcavage, Neil Hitchman
-
Patent number: 8017250Abstract: Conventionally, cavities and cracks are filled with a solder metal which forms brittle phases with a subsequently applied coating, which have a negative effect on the mechanical properties. According to the invention, the components which form brittle phases are removed from the solder metal. The above is achieved, whereby a second material is applied which reacts with said component and which is removed again with the brittle phases, before the coating.Type: GrantFiled: April 12, 2010Date of Patent: September 13, 2011Assignee: Siemens AktiengesellschaftInventors: Reiner Anton, Christian Bähr, Brigitte Heinecke, Michael Ott
-
Publication number: 20110206940Abstract: A workpiece arrangement includes at least two join regions of at least one workpiece that are joined together by a material-to-material connection seam. The material-to-material connection seam covers only a portion of a first of the at least two join regions. A thermal insulation device is disposed in an area of the material-to-material connection seam and corresponds to the first of the at least two join regions.Type: ApplicationFiled: July 27, 2009Publication date: August 25, 2011Applicant: GSI HELMHOLTZZENTRUM FÜR SCHWERIONENFORSCHUNG GMBHInventors: Tobias Engert, Ivan Kojouharov, Juergen Gerl
-
Patent number: 7998594Abstract: Methods are provided for bonding pure rhenium to a substrate comprising a material. Non-lubricated components configured to have friction contact with another component are also provided. In an embodiment, by way of example only, a method includes disposing a eutectic alloy over the substrate to form an inter layer, the eutectic alloy comprised essentially of a base alloy and one or more melting point depressants and having a melting temperature that is lower than a melting temperature of the substrate material and a melting temperature of rhenium, placing pure rhenium over the inter layer, and heating the inter layer to a temperature that is substantially equal to or greater than the melting temperature of the eutectic alloy, but that is below the melting temperature of the substrate material and the melting temperature of the pure rhenium to bond the pure rhenium to the substrate.Type: GrantFiled: February 11, 2008Date of Patent: August 16, 2011Assignee: Honeywell International Inc.Inventors: Don Mittendorf, Scott Sperl
-
Patent number: 7993759Abstract: A gas turbine engine turbine blade comprising an airfoil section, a platform section, an under platform section, and a dovetail section, an exterior surface of the dovetail section comprising a shank exterior surface and a serrated exterior surface. The blade further comprises a silicon-modified diffusion aluminide layer a surface of a turbine blade section selected from the group consisting of an exterior surface of the under platform section, the exterior surface of the dovetail section, and combinations thereof, the silicon modified diffusion aluminide layer having a concentration of silicon at a surface of the silicon-modified diffusion aluminide layer in the range of about 1 weight percent to about 10 weight percent and a concentration of aluminum at the surface of the silicon modified diffusion aluminide layer in the range of about 5 weight percent to about 25 weight percent.Type: GrantFiled: January 2, 2008Date of Patent: August 9, 2011Assignee: General Electric CompanyInventors: Bangalore A. Nagaraj, Mark D. Gorman
-
Publication number: 20110189502Abstract: In order to improve both oxidation stability and thermo-mechanical stability, a two-layer MCrAlX coating is provided, wherein the contents of nickel and cobalt, but also chromium, aluminum, and zirconium, differ significantly. Each layer of the two layer coating may be the same thickness or the inner layer is thicker than the outer layer.Type: ApplicationFiled: April 16, 2009Publication date: August 4, 2011Inventors: Friedhelm Schmitz, Werner Stamm
-
Patent number: 7985488Abstract: An ultrathin copper foil with a carrier not causing blistering at a release layer interface, having a low carrier peeling force, friendly to the environment, and enabling easy peeling of a carrier foil and an ultrathin copper foil even under a high temperature environment and a printed circuit board enabling a stable production quality of a base of a printed circuit board for fine pattern applications using the ultrathin copper foil with the carrier, that is, a ultrathin copper foil with a carrier comprising a carrier foil, a diffusion prevention layer, a release layer, and an ultrathin copper foil, wherein the release layer is formed by a metal A for retaining a release property and a metal B for facilitating plating of the ultrathin copper foil, a content “a” of the metal A and a content “b” of the metal B forming the release layer satisfying an equation: 10?a/(a+b)*100?70 and a printed circuit board prepared by using such a ultrathin copper foil with a carrier.Type: GrantFiled: June 30, 2010Date of Patent: July 26, 2011Assignee: The Furukawa Electric Co., Ltd.Inventors: Yuuji Suzuki, Takami Moteki, Kazuhiro Hoshino, Satoshi Fujisawa, Akira Kawakami
