Abstract: A battery, which is provided with a pressure-type current interrupt mechanism, is provided with: a gas-generating material placed outside an electrode body and within a battery case; a positive electrode potential member that is placed outside the electrode body and within the battery case in a manner contacting the gas-generating material, and conducts with the positive electrode of the electrode body; and a negative electrode potential member that is placed outside the electrode body and within the battery case in a manner contacting the gas-generating material while being spaced from the positive electrode potential member, and conducts with the negative electrode of the electrode body. The gas-generating material includes a gas-generating agent that generates a gas when the potential of the positive electrode potential member exceeds a gas generation potential.

Abstract: A battery includes a battery cell, and an electrode of the battery cell is connected to the battery cell housing in an electrically conducting manner by a switching element. The battery also includes a monitoring circuit, which is configured to respond to detection of an interference signal by opening the switching element. The switching element is closed during operation without interference.

Abstract: A battery, for example, a secondary battery, includes a case, an electrode assembly in the case, a current collector electrically connected with the electrode assembly, a terminal coupled to the current collector, and a first short circuit inducing member electrically coupled to the electrode assembly and to the current collector. The first short circuit inducing member is arranged between the electrode assembly and the case and the first short circuit inducing member includes a first fuse part.

Abstract: A battery pack includes a bare cell, a protective circuit module, and a protection device. The protective circuit module is located on the bare cell in parallel with the protective circuit module, and includes a first connecting portion extending between a first surface of the protective circuit module and the bare cell and electrically connected to the bare cell, and a second connecting portion electrically connected to a second surface of the protective circuit module opposite to the first surface. Accordingly, the protection device and the protective circuit module are parallel to each other, allowing for a compact and lightweight structure of the battery pack with improved safety features.

Abstract: A rechargeable battery includes an electrode assembly including a first electrode, a second electrode, and a separator between the first and second electrodes; a case housing the electrode assembly; and a cap assembly connected to the case. The cap assembly includes a first tab electrically connected to the first electrode, a second tab electrically connected to the second electrode, an deformable plate capable of electrically connecting the first tab and the second tab by being deformed due to a pressure increase, and an intermediate member formed between the first tab and the deformable plate.

Abstract: The invention provides transient devices, including active and passive devices that electrically and/or physically transform upon application of at least one internal and/or external stimulus. Materials, modeling tools, manufacturing approaches, device designs and system level embodiments of transient electronics are provided.

Abstract: In a battery pack for an electric car, a plurality of battery modules are mounted to be divided between the front and rear of a middle cross member and a main switch and a junction board are disposed in the front and rear of the middle cross member respectively. A bent part of a second high voltage cable, which bends into a U-shape and pass through beneath the middle cross member, is held by a cable holder and fixed to a fixing part. Since only a bus bar disposed in the intermediate part of the first high voltage cable is bent into a U-shape and passed through beneath the middle cross member, not only is a wiring operation of the first high voltage cable easy, but it is also possible to minimize the length of the bus bar to thus enhance the reliability with respect to vibration.

Abstract: Electrical systems, power supply apparatuses, and power supply operational methods are described.

Abstract: A battery system comprises a battery which includes a plurality of battery cells connected in series and two battery poles. The battery system further comprises at least one protection device, which is connected to the battery cells in series in such a manner that after the at least one protection device is tripped, a sum of voltages of the battery cells still connected in series does not exceed a limit voltage. The battery system also comprises a switching device which electrically connects the two battery poles, the switching device being configured to short-circuit the battery when a fault signal is detected, thus tripping the at least one protection device.

Abstract: Disclosed herein is a battery pack including a battery module including a cell module stack having a structure in which a plurality of cell modules, each of which includes a battery cell mounted in a cartridge, is vertically stacked, a lower end plate to support a lower end of the cell module stack, an upper end plate to fix an uppermost cartridge of the cell module stack disposed on the lower end plate, and a voltage detection assembly to detect voltages of the battery cells, a box type pack case in which the battery module is mounted, a pack cover coupled to the pack case, and fastening extension members protruding upward from the battery module to couple the battery module to the pack case and the pack cover.

