Contact Formation (i.e., Metallization) Patents (Class 438/98)
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Patent number: 9306086Abstract: A solar cell according to an embodiment of the invention includes a substrate of a first conductive type, an emitter region of a second conductive type opposite the first conductive type, which is positioned at the substrate, an anti-reflection layer including a first opening exposing the emitter region and a plurality of second openings which expose the emitter region and are separated from one another, a first electrode which is positioned on a first portion of the emitter region exposed through the first opening and is connected to the first portion, a first bus bar which is positioned on a second portion of the emitter region exposed through the plurality of second openings and is connected to the second portion and the first electrode, and a second electrode which is positioned on the substrate and is connected to the substrate.Type: GrantFiled: October 16, 2012Date of Patent: April 5, 2016Assignee: LG Electronics Inc.Inventors: Younghyun Lee, Heejin Nam, Yoonsil Jin
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Patent number: 9306088Abstract: A method for manufacturing back contact solar cells, comprising steps of: (a) providing a silicon substrate doped with phosphorus; (b) doping the front surface and the rear surface of the substrate homogeneously with boron in a blanket pattern, thereby forming a front side p+ region on the front surface and a rear side p+ region on the rear surface; (c) forming a silicon dioxide layer on the front surface and the rear surface; (d) depositing a phosphorus-containing doping paste on the silicon dioxide layer of the rear surface in a second pattern; (e) heating the silicon substrate in order to locally diffuse phosphorus into the rear surface of the silicon substrate, thereby forming a rear side n+ region on the rear surface of the silicon substrate beneath the phosphorus-containing doping paste; and (f) removing the silicon dioxide layer from the silicon substrate.Type: GrantFiled: September 17, 2015Date of Patent: April 5, 2016Assignee: E I DU PONT DE NEMOURS AND COMPANYInventors: Giuseppe Scardera, Shannon Dugan
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Patent number: 9293619Abstract: A back contact solar cell comprises an active semiconductor absorber for use in a back contact solar cell having a light capturing front side and a backside opposite the light capturing front side. A first interdigitated metallization is positioned over the backside of the active semiconductor absorber. The first interdigitated metallization forming base and emitter contact metallization of the back contact solar cell. A backplane is positioned over the backside of the active semiconductor absorber and the first interdigitated metallization. A second interdigitated metallization is positioned over the backplane. The second interdigitated metallization is connected to the first interdigitated metallization for extracting photovoltaic power from the active semiconductor absorber. The second interdigitated metallization has base and emitter busbars over the backplane for electrical connection.Type: GrantFiled: November 20, 2012Date of Patent: March 22, 2016Assignee: Solexel, Inc.Inventors: Mehrdad M. Moslehi, Michael Wingert
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Patent number: 9281435Abstract: Light to current converter devices, such as solar cells, are disclosed. The devices may include via holes extending through the cell substrate and may include through-hole electrodes within the via holes. The through-hole electrodes may be made from one or more materials and may be hollow, partially hollow, or fully filled. Front and rear electrodes may also be formed on the device and can be made of the same or different materials as the through-hole electrode. The devices may include emitters located only on the top surface of the cell, located on the top surface and symmetrically or asymmetrically along a portion of the inner surface of the via holes, or located on the top surface and full inner surface of the via holes. Processes for making light to current converter devices are also disclosed.Type: GrantFiled: July 28, 2011Date of Patent: March 8, 2016Assignee: CSI CELLS CO., LTDInventors: Lingjun Zhang, Jian Wu, Feng Zhang, Xusheng Wang
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Patent number: 9246029Abstract: A method for manufacturing an interdigitated back contact solar cell, comprising steps of: (a) providing a doped silicon substrate; (b) doping the rear surface of the substrate homogeneously with boron in a blanket pattern, thereby forming a p+ region on the rear surface of the silicon substrate; (c) forming a silicon dioxide layer on the front and rear surface; (d) depositing a phosphorus-containing doping paste on the rear surface in a second pattern; (e) heating the silicon substrate to locally diffuse phosphorus into the rear surface of the silicon substrate, thereby forming an n+ region on the rear surface of the silicon substrate through the second pattern, wherein the p+ region and the n+ region on the rear surface collectively form an interdigitated pattern; and (f) removing the second silicon dioxide layer from the silicon substrate.Type: GrantFiled: February 20, 2015Date of Patent: January 26, 2016Assignee: E I DU PONT DE NEMOURS AND COMPANYInventors: Giuseppe Scardera, Dmitry Poplavskyy, Daniel Aneurin Inns, Karim Lotfi Bendimerad, Shannon Dugan