-
Patent number: 7964290Abstract: A magnetic materials construct and a method to produce the construct are disclosed. The construct exhibits large magnetic-field-induced deformation through the magnetic-field-induced motion of crystallographic interfaces. The construct is a porous, polycrystalline composite structure of nodes connected by struts wherein the struts may be monocrystalline or polycrystalline. If the struts are polycrystalline, they have a “bamboo” microstructure wherein the grain boundaries traverse the entire width of the strut. The material from which the construct is made is preferably a magnetic shape memory alloy, including polycrystalline Ni—Mn—Ga. The construct is preferably an open-pore foam. The foam is preferably produced with a space-holder technique. Space holders may be dissolvable ceramics and salts including NaAlO2.Type: GrantFiled: September 2, 2008Date of Patent: June 21, 2011Assignees: Boise State University, Northwestern UniversityInventors: Peter Mullner, Markus Chmielus, David C. Dunand, Yuttanant Boonyongmaneerat
-
Publication number: 20110117384Abstract: Described herein are methods of producing an aluminide barrier layer, wherein the barrier layer includes nickel aluminide, iron aluminide, or a combination thereof, and the barrier layer is produced by a diffusion coating process on at least one surface of the article. The methods described herein are useful for preventing or reducing the migration of a metal species at or near at least one surface of the article. The articles produced by the methods described herein have numerous applications in the construction and operation of fuel cells.Type: ApplicationFiled: May 8, 2009Publication date: May 19, 2011Inventors: Samir Biswas, Dilip Kumar Chatterjee, Todd Michael Roswech
-
Publication number: 20110108307Abstract: A non-oriented electrical steel sheet is provided with a base material and an Fe—Ni alloy film formed on at least one surface of the base material. The Fe—Ni alloy film contains, by mass %, Fe: 10% to 40% and Ni: 60% to 90%, and has a thickness of 0.1 ?m or more are provided.Type: ApplicationFiled: July 15, 2009Publication date: May 12, 2011Inventors: Yoshihiro Arita, Yoshiyuki Ushigami, Shigeru Hirano, Hiroyasu Fujii, Toshinao Yamaguchi, Isoa Koike
-
Patent number: 7931759Abstract: Improved compositions are described for the protection of gas turbine parts at elevated temperatures. The compositions are of the MCrAlY type, wherein M is Nickel, or Nickel in combination with cobalt and/or iron. The compositions further comprise a lanthanide, a group 4 metal selected from hafnium, zirconium, titanium, or a combination of these, and optionally, a group 14 element selected from silicon and/or germanium. The combination results in improved Al retention properties. Also disclosed herein are articles comprising the coatings.Type: GrantFiled: January 9, 2007Date of Patent: April 26, 2011Assignee: General Electric CompanyInventors: Canan Uslu Hardwicke, Ganjiang Feng, Melvin Robert Jackson
-
Patent number: 7927714Abstract: A metallic article for high temperature applications such as a turbine engine component is protected by a thermal barrier coating system on the article's metallic substrate. The thermal barrier coating system includes a bond coat layer of aluminum containing alloy on the metal substrate, an alumina layer on the bond coat layer and a ceramic thermal barrier layer on the alumina layer. The bond coat layer is doped with elemental barium that enhances the creep resistance of the alumina layer, thus, minimizing spallation of the ceramic thermal barrier layer.Type: GrantFiled: August 20, 2008Date of Patent: April 19, 2011Assignee: The Trustees of Princeton UniversityInventors: Emily A. Carter, Ivan Milas
-