Abstract: A rechargeable battery having an electrode assembly including a first electrode, and a second electrode, a case receiving the electrode assembly, a cap plate coupled with the case, a first electrode terminal electrically connected with the first electrode, and a cap connection member connecting the first electrode terminal and the cap plate and having a connection fuse portion formed therein.

Abstract: A rechargeable battery including: an electrode assembly including a negative electrode and a positive electrode; a case receiving the electrode assembly; a terminal electrically connected to the electrode assembly and protruding outside the case; a current collecting member electrically connecting the terminal and the electrode assembly to each other; and an insulating member partially enclosing the current collecting member, and the current collecting member includes a plurality of fuse parts including a first fuse part enclosed by the insulating member, and a second fuse part that is not enclosed by the insulating member and is exposed.

Abstract: A rechargeable battery module includes a plurality of rechargeable batteries, each of the rechargeable batteries including an electrode assembly including a positive electrode and a negative electrode, and a first electrode terminal and a second electrode terminal connected to the electrode assembly, and a bus bar electrically connecting the rechargeable batteries, the bus bar including a bus bar fuse part. The first electrode terminal is connected to and installed with a current collecting member that connects the electrode assembly and the first electrode terminal. The current collecting member includes a current collecting fuse part. An operation current at which the bus bar fuse part is melted is less than an operation current at which the current collecting fuse part is melted.

Abstract: A rechargeable battery including an electrode assembly that performs a charge and discharge operation; a case that houses the electrode assembly; a cap plate coupled to an opening of the case; an electrode terminal installed in the cap plate; and a lead tab that connects the electrode assembly to the electrode terminal, wherein the lead tab includes a current collecting connection portion that is connected to the electrode assembly; a terminal connection portion that is bent from the current collecting connection portion to be connected to the electrode terminal; and an injection material that embeds the terminal connection portion in which a fuse is formed, and wherein the injection material includes an exposing hole therein, the exposing hole exposing at least one side of the fuse.

Abstract: A battery module including a battery pack including positive and negative electrodes, a first main relay and a second main relay electrically coupled to the positive and negative electrodes of the battery pack, and a master battery management system electrically coupled to the first main relay and the second main relay and configured to control the first main relay and the second main relay to be driven, wherein the master battery management system includes a memory configured to store stress variables of the first main relay and the second main relay, and the master battery management system is configured to control a turn-off order of the first main relay and the second main relay according to the stored stress variables of the first main relay and the second main relay.

Abstract: A secondary battery includes an electrode assembly; a case accommodating the electrode assembly; a cap plate sealing the case and having an inversion plate; and an insulation plate having a short-circuit hole generally corresponding to the inversion plate and an air opening spaced from the short-circuit hole and fluidly connected to a top surface of the cap plate; a terminal plate coupled to a top surface of the insulation plate and electrically connected to the electrode assembly; and a terminal assembly including a sealing member coupled to a bottom surface of the insulation plate and formed to encompass the short-circuit hole and the air opening.

Abstract: A rechargeable battery including: an electrode assembly; a case accommodating the electrode assembly; a cap plate covering an opening of the case; an electrode terminal on the cap plate; and a lead tab connecting the electrode assembly to the electrode terminal, and including a fuse, the fuse including a plurality of sub-fuses defined along a width of the lead tab by a plurality of through holes formed in the lead tab.

Abstract: A battery pack is disclosed. The battery pack has an analog front end which senses if a failure occurs in a microcontroller, and interrupts charging and discharging of the battery in response to the failure.

Abstract: A battery comprise: a housing made by a metal or a metal alloy; a battery core in the housing comprising a positive plate, a separator and a negative plate; an electrolyte in the housing; a cover assembly having a positive terminal electrically connected with the positive plate and a negative terminal electrically connected with the negative plate; and a protection component to prevent the housing from being corroded by the electrolyte.

