Co-, Fe-, Or Ni-base Components, Alternative To Each Other Patents (Class 428/678)
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Publication number: 20090252987Abstract: A method of repairing a metal component of a turbine engine includes removing the existing protective coating and cleaning the surface. The surface is then inspected for intergranular attack (IGA) and other damage by the nondestructive technique of thermal acoustic imaging (TAI). The surface containing IGA and other damage is repaired and then recoated with the protective coating and returned to service.Type: ApplicationFiled: April 2, 2008Publication date: October 8, 2009Applicant: United Technologies CorporationInventor: William H. Greene, JR.
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Patent number: 7597934Abstract: A method for making a gas turbine engine turbine blade comprising an airfoil section a platform section, an under platform section, and a dovetail section, the exterior surface of the dovetail section comprising a shank exterior surface and a serrated exterior surface. The blade further includes a silicon-modified diffusion aluminide layer a surface of a turbine blade section selected from the group consisting of the exterior surface of the under platform section, the exterior surface of the dovetail section, and combinations thereof, the aluminide layer having a concentration of silicon at a surface of the aluminide layer in the range of about 1 weight percent to about 10 weight percent and a concentration of aluminum at the surface of the aluminide layer in the range of about 5 weight percent to about 25 weight percent.Type: GrantFiled: February 21, 2006Date of Patent: October 6, 2009Assignee: General Electric CompanyInventors: Bangalore A. Nagaraj, Mark D. Gorman
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Publication number: 20090186237Abstract: A coating including a CMAS-resistant layer with a rare earth oxide. The CMAS-resistant layer is essentially free of zirconia and hafnia, and may further include at least one of alumina, silica, and combinations thereof.Type: ApplicationFiled: January 18, 2008Publication date: July 23, 2009Applicant: Rolls-Royce Corp.Inventor: Kang N. Lee
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Publication number: 20090176124Abstract: A bonding pad structure for a semiconductor device includes a first lower metal layer beneath a second upper metal layer in a bonding region of the device. The lower metal layer is formed such that the metal of the lower metal layer is absent from the bonding region. As a result, if damage occurs to the structure during procedures such as probing or bonding at the bonding region, the lower metal is not exposed to the environment. Oxidation of the lower metal layer by exposure to the environment is prevented, thus improving reliability of the device.Type: ApplicationFiled: November 5, 2008Publication date: July 9, 2009Applicant: Samsung Electronics Co., Ltd.Inventors: Jong-Won Hong, Min-Keun Kwak, Geum-Jung Seong, Jong-Myeong Lee, Gil-Heyun Choi, Hong-Kyu Hwang
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Patent number: 7549724Abstract: A printhead assembly includes a printhead. The printhead includes a carrier which carries an integrated circuit (IC) configured to eject ink. The carrier defines a plurality of ink passages each in fluid communication with the IC. An elongate support supports the printhead and defines a plurality of ink chambers each in fluid communication with a respective ink passage. The support includes a core which defines the ink chambers and a multi-layered metal shell in which the core is received.Type: GrantFiled: October 2, 2006Date of Patent: June 23, 2009Assignee: Silverbrook Research Pty LtdInventor: Kia Silverbrook
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Publication number: 20090155623Abstract: Provided are precipitation hardened high strength nickel based alloy welds that yield improved properties and performance in joining high strength metals. The advantageous weldments include two or more segments of ferrous or non-ferrous components, and fusion welds, friction stir welds, electron beam welds, laser beam welds, or a combination thereof bonding adjacent segments of the components together, wherein the welds comprise a precipitation hardened nickel based alloy weld metal composition including greater than or equal to 1.4 wt % of combined aluminum and titanium based on the total weight of the nickel based alloy weld metal composition. Also provided are methods for forming the welds from the nickel based alloy weld compositions, wherein the precipitation hardening occurs in the as-welded condition. The nickel based welds do not require a separate heat treatment step after welding to produce advantageous strength properties.Type: ApplicationFiled: December 16, 2008Publication date: June 18, 2009Inventors: Raghavan Ayer, Neeraj Srinivas Thirumalai, Hyun-Woo Jin, Daniel B. Lillig, Douglas Paul Fairchild, Steven Jeffrey Ford