Patent number: 7919193Abstract: A component for use in a high vacuum environment, the component including a core of non-magnetic Hastelloy with a cladding of nickel-iron covering the core at least in part. The component can be, for example, at least one of a gate valve for use in a high vacuum environment of an electron gun, a bearing, a slide way, a gate valve bearing, a rotary slide, a linear slide, an electron beam column, and electron beam chamber, and a vacuum chamber. In this manner, because the final mechanical tolerance is controlled by machining instead of part assembling, extremely high alignment accuracy is obtained. The final part provides field shielding as provided by the nickel alloy shell, low stray field provided by the non-magnetic Hastelloy, good vacuum performance, and tight mechanical tolerance control. Also, because Hastelloy has the advantage of a low oxidation rate in comparison to stainless steel and titanium, there is less contamination buildup due to conditions such as electron beam bombardment.Type: GrantFiled: October 24, 2007Date of Patent: April 5, 2011Assignee: KLA-Tencor CorporationInventors: Mohammed Tahmassebpur, Salam Harb, Liqun Han, Marian Mankos
-
Patent number: 7914916Abstract: High magnetic moment films FeCo(X, Y), where X is a transition metal element and Y is a rare earth element are formed using off-axis static deposition techniques. The films have tunable magnetic anisotropy from 0 Oe to greater than 500 Oe that are thermally stable beyond nominal photoresist curing temperatures. By using off-axis static deposited FeCo(X, Y) films as seed layers to normally deposited FeCo films, inplane anisotropy and the magnetic moment can be controlled for specific design needs. Epitaxial-like growth (column-to-column matching) from the off-axis static FeCo(X,Y) seed layers to normally deposited FeCo films is attributed to sustained anisotropy in the entire film.Type: GrantFiled: February 4, 2008Date of Patent: March 29, 2011Assignee: Seagate Technology LLCInventors: Venkateswara Rao Inturi, Mark Thomas Kief
-
Patent number: 7910225Abstract: This invention relates to low thermal expansion bondcoats for thermal barrier coatings. The bondcoats comprise: (i) an inner layer comprising an inner layer alloy of MCrAlM?, and (ii) an outer layer comprising an outer layer alloy of MCrAlM?, wherein M is an element selected from nickel, cobalt, iron and mixtures thereof, and M? is an element selected from yttrium, zirconium, hafnium, ytterbium and mixtures thereof. The inner layer alloy is thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 5 microns to about 50 microns. The outer layer alloy is thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 30 microns to about 100 microns. The bondcoat has a thermal expansion of about 6.5 millimeters per meter or less between a temperature of from about 25° C. to about 525° C.Type: GrantFiled: February 7, 2007Date of Patent: March 22, 2011Assignee: Praxair S.T. Technology, Inc.Inventor: Thomas A. Taylor
-
Patent number: 7901790Abstract: There is provided a high temperature component with a thermal barrier coating, which can be used as a high temperature component for a gas turbine, an aircraft gas turbine engine, or the like. A top coat is formed of a ceramic on a bond coat, the bond coat being formed on a heat resistant alloy substrate composed mainly of at least one element of nickel and cobalt, wherein the bond coat contains at least one of nickel and cobalt, chromium and aluminum, and further contains at least one selected from a group consisting of tantalum, cesium, tungsten, silicon, platinum, manganese and boron in a range of 0 to 20 wt %. The high temperature component according to the present invention has very high durability of a thermal-insulating ceramic layer, and is less susceptible to spalling damage.Type: GrantFiled: September 23, 2005Date of Patent: March 8, 2011Assignees: Hitachi, Ltd., Central Research Institute of Electric Power IndustryInventors: Hideyuki Arikawa, Akira Mebata, Yoshitaka Kojima, Kunihiro Ichikawa, Takayuki Yoshioka, Mitsutoshi Okada, Tohru Hisamatsu
-
Patent number: 7897265Abstract: A coating which improves the wear performance of a part is described. The coating is applied over an article such as a part or a workpiece using an electroplating process. The coating broadly includes a cobalt material matrix with a hardness of at least 550 HV and a plurality of carbide particles distributed throughout the cobalt material matrix. The cobalt material matrix may be a cobalt-phosphorous alloy. The particles interspersed throughout the matrix may be chrome carbide or silicon carbide particles.Type: GrantFiled: January 16, 2007Date of Patent: March 1, 2011Assignee: Hamilton Sundstrand CorporationInventors: Aaron T. Nardi, Blair A. Smith