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Patent number: 9224902Abstract: A silicon solar cell having a silicon substrate includes p-type and n-type emitters on a surface of the substrate, the emitters being doped nano-particles of silicon. To reduce high interface recombination at the substrate surface, the nano-particle emitters are preferably formed over a thin interfacial tunnel oxide layer on the surface of the substrate.Type: GrantFiled: March 28, 2014Date of Patent: December 29, 2015Assignee: SunPower CorporationInventor: Richard M. Swanson
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Patent number: 9222970Abstract: A fault position analysis method and a fault position analysis device for a semiconductor device, through which a fault position of a SiC semiconductor device can be analyzed and specified by an OBIRCH method, are disclosed. The fault position analysis method for the semiconductor device scans and irradiates a device and a circuit on a front surface of a substrate with a laser beam from a rear surface side of the substrate of the semiconductor device to heat the device and the circuit. It causes a current to flow to the device and the circuit while being heated, detects a change in a resistance value caused by a change in a current, and analyzes the fault position. The semiconductor device is a semiconductor device which uses an N-doped SiC substrate. Laser beams having wavelengths of 650 to 810 nm are used.Type: GrantFiled: November 8, 2012Date of Patent: December 29, 2015Assignee: FUJI ELECTRIC CO., LTD.Inventors: Katsunori Suzuki, Akihiko Ohi, Shoji Kitamura, Takahiro Ooyama
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Patent number: 9223228Abstract: There is provided a pattern forming apparatus which transfers a paste to a predetermined position of a pattern forming object fixed to a table through a pattern forming mask having opening portions at predetermined positions using a discharge mechanism part. To realize a pattern forming which allows the stable forming of a fine pattern with high accuracy and allows the paste to be surely filled into fine through holes, a corner portion of a distal end of the discharge mechanism part in contact with the pattern forming mask is formed into a concave shape, and a surface of the distal end portion of the discharge mechanism part including the concave shaped portion is covered with a film having liquid repellency so that the rolling of the paste is accelerated in a region formed by the concave shaped portion to form a fine pattern with high accuracy.Type: GrantFiled: September 29, 2014Date of Patent: December 29, 2015Assignee: HITACHI HIGH-TECHNOLOGIES CORPORATIONInventors: Nobuyuki Ushifusa, Naohito Uemura, Shigeru Suzuki
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Patent number: 9214593Abstract: A method for manufacturing a solar cell is discussed. The method may include injecting first impurity ions at a first surface of a substrate by using a first ion implantation method to form a first impurity region, the substrate having a first conductivity type and the first impurity ions having a second conductivity type, and the first impurity region having the second conductivity type; heating the substrate with the first impurity region to activate the first impurity region to form an emitter region from the first impurity region; etching the emitter region from a surface of the emitter region to a predetermined depth to form an emitter part from the emitter region; and forming a first electrode on the emitter part to connect to the emitter part and a second electrode on a second surface of the substrate to connect to the second surface of the substrate.Type: GrantFiled: April 20, 2015Date of Patent: December 15, 2015Assignee: LG ELECTRONICS INC.Inventors: Jungmin Ha, Junyong Ahn, Jinho Kim
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Patent number: 9196759Abstract: Back contact back junction solar cell and methods for manufacturing are provided. The back contact back junction solar cell comprises a substrate having a light capturing frontside surface with a passivation layer, a doped base region, and a doped backside emitter region with a polarity opposite the doped base region. A backside passivation layer and patterned reflective layer on the emitter form a light trapping backside mirror. An interdigitated metallization pattern is positioned on the backside of the solar cell and a permanent reinforcement provides support to the cell.Type: GrantFiled: February 23, 2015Date of Patent: November 24, 2015Assignee: Solexel, Inc.Inventors: Mehrdad M. Moslehi, Pawan Kapur, Karl-Josef Kramer, David Xuan-Qi Wang, Sean M. Seutter, Virendra V. Rana, Anthony Calcaterra, Emmanuel Van Kerschaver
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Patent number: 9150966Abstract: Inline methods for forming a photovoltaic cell electrode structure, wherein the photovoltaic cell includes a semiconductor substrate having a passivation layer thereon, includes providing a plurality of contact openings through the passivation layer to the semiconductor substrate, selectively plating a contact metal into the plurality of contact openings by printing electroless plating solution into the plurality of contact openings to deposit the contact metal, depositing a metal containing material on the deposited contact metal, and firing the deposited contact metal and the deposited metal containing material. The metal containing material may include a paste containing a silver or silver alloy along with a glass frit and is substantially free to completely free of lead. The methods may also use light activation of the passivation layer or use seed layers to assist in the plating.Type: GrantFiled: November 14, 2008Date of Patent: October 6, 2015Assignee: Palo Alto Research Center IncorporatedInventors: Baomin Xu, Karl A. Littau, Scott A. Elrod