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Patent number: 7527877Abstract: A modified platinum group metal coating composition comprising a phase having a solid solution face-centered cubic (fcc) crystal structure, rich in platinum group materials. In order to be effective, the platinum group metal coating material was modified based on the chemical composition and chemical activity of the substrate material. The platinum group metal coating material was modified to include, in solid solution, elements of the superalloy substrate, specifically nickel (Ni) and cobalt (Co). Depending on the substrate material, the modified platinum group metal coating material may not even include Ni or Co, but may be modified to include amounts of different elements that are consistent with the chemical composition of the substrate. The modified platinum metal coating material also includes aluminum (Al). The composition may include small amounts of a second phase isolated within the fcc phase matrix.Type: GrantFiled: October 27, 2006Date of Patent: May 5, 2009Assignee: General Electric CompanyInventors: Mark D. Gorman, Romgopal Darolia, Michael F. Gigliotti, Liang Jiang
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Publication number: 20090110954Abstract: A bimetallic bond layer (26, 28) for a thermal barrier coating or TBC (30) on a superalloy substrate (22) for a high temperature environment. An interlayer (26) is applied on the substrate. A bond coat (28) comprising a CoNiCrAlY or NiCoCrAlY alloy is applied on the interlayer. A ceramic TBC (30) such as 8YSZ is applied on the bond coat. The interlayer (26) is an alloy that is compatible with the substrate and the bond coat, and that blocks or delays diffusion of aluminum from the bond coat into the substrate at high operating temperatures. This preserves aluminum in the bond coat that maintains a beneficial alumina scale (29) between the bond coat and the TBC. This delays spalling of the TBC, and lengthens the coating and component life.Type: ApplicationFiled: September 3, 2008Publication date: April 30, 2009Applicant: SIEMENS POWER GENERATION, INC.Inventors: David B. Allen, Andrew J. Burns, Ramesh Subramanian
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Patent number: 7514157Abstract: A reaction control turbine blade is formed by applying a reaction control material to the surface of an Ni-base superalloy before applying aluminum diffusion coating to the Ni-base superalloy. The reaction control material is Co, Cr or Ru, or an alloy of which main component is selected from a group consisting of Co, Cr, Ru. Thereby, it is possible to enhance the oxidation resistance of the Ni-base superalloy, and to control formation of a secondary reaction zone.Type: GrantFiled: February 25, 2004Date of Patent: April 7, 2009Assignee: IHI CorporationInventors: Yasuhiro Aoki, Akihiro Sato
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Patent number: 7507484Abstract: A thermal barrier coating (TBC) system (450) capable of self-healing has a substrate (420), a metal-based advanced bond coat (435) overlying the substrate and a ceramic top coat (440) overlying the bond coat. The bond coat (435) comprises ceramic oxide precursor materials capable of forming a non-alumina ceramic oxide composition when exposed to a thermally conditioning oxidizing environment. Embodiments of such bond coat (435) comprise rare earth elements in a range of 1-20 weight percent, and Hf in a range of about 5 to 30 weight percent or Zr in a range of about 2 to 20 weight percent. Examples of self-healing TBC systems (400, 402, 404) are provided using such bond coat (435) or its advanced bond coat chemistries in combination with conventional bond coats (433, 437) or conventional bond coat chemistries.Type: GrantFiled: December 1, 2006Date of Patent: March 24, 2009Assignee: Siemens Energy, Inc.Inventors: Anand A. Kulkarni, Ramesh Subramanian, Andrew J. Burns
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Patent number: 7501187Abstract: An outwardly grown diffusion aluminide bondcoat is formed on a superalloy substrate and has higher concentrations of Al and Pt and lower concentrations of harmful impurities (e.g. Mo, W, Cr, Ta, S, etc.) at an outermost region of the bondcoat than at an innermost region thereof adjacent the substrate. The bondcoat is pretreated prior to deposition of a ceramic thermal insulative layer in a manner that reduces grain boundary ridges on the outermost bondcoat surface without adversely affecting the outermost region thereof, and then is heat treated to thermally grow a stable alpha alumina layer on the bondcoat prior to deposition of a ceramic layer.Type: GrantFiled: September 24, 2002Date of Patent: March 10, 2009Assignee: Howmet Research CorporationInventors: Bruce M. Warnes, Joel Lee Cockerill, John Edward Schilbe
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Patent number: 7445854Abstract: It is disclosed a method of deposting a seal coating and a seal system comprising at least two layers on the surface of an article. The upper or surface layer has a higher chromium activity than a bottom layer to reduce a diffusion of cobalt and the formation of cobalt oxide is reduced. The coating of invention may be heat-treated to reduce or optimize the formation of cobalt oxide to sustin the wear property.Type: GrantFiled: March 15, 2004Date of Patent: November 4, 2008Assignee: ALSTOM Technology LtdInventors: Abdus Suttar Khan, Ian William Boston, James Alexander Hearley