-
Patent number: 7892655Abstract: An ultrathin copper foil with a carrier not causing blistering at a release layer interface, having a low carrier peeling force, friendly to the environment, and enabling easy peeling of a carrier foil and an ultrathin copper foil even under a high temperature environment and a printed circuit board enabling a stable production quality of a base of a printed circuit board for fine pattern applications using the ultrathin copper foil with the carrier, that is, an ultrathin copper foil with a carrier comprising a carrier foil, a release layer, and an ultrathin copper foil, wherein the release layer is formed by a metal A for retaining a release property and a metal B for facilitating plating of the ultrathin copper foil, a content a of the metal A and a content b of the metal B forming the release layer satisfying an equation: 10?a/(a+b)*100?70 and a printed circuit board prepared by using such an ultrathin copper foil with a carrier.Type: GrantFiled: December 14, 2006Date of Patent: February 22, 2011Assignee: The Furukawa Electric Co., Ltd.Inventors: Yuuji Suzuki, Takami Moteki, Kazuhiro Hoshino, Satoshi Fujisawa, Akira Kawakami
-
Patent number: 7883784Abstract: This invention relates to coatings for a metal or non-metal substrate comprising (a) a thermal sprayed bondcoat layer applied to the substrate, and (b) a thermal sprayed ceramic layer applied to said bondcoat layer; wherein said coating has a helium leak rate of less than 6×10?6 standard cubic centimeters per second. The thermal sprayed bondcoat layer comprises (i) a thermal sprayed inner layer alloy, and (ii) a thermal sprayed outer layer alloy. The inner layer alloy is thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 5 microns to about 50 microns. The outer layer alloy is thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 30 microns to about 100 microns. The coatings are useful for extending the service life under severe conditions, such as those associated with metallurgical vessels' lances, nozzles and tuyeres.Type: GrantFiled: February 7, 2008Date of Patent: February 8, 2011Assignee: Praxair S. T. Technology, Inc.Inventors: Prasad Shrikrisnna Apte, James Patrick Meagher, Shawn W. Callahan
-
Patent number: 7879459Abstract: A protective coating system includes a coating having a composition that includes about 5-40 wt % of chromium, of about 5-35 wt % of aluminum, about 0.1-9 wt % of at least one of silicon, hafnium, or magnesium, about 0.05-2 wt % of a Group IIIB Periodic Table element, a non-zero amount less than 13 wt % of at least one noble metal selected from platinum, palladium, and gold, and a balance including nickel, cobalt or iron.Type: GrantFiled: June 27, 2007Date of Patent: February 1, 2011Assignee: United Technologies CorporationInventors: Melvin Freling, Kevin W. Schlichting
-
Patent number: 7879457Abstract: This invention relates to coatings for a metal or non-metal substrate comprising (i) a thermal sprayed bondcoat layer applied to the substrate, and (ii) a thermal sprayed ceramic layer applied to the bondcoat layer; wherein said coating has a helium leak rate of less than 6×10?6 standard cubic centimeters per second. The thermal sprayed bondcoat layer comprises an alloy of MCrAlM? wherein M is an element selected from nickel, cobalt, iron and mixtures thereof, and M? is an element selected from yttrium, zirconium, hafnium, ytterbium and mixtures thereof. The alloy is thermally sprayed from a powder having a mean particle size of 50 percentile point in distribution of from about 5 microns to about 100 microns. The coatings are useful for extending the service life under severe conditions, such as those associated with metallurgical vessels' lances, nozzles and tuyeres.Type: GrantFiled: February 7, 2008Date of Patent: February 1, 2011Assignee: Praxair S. T. Technology, Inc.Inventors: Prasad Shrikrishna Apte, James Patrick Meagher, Shawn W. Callahan
-
Patent number: 7871247Abstract: A high modulus component, such as an aircraft engine turbine blade, is formed from a base metal that has a high modulus crystallographic orientation that is aligned with the primary, i.e. radial, direction of the turbine blade. The base metal is Ni, Fe, Ti, Co, Al, Nb, or Mo based alloy. Alignment of a high modulus direction of the base metal with the primary direction provides enhanced high cycle fatigue life.Type: GrantFiled: August 17, 2007Date of Patent: January 18, 2011Assignee: United Technologies CorporationInventors: Dilip M. Shah, Alan D. Cetel, Alan W. Stoner, William P. Allen
-