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Patent number: 9147783Abstract: A photovoltaic (PV) device has at least one lower PV cell on a substrate, the cell having a metallic back contact, and a I-III-VI absorber, and a transparent conductor layer. An upper PV cell is adhered to the lower PV cell, electrically in series to form a stack. The upper PV cell has III-V absorber and junction layers, the cells are adhered by transparent conductive adhesive having filler of conductive nanostructures or low temperature solder. The upper PV cell has no substrate. An embodiment has at least one shape of patterned conductor making contact to both a top of the upper and a back contact of the lower cells to couple them together in series. In an embodiment, a shape of patterned conductor draws current from excess area of the lower cell to the upper cell, in an alternative embodiment shapes of patterned conductor couples I-III-VI cells not underlying upper cells in series strings, a string being in parallel with at least one stack.Type: GrantFiled: February 19, 2013Date of Patent: September 29, 2015Assignee: Ascent Solar Technologies, Inc.Inventors: Lawrence M. Woods, Joseph H. Armstrong
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Patent number: 9123834Abstract: According to one embodiment, a solid-state image sensing device manufacturing method includes forming a photoelectric converting element, a diffusion layer included in a floating diffusion, and a read transistor, in a photoelectric converting element formation region of a semiconductor substrate, a floating diffusion formation region, and a read transistor formation region located between the photoelectric converting element formation region and the floating diffusion formation region, respectively, and forming a semiconductor layer including a impurity on the diffusion layer on the semiconductor substrate.Type: GrantFiled: March 15, 2013Date of Patent: September 1, 2015Assignee: KABUSHIKI KAISHA TOSHIBAInventor: Osamu Fujii
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Patent number: 9102084Abstract: A solar cell structure formed by extruding/dispensing materials on a substrate such that centrally disposed conductive high aspect ratio line structures (gridlines) are formed on the substrate surface with localized support structures coincidentally disposed on opposing side surfaces of the gridlines such that the gridlines are surrounded or otherwise supported by the localized support structures. In one embodiment the localized support structures are transparent, remain on the substrate after the co-extrusion process, and are covered by a layer of material. In another embodiment, the localized support structures are sacrificial support structures that are removed as part of the solar cell structure manufacturing process. In both cases the co-extrusion process is performed such that both the central gridline and the localized support structures are in direct contact with the surface of the substrate.Type: GrantFiled: June 18, 2010Date of Patent: August 11, 2015Assignee: SolarWorld Innovations GmbHInventors: David K. Fork, Thomas Hantschel
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Patent number: 9087878Abstract: A method includes forming an opening extending from a top surface of a silicon substrate into the silicon substrate to a predetermined depth. The method further includes forming an insulation structure on the silicon substrate along the sidewalls and the bottom of the opening and forming a conductive layer on the insulation structure to fill the opening. A first interface between the insulation structure and the silicon substrate has an interface roughness with a peak-to-valley height less than 5 nm, and a second interface between the insulation structure and the conductive layer has an interface roughness with a peak-to-valley height less than 5 nm.Type: GrantFiled: August 6, 2013Date of Patent: July 21, 2015Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chen-Hua Yu, Wen-Chih Chiou, Ebin Liao, Tsang-Jiuh Wu
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Patent number: 9057688Abstract: A detection device for detecting a test substance which is capable of detecting a test substance and a sample substance with high sensitivity, an electrode substrate, a working electrode, an inspection tip, a method of detecting a test substance, and a method of detecting a sample substance are provided in which a reflective part (reflective layer) is disposed on the working electrode so as to reflect excitation light emitted from a light source and passing through the working electrode toward the working electrode.Type: GrantFiled: October 20, 2011Date of Patent: June 16, 2015Assignee: SYSMEX CORPORATIONInventors: Nobuyasu Hori, Hiroya Kirimura