Abstract: A battery system having a battery, an overcurrent switch-off device in which a first current range with a maximum switchable current, and a second switch-off current range having a minimum switchable current. The maximum switchable current of the first current range and the minimum switchable current of the second current range lie above a maximum current of an operating current range, and the switchable current of the second switch-off current range is at least predominantly greater than the switchable current of the first switch-off current range.

Abstract: A lithium-ion battery cell includes at least two working electrodes, each including an active material, an inert material, an electrolyte and a current collector, a first separator region arranged between the at least two working electrodes to separate the at least two working electrodes so that none of the working electrodes are electronically connected within the cell, an auxiliary electrode including a lithium reservoir, and a second separator region arranged between the auxiliary electrode and the at least two working electrodes to separate the auxiliary electrode from the working electrodes so that none of the working electrodes is electronically connected to the auxiliary electrode within the cell.

Abstract: The present disclosure provides a lithium-ion battery and a deformable safety valve as an overcharge protection device thereof. The deformable safety valve as the overcharge protection device of the lithium-ion battery comprises a short-circuit conductive plate and a deformable plate made from aluminum, a facing surface of the deformable plate being coated with a metal layer to reduce contact resistance between the deformable plate and the short-circuit conductive plate. The lithium-ion battery comprises a first electrode post; a cap plate electrically connected to the first electrode post; an electrolyte-injection hole provided in the cap plate; a vent provided in the cap plate; a deformable safety valve provided to the cap plate; and a second electrode post assembled to the cap plate in an insulating manner; wherein the deformable safety valve is the above deformable safety valve as the overcharge protection device of the lithium-ion battery.

Abstract: The present invention relates to a safety apparatus and a protection method of a secondary battery, which can prevent explosion and fire of the secondary battery using a switch or a rupture switch attached on the outside of the secondary battery if a swelling degree of the secondary battery reaches a predetermined value when the secondary battery is swelled due to abnormal usage such as overcharge, short-circuit, reverse-connection and heat-exposure of large-capacity lithium polymer battery.

Abstract: A device includes two electrically conductive rods to couple to connection terminals of a battery cell of a battery, with a force tending to squeeze the electrically conductive rods together. The device includes an insulating block to keep the electrically conductive rods from making electrical contact with each other. An insulating block disable element disables the insulating block in response to a control signal generated by a disable element controller. The disable element controller monitors at least one operating state signal of the cell, and generates the control signal based on the monitoring, allowing the rods to come into electrical contact and short-circuit the battery cell.

Abstract: A nonaqueous secondary battery includes a current cutoff mechanism that cuts off a current in a short period of time in response to a rise in pressure inside a battery outer body in at least one of a conductive path through which a current is taken out from a positive electrode plate to outside of the battery and a conductive path through which a current is taken out from a negative electrode plate to outside of the battery. At least one type selected from an oligomer containing a cyclohexyl group and a phenyl group, a modified product of the oligomer containing a cyclohexyl group and a phenyl group, a polymer containing a cyclohexyl group and a phenyl group, and a modified product of the polymer containing a cyclohexyl group and a phenyl group is present on the surface of the positive electrode plate.

Abstract: A battery with three types of terminals is disclosed. The terminals include at least one negative terminal, at least one positive terminal, and at least one sensor terminal. The negative and positive terminals carry current during battery operation, while the sensor terminal is used to sense, communicate and/or control certain aspects of the battery. The sensor terminal can also be connected to external electronic units for sensing, communication and control of the battery usage.