Patent number: 7867628Abstract: A brazing material for brazing tungsten/carbide/cobalt substrates (e.g., wear pads) to substrates comprising titanium or alloys thereof (e.g., fan or compressor blades). The brazing material includes gold, nickel, silver, aluminum, and copper present in respective amounts to provide a post-braze hardness of between 450 and 600 KHN to thereby increase the impact resistance of the braze joint. The substrates may be brazed by induction heating at temperatures less than about 1800° F. (982° C.).Type: GrantFiled: October 2, 2007Date of Patent: January 11, 2011Assignee: General Electric CompanyInventor: Kazim Ozbaysal
-
Patent number: 7858205Abstract: A bimetallic bond layer (26, 28) for a thermal barrier coating or TBC (30) on a superalloy substrate (22) for a high temperature environment. An interlayer (26) is applied on the substrate. A bond coat (28) comprising a CoNiCrAlY or NiCoCrAlY alloy is applied on the interlayer. A ceramic TBC (30) such as 8YSZ is applied on the bond coat. The interlayer (26) is an alloy that is compatible with the substrate and the bond coat, and that blocks or delays diffusion of aluminum from the bond coat into the substrate at high operating temperatures. This preserves aluminum in the bond coat that maintains a beneficial alumina scale (29) between the bond coat and the TBC. This delays spalling of the TBC, and lengthens the coating and component life.Type: GrantFiled: September 3, 2008Date of Patent: December 28, 2010Assignee: Siemens Energy, Inc.Inventors: David B. Allen, Andrew J. Burns, Ramesh Subramanian
-
Patent number: 7854997Abstract: Metallic substrates have a surface for receiving application of an adhesive that includes a precipitated coating of metallic nanoparticulates. A first portion of the nanoparticulates is adhered to the surface and a second portion is in contact with the first portion. Also provided are adhered constructs. These constructs include a first substrate with a first surface that has a metallic precipitated coating of nanoparticulates. A first portion of the nanoparticulates is adhered to the surface and a second portion contacts the first portion. The constructs include a second substrate that has a second surface; and an adhesive is applied between the first surface and the second surface.Type: GrantFiled: February 28, 2007Date of Patent: December 21, 2010Assignee: The Boeing CompanyInventor: Julia J. Mack
-
Patent number: 7846564Abstract: A perpendicular magnetic recording medium adapted for high recording density and high data recording rate comprises a non-magnetic substrate having at least one surface with a layer stack formed thereon, the layer stack including a perpendicular recording layer containing a plurality of columnar-shaped magnetic grains extending perpendicularly to the substrate surface for a length, with a first end distal the surface and a second end proximal the surface, wherein each of the magnetic grains has: (1) a gradient of perpendicular magnetic anisotropy field Hk extending along its length between the first end and second ends; and (2) predetermined local exchange coupling strengths along the length.Type: GrantFiled: September 27, 2005Date of Patent: December 7, 2010Assignee: Seagate Technology LLCInventors: Shaoping Li, Kaizhong Gao, Lei Wang, Wenzhong Zhu, Xiaobin Wang
-
Publication number: 20100297465Abstract: It is an object to provide a surface-treated steel sheet which contains no Cr, which is excellent in wet resin adhesion, and which can be used as an alternative to a conventional tin-free steel sheet and to provide a resin-coated steel sheet produced by coating the surface-treated steel sheet with resin. A surface-treated steel sheet including an adhesive layer which is disposed on at least one surface of the steel sheet and which contains Ti and at least one selected from the group consisting of Co, Fe, Ni, V, Cu, Mn, and Zn, the ratio of the total amount of Co, Fe, Ni, V, Cu, Mn, and Zn to the amount of Ti contained therein being 0.01 to ten on a mass basis, and a method for producing the surface-treated steel sheet.Type: ApplicationFiled: October 30, 2008Publication date: November 25, 2010Applicant: JFE STEEL CORPORATIONInventors: Yuka Nishihara, Takeshi Suzuki, Noriko Makiishi, Takumi Tanaka, Hiroki Iwasa, Norihiko Nakamura, Kaoru Sato, Takashi Kawano
-