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Patent number: 7396595Abstract: A soft metal and a decorative article of wristwatch are produced by forming, on the surface of a soft metal article (2), a hard layer (3, 13) containing zirconium and molybdenum, or containing zirconium, molybdenum and further an additive element constituted of at least one or more elements selected from niobium, tantalum, and titanium. It is preferable that the content of molybdenum constituting the hard layer (3, 13) is about 30 to 75 wt %, or that the content of molybdenum is about 25 to 65 wt % and the total content of the additive elements is about 25 wt % or less.Type: GrantFiled: August 30, 2002Date of Patent: July 8, 2008Assignee: Citizen Holdings Co., Ltd.Inventors: Yoshitsugu Shibuya, Junji Satoh, Shizue Ito
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Publication number: 20080138648Abstract: Components according to the prior art, to protect against corrosion, have a protective layer, a metal element (for example Al) of this protective layer forming a protective oxide layer. However, this metal element also diffuses into the substrate in an undesired way. The layer system according to the invention includes a metallic blocking layer which prevents this diffusion, the blocking layer including at least one phase of the PdAl2, Ta2Al, NbAl2 or Nb3Al type.Type: ApplicationFiled: January 12, 2006Publication date: June 12, 2008Inventors: Knut Halberstadt, Werner Stamm
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Patent number: 7368177Abstract: An oxidation resistant component is disclosed comprising a substrate and a protective layer.Type: GrantFiled: July 3, 2003Date of Patent: May 6, 2008Assignee: Siemens AktiengesellschaftInventors: Willem J. Quadakkers, Werner Stamm
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Patent number: 7364801Abstract: An environmental coating suitable for use on turbine components, such as turbine disks and turbine seal elements, formed of alloys susceptible to oxidation and hot corrosion. The environmental coating is predominantly a solid solution phase of nickel, iron, and/or cobalt. The coating contains about 18 weight percent to about 60 weight percent chromium, which ensures the formation of a protective chromia (Cr2O3) scale while also exhibiting high ductility. The coating may further contain up to about 8 weight percent aluminum, as well as other optional additives. The environmental coating is preferably sufficiently thin and ductile to enable compressive stresses to be induced in the underlying substrate through shot peening without cracking the coating.Type: GrantFiled: December 6, 2006Date of Patent: April 29, 2008Assignee: General Electric CompanyInventors: Brian Thomas Hazel, Michael James Weimer
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Patent number: 7354660Abstract: Alloy compositions which are resistant to metal dusting corrosion are provided by the present invention. Also provided are methods for preventing metal dusting on metal surfaces exposed to carbon supersaturated environments. The alloy compositions include an alloy (PQR), and a multi-layer oxide film on the surface of the alloy (PQR). The alloy (PQR) includes a metal (P) selected from the group consisting of Fe, Ni, Co, and mixtures thereof, an alloying metal (Q) comprising Cr, Mn, and either Al, Si, or Al/Si, and an alloying element (R). When the alloying metal (Q) includes Al, the multi-layer oxide film on the surface of the alloy includes at least three oxide layers. When the alloying metal (Q) includes Si, the multi-layer oxide film on the surface of the alloy (PQR) includes at least four oxide layers. When the alloying metal (Q) includes Al and Si, the multi-layer oxide film on the surface of the alloy (PQR) includes at least three oxide layers.Type: GrantFiled: May 10, 2005Date of Patent: April 8, 2008Assignee: ExxonMobil Research and Engineering CompanyInventors: ChangMin Chun, Trikur A. Ramanarayanan
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Patent number: 7341796Abstract: A copper foil with a blackened surface or layer wherein one or both surfaces of a copper foil is subject to black treatment, and having a color difference ?L*??70 and chroma C*?15 of a black-treated surface when measured by a color difference meter represented by black; ?L*=?100, white; ?L*=0. The copper foil with a blackened surface or layer is especially useful for a plasma display panel (PDP) and has superior shielding characteristics of effectively shielding electromagnetic waves, near infrared rays, stray light, outside light and the like, has sufficient contrast, has a deep blackened color, is able to limit the reflected light of incoming light from the outside and reflected light of outgoing light from a plasma display panel, and has superior etching characteristics.Type: GrantFiled: January 25, 2005Date of Patent: March 11, 2008Assignee: Nippon Mining & Metals Co., LtdInventor: Mikio Hanafusa