Abstract: The present invention teaches providing a sensor capable of detecting organic vapors in close proximity to the li-ion battery, these organic vapors being reliable indicators of battery troubles before the battery troubles even manifest themselves. The sensor may initiate (actuate) various responses such as alarm indicators of various types, changing the mode of usage of the battery or even taking the battery off-line. The organic vapors may be any of a wide range of types as a degrading li-ion battery may emit any one of a wide range of different organic compounds. The invention may also be used with batteries immersed in fluids. Numerous types of li-ion battery may use the device, which is much faster than a post-failure smoke detection.

Abstract: A rechargeable battery includes: an electrode assembly; a case housing the electrode assembly, the case comprising a side wall and having a case opening; a terminal coupled to the electrode assembly; a lead tab coupled between the terminal and the electrode assembly, the lead tab comprising a cell fuse; and a thermal insulation member at a portion of the lead tab adjacent the case opening and another portion of the lead tab adjacent the side wall.

Abstract: Some embodiments provide energy storage systems that comprise: a first electrode; a second electrode; an electrolyte; the first electrode, the second electrode and the electrolyte are positioned such that the electrolyte is in contact with at least the first electrode; and a polarity reversal system electrically coupled with the first electrode and the second electrode, wherein the polarity reversal system is configured to allow the energy storage system to operate while a first polarity to charge and discharge electrical energy while operating in the first polarity, and the polarity reversal system is configured to reverse the voltage polarity across the first and second electrodes to a second polarity to allow the energy storage system to continue to operate while the second polarity is established across the first electrode and the second electrode to continue to charge and discharge electrical energy while operating in the second polarity.

Abstract: A galvanic element includes a housing, a positive terminal, a negative terminal, and a collector associated with each terminal. The collectors are configured to make contact with an electrode assembly in the interior of the housing. The housing is a stainless steel housing which has a negative potential or a neutral potential.

Abstract: A fuel cell vehicle is provided that can perform communicative filling only in a case in which it is possible to perform communicative filling appropriately. The vehicle includes: a pressure sensor and temperature sensor; a communication system that transmits data signals generated based on the outputs of these sensors; a battery; a lidded box that protects a hydrogen feed port; a lid switch; and a communicative filling ECU that activates the communication system after the lid has been opened. The ECU determines, based on the state of an activation prohibited flag, whether being a state in which activation of the system is not permitted in response to an opened-state of the lid having been detected. The ECU does not activate the system in a case of the flag being ON, and activates the system in a case of the flag being OFF.

Abstract: In at least one embodiment, a battery is provided comprising an anode and cathode, a separator between the anode and cathode, and a shutdown layer between the separator and the anode or cathode. The shutdown layer may include low melting point material and a conductive material within the low melting point material forming a conductive network within the shutdown layer. At a melting point temperature of the low melting point material, the conductive network is reduced such that at least a portion of the shutdown layer is substantially electrically non-conductive. The shutdown layer may be a free-standing layer or may be coated one or both of the electrodes.

Abstract: A safety device is configured for use in a galvanic cell. The galvanic cell includes an electrode assembly accommodated in a cell interior of a cell housing. The cell housing has a negative pole and a positive pole. The safety device includes a safety membrane and a strip-shaped safety element which has a deflectable end configured to cover the safety membrane.

Abstract: A rechargeable battery including an electrode assembly including a negative electrode and a positive electrode; a case housing the electrode assembly; a cap plate coupled to an opening of the case; a negative terminal and a positive terminal penetrating the cap plate and connected to the negative electrode and the positive electrode, respectively; an external short-circuit unit separately provided between the negative terminal and the cap plate and configured to short-circuit the negative terminal on the cap plate; and a thermistor for connecting the positive terminal and the cap plate, wherein the thermistor is configured to have reduced resistance when its temperature is increased.

Abstract: A solid-state battery structure having a plurality of battery cells formed in a substrate, method of manufacturing the same and design structure thereof are provided. The battery structure includes a patterned cathode electrode layer formed upon the substrate and structured to form a plurality of sub-arrays of the battery cells. The battery structure further includes a plurality of fuse wires structured to interconnect at least two adjacent sub-arrays. At least one of the plurality of fuse wires is structured to be blown to disconnect an interconnection having a defective sub-array. Advantageously, the plurality of fuse wires is an integral part of the battery structure.