Patent number: 7833631Abstract: A multi metal base thermal resistance alloy and a mold with the multi metal base thermal resistance alloy layer are provided. The weight percent of each element in this alloy is less than 45%. The structure of the alloy is an amorphous structure and the phonon thermal conductivity of the amorphous structure is intrinsically low. Therefore, the alloy is a metal material with low thermal conductivity coefficient and high thermal stability, which can increase the heat retaining property of the die casting mold, enhance the forming yield and stability of a metal sheet with a low fusion point, and is suitable to be used as a thermal-resistance coating material on die casting molds.Type: GrantFiled: December 22, 2006Date of Patent: November 16, 2010Assignee: Industrial Technology Research InstituteInventors: Chi-San Chen, Chih-Chao Yang, Chih-Jung Weng, Chao-Ming Chen
-
Publication number: 20100279147Abstract: A structural component suitable for use as refinery and/or petrochemical process equipment and piping is provided. The structural component has improved corrosion, abrasion, environmental degradation resistance, and fire resistant properties with a substrate coated with a surface-treated amorphous metal layer. The surface of the structural component is surface treated with an energy source to cause a diffusion of at least a portion of the amorphous metal layer and at least a portion of the substrate, forming a diffusion layer disposed on a substrate. The diffusion layer has a negative hardness profile with the hardness increasing from the diffusion surface in contact with the substrate to the surface away from the substrate.Type: ApplicationFiled: April 28, 2010Publication date: November 4, 2010Inventors: Grzegorz Jan Kusinski, Jan P. Kusinski
-
Patent number: 7771841Abstract: An ultrathin copper foil with a carrier not causing blistering at a release layer interface, having a low carrier peeling force, friendly to the environment, and enabling easy peeling of a carrier foil and an ultrathin copper foil even under a high temperature environment and a printed circuit board enabling a stable production quality of a base of a printed circuit board for fine pattern applications using the ultrathin copper foil with the carrier, that is, a ultrathin copper foil with a carrier comprising a carrier foil, a diffusion prevention layer, a release layer, and an ultrathin copper foil, wherein the release layer is formed by a metal A for retaining a release property and a metal B for facilitating plating of the ultrathin copper foil, a content a of the metal A and a content b of the metal B forming the release layer satisfying an equation: 10?a/(a+b)*100?70 and a printed circuit board prepared by using such a ultrathin copper foil with a carrier.Type: GrantFiled: December 15, 2006Date of Patent: August 10, 2010Assignee: Furukawa Electric Co., Ltd.Inventors: Yuuji Suzuki, Takami Moteki, Kazuhiro Hoshino, Satoshi Fujisawa, Akira Kawakami
-
Patent number: 7758925Abstract: A method for preparing a protective layer (38) on a surface of the substrate (36) that requires a bonding temperature (BT) above a detrimental phase transformation temperature range (28) of the substrate, and then cooling the layer and substrate without cracking the layer or detrimentally transforming the substrate. The protective layer (38) and the substrate (36) are cooled from the bonding temperature (BT) to a temperature (46) above the detrimental phase transformation range (28) at a first cooling rate (30) slow enough to avoid cracking the protective layer. Next, the protective layer and the substrate are cooled to a temperature below the detrimental phase transformation range of the substrate at a second cooling rate (27) fast enough to pass the detrimental phase transformation range before a substantial transformation of the substrate into the detrimental phase can occur.Type: GrantFiled: September 21, 2007Date of Patent: July 20, 2010Assignee: Siemens Energy, Inc.Inventor: Brij B. Seth
-
Patent number: 7740936Abstract: Provided is an adhesion assisting agent fitted metal foil, comprising an adhesion assisting agent layer having a thickness of 0.1 to 10 ?m on a metal whose surface has a ten-point average roughness Rz of 2.0 ?m or less, wherein the adhesion assisting agent layer is formed from an adhesion assisting agent composition comprising: (A) an epoxy resin selected from the group consisting of a novolak epoxy resin and an aralkyl epoxy resin; and (C) an epoxy resin curing agent.Type: GrantFiled: November 10, 2005Date of Patent: June 22, 2010Assignee: Hitachi Chemical Co., Ltd.Inventors: Nobuyuki Ogawa, Hitoshi Onozeki, Takahiro Tanabe, Kenji Takai, Norio Moriike, Shin Takanezawa, Takako Ejiri, Toshihisa Kumakura
-