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Patent number: 9054242Abstract: A process for the production of a MWT silicon solar cell comprising the steps: (1) providing an n-type silicon wafer with (i) holes forming vias between the front-side and the back-side of the wafer and (ii) a p-type emitter extending over the entire front-side and the inside of the holes, (2) applying a conductive metal paste to the holes of the silicon wafer to provide at least the inside of the holes with a metallization, (3) drying the applied conductive metal paste, and (4) firing the dried conductive metal paste, whereby the wafer reaches a peak temperature of 700 to 900° C., wherein the conductive metal paste has no or only poor fire-through capability and comprises (a) at least one particulate electrically conductive metal selected from the group consisting of silver, copper and nickel, (b) at least one particulate p-type dopant, and (c) an organic vehicle.Type: GrantFiled: February 8, 2011Date of Patent: June 9, 2015Assignee: E I DU PONT DE NEMOURS AND COMPANYInventors: Kenneth Warren Hang, Giovanna Laudisio, Alistair Graeme Prince, Richard John Sheffield Young
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Patent number: 9048374Abstract: A method for manufacturing an interdigitated back contact solar cell, comprising steps of: (a) providing a doped silicon substrate; (b) forming a first silicon dioxide layer on the front surface and the rear surface; (c) depositing a boron-containing doping paste on the first silicon dioxide layer of the rear surface in a first pattern; (d) heating the silicon substrate; (e) removing the first silicon dioxide layer; (f) forming a second silicon dioxide layer on the front surface and the rear surface; (g) depositing a phosphorus-containing doping paste on the second dioxide layer of the rear surface in a second pattern; (h) heating the silicon substrate; and (i) removing the second silicon dioxide layer from the silicon substrate, wherein the first pattern and the second pattern collectively form an interdigitated pattern.Type: GrantFiled: November 20, 2013Date of Patent: June 2, 2015Assignee: E I DU PONT DE NEMOURS AND COMPANYInventors: Giuseppe Scardera, Dmitry Poplavskyy, Daniel Aneurin Inns, Karim Lotfi Bendimerad, Shannon Dugan
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Publication number: 20150144190Abstract: Fabrication methods and structures relating to backplanes for back contact solar cells that provide for solar cell substrate reinforcement and electrical interconnects are described. The method comprises depositing an interdigitated pattern of base electrodes and emitter electrodes on a backside surface of a semiconductor substrate, forming electrically conductive emitter plugs and base plugs on the interdigitated pattern, and attaching a backplane having a second interdigitated pattern of base electrodes and emitter electrodes at the conductive emitter and base plugs to form electrical interconnects.Type: ApplicationFiled: February 2, 2015Publication date: May 28, 2015Inventors: Mehrdad M. Moslehi, David Xuan-Qi Wang, Karl-Josef Kramer, Sean M. Seutter, Sam Tone Tor, Anthony Calcaterra
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Publication number: 20150144187Abstract: A method of manufacturing a solar cell comprising steps of: (a) preparing a substrate comprising a semiconductor layer and a passivation layer formed at least on the back side of the semiconductor layer, wherein the passivation layer on the back side comprises one or more openings; (b) forming an aluminum (Al) conductor pattern at least in the openings of the passivation layer on the back side by applying an Al paste, wherein the Al paste comprises: (i) an Al powder, (ii) a glass frit, (iii) a zirconium carbide (ZrC) powder, and (iv) an organic medium; and (c) firing the Al conductor pattern.Type: ApplicationFiled: November 6, 2014Publication date: May 28, 2015Inventor: Chieko KIKUCHI
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Publication number: 20150145097Abstract: This invention relates to field photodiodes based on PN junctions that suffer from dark current leakage. An NBL is added to prove a second PN junction with the anode. The second PN junction is reversed biased in order to remove dark current leakage. The present solution requires no additional masks or thin films steps relative to a conventional CMOS process flow.Type: ApplicationFiled: November 25, 2014Publication date: May 28, 2015Inventors: Debarshi Basu, Henry Litzmann Edwards, Dimitar Trifonov Trifonov, Josh Du
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Patent number: 9041141Abstract: Techniques for using electrodeposition to form absorber layers in diodes (e.g., solar cells) are provided. In one aspect, a method for fabricating a diode is provided. The method includes the following steps. A substrate is provided. A backside electrode is formed on the substrate. One or more layers are electrodeposited on the backside electrode, wherein at least one of the layers comprises copper, at least one of the layers comprises zinc and at least one of the layers comprises tin. The layers are annealed in an environment containing a sulfur source to form a p-type CZTS absorber layer on the backside electrode. An n-type semiconductor layer is formed on the CZTS absorber layer. A transparent conductive layer is formed on the n-type semiconductor layer. A diode is also provided.Type: GrantFiled: May 23, 2014Date of Patent: May 26, 2015Assignee: International Business Machines CorporationInventors: Shafaat Ahmed, Hariklia Deligianni, Lubomyr T. Romankiw, Kejia Wang