Abstract: A battery pack includes a first bare cell and a second bare cell having positive electrodes electrically connected to each other at a first node and negative electrodes electrically connected to each other at the second node, a first protective device connected between the positive electrode of the first bare cell and the first node, and a protective circuit module electrically connected between the first bare cell and second bare cell.

Abstract: A rechargeable battery, which can improve safety, control operating level of a short-circuiting member, prevent external moisture from being induced to a short-circuiting member to cause a short-circuit, and can efficiently utilize an internal space. In an embodiment, the rechargeable battery includes an electrode assembly, a collector plate electrically connected to the electrode assembly, a case housing the electrode assembly and the collector plate, a cap plate sealing the case and having a short-circuiting groove formed at a lower portion thereof, and a short-circuiting member formed between the cap plate and the collector plate, wherein the short-circuiting member is coupled to the short-circuiting groove of the cap plate.

Abstract: A secondary battery includes an electrode assembly; a cap plate and a case accommodating the electrode assembly; an electrode terminal protruding above the cap plate; a current collecting member that electrically connects the electrode assembly to the electrode terminal; and a fuse unit on the current collecting member and configured to block a current beyond a preset blocking point, wherein the fuse unit includes a fracture unit surrounding a through hole in the current collecting member; and a blocking point control unit formed as a notch on the fracture unit.

Abstract: A battery includes a battery housing and also two connections configured to electrically conductively connect the battery to a load. The battery further includes a battery string which is positioned in the battery housing, and connects the two connections to one another. At least one battery cell is connected in series and/or in parallel with the battery string. The battery has at least one thermal tripping element which is positioned within the battery housing, and which is configured to trip when a predetermined first temperature is present in a region of the thermal tripping element, and therefore is configured to indicate a presence of this predetermined first temperature in the region of the thermal tripping element.

Abstract: Provided is a non-aqueous electrolyte secondary battery excellent in resistance to an external stress and capable of increasing the sensitivity for detecting a rise in internal pressure during an overcharge state, without deteriorating battery performances such as a battery capacity. The non-aqueous electrolyte secondary battery includes a positive electrode (21); a negative electrode (22); a porous heat resistance layer (24) disposed between the positive electrode (21) and the negative electrode (22) and including an insulating inorganic filler and a binder; a non-aqueous electrolyte including an overcharge inhibitor that is dissolved and generates protons during an overcharge state; and a current interruption mechanism that interrupts charging when a battery internal pressure becomes equal to or more than a predetermined value during charging. At least a part of the insulating inorganic filler of the porous heat resistance layer (24) is foamed of proton conductive ceramic.

Abstract: The invention discloses a compound paper sticking process for lithium ion battery fuses, which comprises the following steps: a compound paper tape formed by the composite of square compound paper and L-shaped compound paper is prepared; a compound paper tape is installed on a semi-automatic compound paper sticking machine; the semi-automatic compound paper sticking machine is started and the compound paper tape moves forward; the semi-automatic compound paper sticking machine stops moving when the compound paper tape moves to working position; operators stick battery fuses on the compound paper of the compound paper tape; the semi-automatic compound paper sticking machine is started and the compound paper of the tape with battery fuse moves forward; the operators take down the battery fuse moved to a rewinding shaft at the other end of the semi-automatic compound paper sticking machine; the compound paper of battery fuse is shaped manually.

Abstract: A battery temperature sensor may include a substrate and a thin film resistive temperature device (RTD). The substrate can be layered on a battery cell element. The battery cell element can be an anode, a cathode, and a separator between the anode and cathode used in a battery cell. The thin film resistive temperature device (RTD) on the flexible substrate can change resistance with a change in temperature. A battery cell housing can enclose the thin film RTD.