Patent number: 7736753Abstract: The present invention is related to a method for forming a structure that contains alternating first and second ferromagnetic layers of different material compositions. A substrate containing a supporting matrix with at least one open pore and a conductive base layer is first formed. Electroplating of the substrate is then carried out in an electroplating solution that contains at least one ferromagnetic metal element and one or more additional, different metal elements. A pulsed current with alternating high and low potentials is applied to the conductive base layer of the substrate structure to thereby form alternating ferromagnetic layers of different material compositions in the open pore of the supporting matrix.Type: GrantFiled: January 5, 2007Date of Patent: June 15, 2010Assignee: International Business Machines CorporationInventors: Hariklia Deligianni, Qiang Huang, Lubomyr T. Romankiw
-
Publication number: 20100124670Abstract: Coated components and methods of fabricating coated components and coated turbine disks are provided. In an embodiment, by way of example only, a coated component includes a substrate comprising a superalloy in an unmodified form and a coating disposed over the substrate, where the coating comprises the superalloy in a modified form. The modified form of the superalloy includes at least 10% more chromium and at least 10% more of one or more noble metals than the unmodified form of the superalloy, and the modified form of the superalloy is substantially free of aluminum.Type: ApplicationFiled: November 19, 2008Publication date: May 20, 2010Applicant: HONEYWELL INTERNATIONAL INC.Inventor: Vladimir K. Tolpygo
-
Patent number: 7695827Abstract: The invention relates to a component having a substrate and a protective layer, which consists of an intermediate NiCoCrAlY layer zone on or near the substrate and an outer layer zone which is arranged on the intermediate NiCoCrAlY layer zone, which is characterized in that the intermediate NiCoCrAlY layer zone comprises of (in wt %): 24-26% Co, 16-18% Cr, 9.5-11% Al, 0.3-0.5 Y, 1-1.8% Re and Ni balance.Type: GrantFiled: March 19, 2007Date of Patent: April 13, 2010Assignee: Siemens AktiengesellschaftInventors: Willem J. Quadakkers, Werner Stamm
-
Patent number: 7666522Abstract: A method is provided for depositing a hard wear resistant surface onto a porous or non-porous base material of a medical implant. The wear resistant surface of the medical implant device may be formed by a Laser Based Metal Deposition (LBMD) method such as Laser Engineered Net Shaping (LENS). The wear resistant surface may include a blend of multiple different biocompatible materials. Further, functionally graded layers of biocompatible materials may be used to form the wear resistant surface. Usage of a porous material for the base may promote bone ingrowth to allow the implant to fuse strongly with the bone of a host patient. The hard wear resistant surface provides device longevity, particularly when applied to bearing surfaces such as artificial joint bearing surfaces or a dental implant bearing surfaces.Type: GrantFiled: May 10, 2006Date of Patent: February 23, 2010Assignee: IMDS, Inc.Inventors: Daniel F. Justin, Brent E. Stucker, T. Wade Fallin, Durga Janaki Ram Gabbita
-
Publication number: 20100035530Abstract: An abrasive article includes a carrier element, an abrasive component, and a bonding region between the abrasive component and the carrier element. The abrasive component includes abrasive particles bound in a metal matrix. The abrasive component further includes a network of interconnected pores substantially filled with an infiltrant. The infiltrant has an infiltrant composition containing at least one metal element. The bonding region includes a bonding metal having a bonding metal composition containing at least one metal element. The bonding region is a region distinct from the carrier element and is a separate phase from the carrier element. An elemental weight percent difference is the absolute value of the difference in weight content of each element contained in the bonding metal composition relative to the infiltrant composition. The elemental weight percent difference between the bonding metal composition and the infiltrant composition does not exceed 20 weight percent.Type: ApplicationFiled: May 8, 2009Publication date: February 11, 2010Applicants: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFSInventors: Ignazio Gosamo, Sebastien Marcel Robert Douveneau
-