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Patent number: 7335427Abstract: A process for repairing a turbine component of a turbomachine, as well as a sintered preform used in the process and a high gamma-prime nickel-base superalloy component repaired thereby. The sintered preform contains a sintered mixture of powders of a cobalt-base braze alloy and a cobalt-base wear-resistant alloy. The braze alloy constitutes at least about 10 up to about 35 weight percent of the sintered preform and contains a melting point depressant such as boron. The preform is formed by mixing powders of the braze and wear-resistant alloys to form a powder mixture, and then sintering the powder mixture. To use the preform, a surface portion of the turbine component is removed to expose a subsurface portion, followed by diffusion bonding of the preform to the subsurface portion to form a wear-resistant repair material containing the braze alloy dispersed in a matrix of the wear-resistant alloy.Type: GrantFiled: December 17, 2004Date of Patent: February 26, 2008Assignee: General Electric CompanyInventor: Sujith Sathian
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Publication number: 20080003454Abstract: An alloy with the formula FeACoBMC, where M includes at least one element of Rh, Ru, Pt, Pd, Os, and Ir, and where 48?A<60, 30?B?50, and 5<C?20 or where 50?A?70, 35<B?50, and 5<C?20. In the formula, A+B+C=about 100 mass percent. The alloys resist corrosion and have a high saturation magnetization. The materials, which may be provided as thin films, are suitable for use as write pole materials in recording heads for magnetic media in data storage devices.Type: ApplicationFiled: June 30, 2006Publication date: January 3, 2008Applicant: Seagate Technology LLCInventors: Mark Thomas Kief, Steven Carl Riemer, Vladyslav Alexandrovich Vas'ko, Ibro Tabakovic
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Patent number: 7311981Abstract: A gas turbine part comprises a superalloy metal substrate, a bonding underlayer formed on the substrate and comprising an intermetallic compound of aluminum, nickel, and platinum, and a ceramic outer layer anchored on the alumina film formed on the bonding underlayer. The bonding underlayer essentially comprises an Ni—Pt—Al ternary system constituted by an aluminum-enriched ?-NiPt type structure, in particular an Ni—Pt—Al ternary system having a composition NizPtyAlx in which z, y, and x are such that 0.05?z?0.40, 0.30?y?0.60, and 0.15?x?0.40.Type: GrantFiled: October 28, 2004Date of Patent: December 25, 2007Assignee: SNECMAInventors: Bertrand Saint Ramond, Manuel Silva, John Nicholls, Maxime Carlin
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Publication number: 20070254181Abstract: Methods and apparatus for thermal barrier coatings are provided. The thermal barrier coating system includes a bond coat, a first thermal barrier coating comprising a thermal conductivity, kA having a first value, and a second thermal barrier coating including a thermal conductivity, kB having a second value wherein the second value is different than the first value.Type: ApplicationFiled: May 1, 2006Publication date: November 1, 2007Inventors: Ravindra Annigeri, David Vincent Bucci
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Patent number: 7288328Abstract: An article for use in hostile thermal environments, such as a component of a gas turbine engine. The article includes a nickel-base superalloy substrate that is prone to formation of a deleterious secondary reaction zone (SRZ), and an overlay coating having a predominantly gamma prime-phase nickel aluminide (Ni3Al) composition suitable for use as an environmental coating, including a bond coat for a thermal barrier coating. The coating comprises a chromium-containing nickel aluminide intermetallic overlay coating of predominantly the gamma prime phase, in which aluminum is present in the coating in an amount approximately equal to the aluminum content of the superalloy substrate so as to inhibit diffusion of aluminum from the overlay coating into the superalloy substrate.Type: GrantFiled: October 29, 2004Date of Patent: October 30, 2007Assignee: General Electric CompanyInventors: Ramgopal Darolia, William Scott Walston
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Patent number: 7285338Abstract: An anisotropic thin-film rare-earth permanent magnet endowed with high magnetic characteristics by rendering a vapor-phase-grown thin film anisotropic in the layering direction. The atomic laminate units are formed by laminating a monoatomic layer of a rare earth element on a substrate of a non-magnetic material having, a flat smoothness and then by laminating an atomic laminate of a transition metal element having a plurality of monoatomic layers of a transition metal element, so that the atomic laminate units of a characteristic construction are laminated in a plurality of layers. As a result, each atomic laminate of the transition metal element has an easy magnetizable axis in the laminate direction of the monoatomic layers and which are sandwiched between a monoatomic layer of a rare-earth element so that an inverse magnetic domain is suppressed to establish a strong coercive force.Type: GrantFiled: July 30, 2001Date of Patent: October 23, 2007Assignee: Neomax Co., Ltd.Inventors: Osamu Yamashita, Ken Makita