Abstract: An energy store device, especially for a motor vehicle, includes at least two energy sources, which are connected via an electrical connection, and at least one safety element, the safety element being deformable and/or expandable in order to sever the electrical connection between the energy sources. In a method for severing electrical connections of an energy store device having at least two energy sources, a short-circuit risk is determined with the aid of at least one determination device, a propellant is activated following a determination result of the determination device, and at least one safety element is deformed and/or expanded by the activation of the propellant, in order to sever at least one electrical connection of the energy store device.

Abstract: A method and apparatus for multiplexing an electrical contact interface between two electrical devices uses a time differentiated enablement of two or more different circuit elements in a first electrical device that are accessed via the multiplexed contact by a second electrical device. A timing control circuit in the first electrical device enables and disables circuit elements in the first electrical device coupled to a shared information contact over time. The second electrical device interacts with a first circuit element during an initial period upon connection to the first electrical device, and then interacts with a second circuit element after the initial period.

Abstract: A secondary battery comprises a bare cell and a protection circuit module comprising a printed circuit board and a thermistor. The thermistor comprises: a supporting member comprising an elastic material; a temperature sensor formed on the supporting member; a terminal configured to couple to a printed circuit board; and a conductive portion formed on the supporting member, wherein the conductive portion is connected to the terminal and to the temperature sensor.

Abstract: A hermetically sealed lithium secondary battery is provided which has an excellent battery performance and in which a current-interrupt mechanism operates accurately when overcharging occurs. This battery comprising an electrode assembly 80 that has a positive electrode 10. The positive electrode 10 has a positive electrode current collector 12, a positive electrode mixture layer 14 formed on the current collector, and a positive electrode assist layer 16 formed on the current collector and adjacent to the positive electrode mixture layer 14.

Abstract: A battery unit is provided which includes a control board, a storage case, a water detector, and an electrical conductor. The storage case is made of an assembly of a first and a second casing member. The first casing member has an upright wall which extends from the bottom thereof and surrounds the battery. The second casing member also has an extension which extends toward the bottom of the first casing member. The water detector is located close to the lower end of the extension of the second casing member. The electric conductor extends upward from the upper end of the extension and are electrically joined to the water detector. The electric conductor is also mechanically and electrically joined to the control board. This structure facilitates the ease with which the water detector is installed electrically and mechanically in the battery unit.

Abstract: Disclosed herein are systems and methods for control of a current interruption component in a battery system. Various embodiments consistent with the present disclosure may include a detection system configured to detect an event (e.g., an impact event, a resistive short, a coolant leak, etc.) and a control system configured to receive information from the detection system and to generate a control signal based upon detection of the event. The control signal may selectively actuate an electrical clearing component. A current interruption component may be configured to selectively interrupt a flow of current upon an occurrence of a condition that results from actuation of the electrical clearing component. Upon detection of the event by the detection system, the control system may generate the control signal to actuate the electrical clearing component, and the actuation of the electrical clearing component may trigger the current interruption system.

Abstract: A rechargeable battery including an electrode assembly, a case housing the electrode assembly, a cap plate coupled to the case, a first electrode terminal on the cap plate, and a first lead tab electrically connecting the electrode assembly and the first electrode terminal, wherein the first lead tab has a cell fuse and a heat dissipating member coupled to the first lead tab and spaced from the cell fuse.

Abstract: A Li-Ion monitor includes a combustible vapor sensor positioned in air flow communication with the exterior of a hermetically sealed Li-Ion battery cell to detect combustible vapor escaping therefrom. Detection of the vapor indicates that an overheat or fire situation may be impending. Where the Li-Ion battery cell is immersed in liquid, the combustible vapor sensor is in air flow communication with a surface of the liquid. Alternatively, or additionally, an electrolyte sensor can be immersed in or otherwise in fluid flow communication with the liquid to detect electrolyte escaping from the cell which electrolyte would, if exposed to air, become a combustible vapor.