Publication number: 20100009092Abstract: The present disclosure relates to an improved low-cost metallic coating to be deposited on gas turbine engine components. The metallic coating consists of 1.0 to 18 wt % cobalt, 3.0 to 18 wt % chromium, 5.0 to 15 wt % aluminum, 0.01 to wt % yttrium, 0.01 to 0.6 wt % hafnium, 0.0 to 0.3 wt % silicon, 0.0 to 1.0 wt % zirconium, 0.0 to 10 wt % tantalum, 0.0 to 9.0 wt % tungsten, 0.0 to 10 wt % molybdenum, 0.0 to 43.0 wt % platinum, and the balance nickel.Type: ApplicationFiled: July 8, 2008Publication date: January 14, 2010Applicant: UNITED TECHNOLOGIES CORPORATIONInventors: Brian S. Tryon, David A. Litton, Russell A. Beers
-
Patent number: 7641985Abstract: A boron-free and silicon-free bonding alloy (16) for joining with a superalloy base material (12, 14). The bonding alloy includes aluminum in a concentration that is higher than the concentration of aluminum in the base material in order to depress the melting temperature for the bonding alloy to facilitate liquid phase diffusion bonding without melting the base material. The concentration of aluminum in the bonding alloy may be at least twice that of the concentration of aluminum in the base material. For joining cobalt-based superalloy materials that do no contain aluminum, the concentration of aluminum in the bonding alloy may be at least 5 wt. %.Type: GrantFiled: June 21, 2004Date of Patent: January 5, 2010Assignee: Siemens Energy, Inc.Inventor: Vasudevan Srinivasan
-
Patent number: 7632575Abstract: A method of depositing a hard wear resistant surface onto a porous or non-porous base material of a medical implant. The medical implant device formed by a Laser Based Metal Deposition (LBMD) method. The porous material of the base promotes bone ingrowth allowing the implant to fuse strongly with the bone of a host patient. The hard wear resistant surface provides device longevity when applied to bearing surfaces such as artificial joint bearing surface or a dental implant bearing surface.Type: GrantFiled: October 18, 2005Date of Patent: December 15, 2009Assignee: IMDS, Inc.Inventors: Daniel F. Justin, Brent E. Stucker
-
Patent number: 7604872Abstract: This disclosure provides a joining area and method between copper and stainless steel or titanium, as well as the permanent cathode obtained, where said joining area is made of a first zone of a copper-nickel (Cu—Ni) alloy, an intermediate zone with a mostly nickel alloy or pure nickel and a second zone made of a stainless steel-nickel alloy, which is the result of the participating materials being cast in an arc welding process, for example TIG, MIG or manual arc using electrodes of nickel as welding contributor between said materials and their space arrangement, that is to say, leaving a separation between the materials when performing the welding process, thus ensuring as follows: a) greater tensile strength, b) a substantial improvement of corrosion resistance of the joint welding, and c) improvement of conductibility, which can be improved still further by modifying the straight design of the conducting bar by providing it with the “horn”-type shape.Type: GrantFiled: May 3, 2005Date of Patent: October 20, 2009Assignee: Industria Proveedora de Partes Metalurgicas LimitadaInventors: Antonio Carracedo Rosende, Horacio Rafart Mouthon
-
Publication number: 20090258249Abstract: An alloy having a low melting point for liquid-phase diffusion bonding capable of bonding both Ni-based heat resistance alloy material and Fe-based steel material. The alloy comprises in atom percent (%): 22<Ni?60, B: 12-18, C: 0.01-4, and the balance being Fe and residual impurities; or comprises in atom percent (%): 22<Ni?60, B: 7-18, 4?C?11, and the balance being Fe and residual impurities.Type: ApplicationFiled: January 26, 2007Publication date: October 15, 2009Applicant: NIPPON STEEL CORPORATIONInventors: Hiroaki Sakamoto, Yuichi Sato, Yasushi Hasegawa, Youji Mizuhara
-
Patent number: 7601431Abstract: In one embodiment, a coated turbine article comprising a uniform enhanced coating on at least a portion of the turbine article, wherein the enhanced coating comprises a coating material and a structural enhancer, wherein the structural enhancer is selected from the group consisting of oxide, carbide, nitride, intermetallic material, and combinations comprising at least one of the foregoing, wherein the structural enhancer has an average particle size, as measured along a major axis, of about 0.01 ?m to about 100 ?m.Type: GrantFiled: November 21, 2005Date of Patent: October 13, 2009Assignee: General Electric CompanyInventors: Vinod Kumar Pareek, David A. Helmick