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Patent number: 7273667Abstract: A magnetic recording medium capable of attaining high in-plane recording density of 100 Mbits or more per 1 mm2 is provided. Magnetic recording medium is provided in which underlayers, a first magnetic layer, a first intermediate layer, a second magnetic layer, a second intermediate layer, a third magnetic layer, a protection layer and lubrication layer are formed in this order above a substrate. Each of the third magnetic layer and the second magnetic layer comprises a Co-based alloy containing at least Pt, Cr and B. The concentration of Pt contained in the second magnetic layer is not more than that in the third magnetic layer.Type: GrantFiled: May 28, 2004Date of Patent: September 25, 2007Assignee: Hitachi Global Storage Technologies Netherlands BVInventors: Tatsuya Hinoue, Tetsuya Kanbe, Hiroyuki Suzuki, Tomoo Yamamoto
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Patent number: 7264888Abstract: An overlay coating for articles used in hostile thermal environments. The coating has a predominantly gamma prime-phase nickel aluminide (Ni3Al) composition suitable for use as an environmental coating and as a bond coat for a thermal barrier coating. The coating has a composition of, by weight, at least 6% to about 15% aluminum, about 2% to about 5% chromium, optionally one or more reactive elements in individual or combined amounts of up to 4%, optionally up to 2% silicon, optionally up to 60% of at least one platinum group metal, and the balance essentially nickel. A thermal-insulating ceramic layer may be deposited on the coating.Type: GrantFiled: October 29, 2004Date of Patent: September 4, 2007Assignee: General Electric CompanyInventors: Ramgopal Darolia, Joseph David Rigney, William Scott Walston
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Patent number: 7261955Abstract: Protective layers of the MCrAlX type according to the prior art are often provided with a platinum layer to prevent diffusion of elements out of the base material into the MCrAlX. The MCrAlX alloy according to the invention includes halogens (F, Cl, Br, I), which prevent this diffusion, in particular of titanium.Type: GrantFiled: February 17, 2006Date of Patent: August 28, 2007Assignee: Siemens AktiengesellschaftInventors: Michael Schütze, Werner Stamm
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Publication number: 20070196686Abstract: The present invention is a gas turbine engine turbine blade comprising an airfoil section having at least an exterior surface, a platform section having an exterior surface, an under platform section having an exterior surface, and a dovetail section having an exterior surface, the exterior surface of the dovetail section comprising a shank exterior surface and a serrated exterior surface.Type: ApplicationFiled: February 21, 2006Publication date: August 23, 2007Applicant: General Electric CompanyInventors: Bangalore A. Nagaraj, Mark D. Gorman
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Patent number: 7229701Abstract: The present invention provides a chromium and active elements modified platinum aluminide coating that may be used on a surface of a gas turbine engine component such as a turbine blade. The coating may be used as a protective coating that impedes the progress of corrosion, oxidation, and sulfidation in superalloy materials that comprise the substrate of the turbine blade. Additionally, the coating may be used as a bond coat onto which a thermal barrier coating is deposited. The presence of active elements as well as chromium and platinum provides improved corrosion, oxidation, and sulfidation resistance. The coating is applied using an electron beam physical vapor deposition. The coating is applied alternatively using selected sequential diffusion processing steps involving chromium, platinum and aluminum.Type: GrantFiled: August 26, 2004Date of Patent: June 12, 2007Assignee: Honeywell International, Inc.Inventors: Murali Madhava, Timothy R. Duffy, Margaret Floyd, George Reimer
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Patent number: 7172821Abstract: A coating material has a first layer deposited on a base material and a second layer deposited on the first layer. The first layer is made of a Ni-base alloy or a Co-base alloy containing carbon as an unavoidable impurity. The second layer is made of a hard material containing carbide and a metal component. The first layer serves as a barrier for preventing carbon from being diffused from the second layer into the base material to prevent the base material from being carburized.Type: GrantFiled: February 25, 2003Date of Patent: February 6, 2007Assignee: Ebara CorporationInventors: Kenichi Sugiyama, Satoshi Kawamura, Shuhei Nakahama, Hirokazu Takayama, Matsuho Miyasaka
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Patent number: 7169478Abstract: Multinary alloys, in particular for use as coatings, if appropriate in combination with other types of layers, for components which are exposed to high temperatures and corrosive gases. The alloys are of the general form: Al—Ni—Ru-M, where at least one B2 phase is present, the aluminum content being in the range from 26–60 atomic percent and where M may be one or more metals and/or semimetals selected from the group consisting of: precious metal, transition metal, rare earths, semimetal. Multinary alloys of this type are very stable with respect to oxidation, have a low thermal conductivity and in particular have similar coefficients of thermal expansion to superalloys, which are usually used as substrates for protective coatings of this type in gas turbine components.Type: GrantFiled: July 16, 2004Date of Patent: January 30, 2007Assignee: Alstom Technology Ltd.Inventors: Anton Kaiser, Valery Shklover, Walter Steurer, Ivan Victor Vjunitsky
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Patent number: 7144629Abstract: An abrasion-proof and static-erasing coating is formed on the contact surface of a contact image sensor. The coating comprises a first film having a high hardness and a low conductivity, a second film formed on the first film and having a low hardness and a high conductivity, and a third film having a high hardness and a high resistivity providing an abrasion-proof insulating external surface.Type: GrantFiled: May 29, 2003Date of Patent: December 5, 2006Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventor: Kenji Itoh
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Patent number: 7135240Abstract: A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of 1:7 to 20:1 of solid lubricant to ceramic, the balance a matrix-forming metal alloy selected from Ni, Co, Cu, Fe and Al and combinations and alloys thereof. The solid lubricant is at least one of hexagonal boron nitride, graphite, calcium fluoride, lithium fluoride, magnesium fluoride, barium fluoride, tungsten disulfide and molybdenum disulfide particles. The ceramic includes at least one of albite, illite, quartz and alumina-silica.Type: GrantFiled: December 16, 2004Date of Patent: November 14, 2006Assignee: Sulzer Metco (Canada) Inc.Inventors: Petr Fiala, Anthony Peter Chilkowich, Karel Hajmrle
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Patent number: 7094475Abstract: A gas turbine component consists of a superalloy base material with a single crystal structure and a protective MCrAlY-coating (6). The MCrAlY-coating (6) has a g/g? single crystal structure, which is epitaxial with the base material. It has be determined the critical factors for the successful epitaxial and crack-free growth of the MCrAlY-coating (6).Type: GrantFiled: September 6, 2002Date of Patent: August 22, 2006Assignee: Alstom Technology LTDInventors: Alexander Schnell, Cyrille Bezencon, Matthias Hoebel, Abdus Suttar Khan, Maxim Konter, Wilfried Kurz
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Patent number: 7067199Abstract: The present invention relates to a method of producing a magnetic particle including forming a layer containing an alloy particle that can form a CuAu-type or Cu3Au-type hard magnetic ordered alloy phase on a support, oxidizing the layer, and annealing the layer in a non-oxidizing atmosphere. The invention also relates to a method of producing a magnetic particle including producing an alloy particle that can form a hard magnetic ordered alloy phase, oxidizing the alloy particle, and annealing the particle in a non-oxidizing atmosphere, and a magnetic particle produced by the foregoing production method. Further, the invention relates to a magnetic recording medium comprising a magnetic layer containing a magnetic particle and a method of producing a magnetic recording medium including forming a layer containing an alloy that can form the foregoing hard magnetic ordered alloy phase, oxidizing the layer, and annealing the layer in a non-oxidizing atmosphere.Type: GrantFiled: July 22, 2004Date of Patent: June 27, 2006Assignee: Fuji Photo Film Co., Ltd.Inventors: Yasushi Hattori, Koukichi Waki, Keizo Ogawa
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Patent number: 7001672Abstract: A method of depositing a hard wear resistant surface onto a porous or non-porous base material of a medical implant. The medical implant device formed by a Laser Based Metal Deposition (LBMD) method. The porous material of the base promotes bone ingrowth allowing the implant to fuse strongly with the bone of a host patient. The hard wear resistant surface provides device longevity when applied to bearing surfaces such as artificial joint bearing surface or a dental implant bearing surface.Type: GrantFiled: March 26, 2004Date of Patent: February 21, 2006Assignee: Medicine Lodge, Inc.Inventors: Daniel F. Justin, Brent E. Stucker
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Patent number: 7001674Abstract: An exposure method for preventing accumulation of process error for substrates processed by an apparatus designed for multiprocessing and producing high quality semiconductor chips. A semiconductor integrated circuit production line polishes wafers of individual lots at a first processing system and second processing system of a CMP system two at a time. Wafer processing information indicating at which processing system of the first processing system and second processing system each wafer has been processed is transmitted through a communication line to a later processing apparatus including an exposure apparatus. The wafers of a lot loaded in the exposure apparatus are allocated to a plurality of processing systems of the exposure apparatus so that wafers processed by the same processing system are processed by the same processing system among the two processing systems of the exposure apparatus and are exposed at those processing systems.Type: GrantFiled: May 7, 2003Date of Patent: February 21, 2006Assignee: Nikon CorporationInventor: Nobuyuki Irie
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Patent number: 6994920Abstract: A fusion welding method is provided for fusion welding at juxtaposed interface surfaces a first member, for example made of a first metal based on at least one of Ru, Rh, Pd, and Pt, with a second member made of a second metal, for example a high temperature alloy based on at least one of Fe, Co, and Ni, including at least one identified element, for example Al, that can form a continuous layer of a brittle intermetallic compound with the first metal that is free of such element. With the interface surfaces disposed in contact, energy is generated at the interface surfaces in a combination of an amount and for a first time selected to be sufficient to heat the interface surfaces to a fusion welding temperature. However, the first time is less than a second time that enables formation at the fusion welding temperature of the continuous layer of the brittle intermetallic compound at the interface surfaces.Type: GrantFiled: October 31, 2003Date of Patent: February 7, 2006Assignee: General Electric CompanyInventor: Gary Edward Trewiler
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Patent number: 6974636Abstract: A turbine engine component comprising a substrate made of a nickel-base or cobalt-base superalloy and a protective coating overlying the substrate, the coating formed by electroplating at least two platinum group metals selected from the group consisting of platinum, palladium, rhodium, ruthenium and iridium. The protective coating is typically heat treated to increase homogeneity of the coating and adherence with the substrate. The component typically further comprises a ceramic thermal barrier coating overlying the protective coating. Also disclosed are methods for forming the protective coating on the turbine engine component by electroplating the platinum group metals.Type: GrantFiled: September 22, 2003Date of Patent: December 13, 2005Assignee: General Electric CompanyInventors: Ramgopal Darolia, Mark Daniel Gorman, Melvin Robert Jackson, Ji-Cheng Zhao
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Patent number: 6974638Abstract: Protective coatings known in the state of art can reveal either good corrosion resistance or good mechanical properties. An inventive protective coating resistant to corrosion at medium and high temperatures essentially consisting of the following elements (in percent by weight): 26 to 30% nickel, 20 to 28% chromium, 8 to 12% aluminium, 0.1 to 3% of at least one reactive element of the rare earths, cobalt balanced, reveals good corrosion resistance combined with good mechanical properties.Type: GrantFiled: January 9, 2004Date of Patent: December 13, 2005Assignee: Siemens AktiengesellschaftInventor: Werner Stamm
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Patent number: 6967061Abstract: High density longitudinal magnetic recording media are formed with two magnetic layers for enhanced SMNR, high signal, low PW 50 and high resolution. The bilayer magnetic structure comprises a first magnetic layer optimized for SMNR and a second magnetic layer formed directly on the first magnetic layer and optimized for Ms. Embodiments of the present invention include first and second magnetic layers containing Co, Cr and Pt, wherein the first magnetic layer has a higher Cr content than the second magnetic layer and the second magnetic layer has a higher Co content than the first magnetic layer.Type: GrantFiled: November 1, 2000Date of Patent: November 22, 2005Assignee: Seagate Technology LLCInventors: Mariana Munteanu, Kuo-Hsing Hwang
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Patent number: 6964818Abstract: A coated article includes formed of an alloy having a composition including nickel and aluminum, and a protective coating overlying and contacting the substrate. The protective coating is a mixture of a quasicrystalline metallic phase, and a non-quasicrystalline metallic phase comprising nickel and aluminum. The aluminum is present in an amount of from about 3 to about 35 percent by weight of the non-quasicrystalline metallic phase.Type: GrantFiled: April 16, 2003Date of Patent: November 15, 2005Assignee: General Electric CompanyInventor: Ramgopal Darolia
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Patent number: 6956233Abstract: In plating on an Si substrate, it has been strongly demanded to apply a treatment for providing an excellent adhesion so as to resist a post-processing such as polishing and for facilitating plating. Then, provided is a plated substrate adapted for hard disk medium comprising an Si single crystal; an amorphous layer on the substrate, the amorphous layer having thickness of 2 to 200 nm and containing Si and one or more metals selected from a group consisting of Ni, Cu and Ag; a multicrystal layer on the amorphous layer, the multicrystal layer having thickness of 5 to 1000 nm and containing Si and one or more metals selected from a group consisting of Ni, Cu and Ag.Type: GrantFiled: August 22, 2003Date of Patent: October 18, 2005Assignee: Sin-Etsu Chemical Co., Ltd.Inventors: Toshihiro Tsumori, Masatoshi Ishii, Naofumi Shinya, Yu Hamaguchi, Yukimi Jyoko
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Patent number: 6936352Abstract: A magnetic recording medium can be produced without substrate heating during sputtering. The recording medium has a substrate, an underlayer of a nonmagnetic film with a bcc structure formed on the substrate, an intermediated layer of a nonmagnetic film with an hcp structure formed on the underlayer, a magnetic layer of a magnetic film with an hcp structure formed on the intermediate layer, and a protective layer formed on the magnetic layer. Materials used for the underlayer, the intermediate layer, and the magnetic layer has spacings between principal lattice planes of the respective crystals that can be expresses as d1 (between (110) planes in the underlayer)>d2 (between (002) planes in the intermediate layer)>d3 (between (002) planes in the magnetic layer).Type: GrantFiled: February 28, 2003Date of Patent: August 30, 2005Assignee: Fuji Electric Co., Ltd.Inventors: Michio Ohsawa, Akihiro Otsuki
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Patent number: 6937447Abstract: A magnetoresistance effect element includes a first ferromagnetic layer, insulating layer overlying the first ferromagnetic layer, and second ferromagnetic layer overlying the insulating layer. The insulating layer has formed a through hole having an opening width not larger than 20 nm, and the first and second ferromagnetic layers are connected to each other via the through hole.Type: GrantFiled: September 17, 2002Date of Patent: August 30, 2005Assignee: Kabushiki Kaisha ToshibaInventors: Shiho Okuno, Yuichi Ohsawa, Shigeru Haneda, Yuzo Kamiguchi, Tatsuya Kishi
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Patent number: 6924045Abstract: It is disclosed a bond or overlay MCrAlY-coating for the use within a high temperature environment for the protection of the base alloy of turbine blades and vanes. The MCrAlY-coating having a ? or ?/??-structure comprises a dispersion of ?-NiAl and/or ?/?-MCrAlY particles. This provides a reservoir of aluminum reservoir to coatings wherein the reservoir replenish the aluminum lost due to oxidation and interdiffusion during service. The ?-NiAl and/or ?/?-MCrAlY is the aluminum reservoir and is applied by mixing appropriate powders with ? or ?/?? powders.Type: GrantFiled: May 3, 2002Date of Patent: August 2, 2005Assignee: ALSTOM Technology LTDInventors: Abdus S. Khan, Maxime Konter, Robert Schmees
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Patent number: 6924046Abstract: A protective layer has the composition 0.5 to 2% of rhenium, 15 to 21% of chromium, 9 to 11.5% of aluminum, 0.05 to 0.7% of yttrium and/or at least one equivalent metal from the group consisting of scandium and the rare earths, 0 to 1% of ruthenium, remainder cobalt and/or nickel and production-related impurities, and is scarcely subject to any embrittlement from Cr/Re precipitations.Type: GrantFiled: November 5, 2003Date of Patent: August 2, 2005Assignee: Siemens AktiengesellschaftInventor: Werner Stamm
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Patent number: 6921585Abstract: Perpendicular magnetic media are described for use in magnetic recording and data storage. For example, a magnetic medium may include a substrate, an amorphous underlayer formed over the substrate, a seed layer formed over the amorphous underlayer, and a multi-layered magnetic stack formed over the seed layer. In this manner, high perpendicular magnetic anisotropy can be achieved and storage densities can be increased.Type: GrantFiled: May 15, 2002Date of Patent: July 26, 2005Assignee: Imation Corp.Inventor: Joseph H. Sexton
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Patent number: 6913837Abstract: A perpendicular magnetic recording medium and method thereof, includes a nonmagnetic substrate; a soft magnetic under layer; an intermediate layer; a bilayer magnetic recording layer; a protective layer; and a liquid lubricant layer. According to a following order, the soft magnetic under layer, the intermediate layer, the bilayer magnetic recording layer, the protective layer, and the liquid lubricant layer are sequentially stacked on the nonmagnetic substrate. The bilayer magnetic recording layer includes a first magnetic layer including a CoCr alloy crystalline film, and a second magnetic layer including a rare earth-transition metal alloy noncrystalline film.Type: GrantFiled: July 8, 2002Date of Patent: July 5, 2005Assignee: Fuji Electric Co., Ltd.Inventors: Yasushi Sakai, Hiroyuki Uwazumi, Kazuo Enomoto, Sadayuki Watanabe
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Patent number: 6908689Abstract: A magnetic recording medium containing a B-2 structured ruthenium-aluminum underlayer comprising a (200) crystallographic orientation with a thickness from about 50 ? to about 800 ?, and a magnetic layer with a Co(11.0) crystallographic orientation, and a method of making the same are disclosed. The medium deposited on mechanically textured and surface-oxidized NiP film has a relatively high remanent coercivity and a relatively high signal to medium noise ratio even at low OR-Mrt.Type: GrantFiled: December 20, 2001Date of Patent: June 21, 2005Assignee: Seagate Technology LLCInventors: Qixu Chen, Zhong Wu, Samuel D. Harkness, IV, Rajiv Y. Ranjan