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Patent number: 9041140Abstract: A device includes a semiconductor substrate having a front side and a backside, a photo-sensitive device disposed on the front side of the semiconductor substrate, and a first and a second grid line parallel to each other. The first and the second grid lines are on the backside of, and overlying, the semiconductor substrate. The device further includes an adhesion layer, a metal oxide layer over the adhesion layer, and a high-refractive index layer over the metal layer. The adhesion layer, the metal oxide layer, and the high-refractive index layer are substantially conformal, and extend on top surfaces and sidewalls of the first and the second grid lines.Type: GrantFiled: March 15, 2012Date of Patent: May 26, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shiu-Ko JangJian, Min Hao Hong, Ting-Chun Wang, Chung-Ren Sun
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Patent number: 9040343Abstract: A solid-state imaging device including a substrate, a through-hole, a vertical gate electrode, and a charge fixing film. A photoelectric conversion unit generating signal charges in accordance with the amount of received light is formed in the substrate. The through-hole is formed from a front surface side through a rear surface side of the substrate. The vertical gate electrode is formed through a gate insulating film in the through-hole and reads out the signal charges generated by the photoelectric conversion unit to a reading-out portion. The charge fixing film has negative fixed charges formed to cover a portion of the inner circumferential surface of the through-hole at the rear surface side of the substrate while covering the rear surface side of the substrate.Type: GrantFiled: November 25, 2013Date of Patent: May 26, 2015Assignee: SONY CORPORATIONInventors: Takayuki Enomoto, Hideaki Togashi
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Publication number: 20150140727Abstract: A method for forming conductive electrode patterns of a solar cell is provided. The method includes preparing a glass substrate and forming a transparent conductive oxide film (TCO) on the glass substrate. Then, a titanium oxide (TiO2) layer and a silver (Ag) electrode are formed on the glass substrate. A nickel (Ni) layer is formed on the Ag electrode and a copper (Cu) layer is formed on the Ni layer. In addition, a tin (Sn) layer is formed on the Cu layer.Type: ApplicationFiled: September 3, 2014Publication date: May 21, 2015Inventor: Kyoung Jin Jeong
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Publication number: 20150136223Abstract: A solar cell according to an example embodiment includes: a substrate; a plurality of first electrodes formed on the substrate and separated by a plurality of first separation grooves; a barrier layer formed in each of the first separation grooves; a photoactive layer formed on the first electrode and the barrier layer and including a through-groove that exposes a neighboring first electrode; and a second electrode formed on the photoactive layer and electrically connected with a neighboring first electrode through the through-groove.Type: ApplicationFiled: October 9, 2014Publication date: May 21, 2015Inventor: Dong-Jin Kim
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Publication number: 20150136227Abstract: Fabrication methods and structures are provided for the formation of monolithically isled back contact back junction solar cells. In one embodiment, base and emitter contact metallization is formed on the backside of a back contact back junction solar cell substrate. A trench stop layer is formed on the backside of a back contact back junction solar cell substrate and which is electrically isolated from the base and emitter contact metallization. The trench stop layer has a pattern for forming a plurality semiconductor regions. An electrically insulating layer is formed on the base and emitter contact metallization and the etch stop layer. And a trench isolation pattern is formed through the back contact back junction solar cell substrate to the trench stop layer which partitions semiconductor layer into a plurality of solar cell semiconductor regions on the electrically insulating layer.Type: ApplicationFiled: January 20, 2015Publication date: May 21, 2015Inventors: Mehrdad M. Moslehi, Virendra V. Rana, Heather Deshazer, Pawan Kapur
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Publication number: 20150136209Abstract: A flexible substrate has heat resistance to endure the high temperature such as sintering of a photovoltaic conversion layer of a compound-type thin film solar cell, can prevent permeation and/or diffusion of metal into the photovoltaic conversion layer, and can be used for many applications. The polyimide layer-containing flexible substrate has a metal substrate of metal foil made of ordinary steel or stainless steel having a coefficient of thermal expansion in a plane direction of not more than 15 ppm/K, or a metal substrate of metal foil made of that ordinary steel or stainless steel on the surface of which a metal layer comprising one of copper, nickel, zinc, or aluminum or an alloy layer of the same is provided, over which a polyimide layer having a layer thickness of 1.5 to 100 ?m and a glass transition point temperature of 300 to 450° C. is formed.Type: ApplicationFiled: May 14, 2013Publication date: May 21, 2015Applicant: NIPPON STEEL & SUMIKIN CHEMICAL CO., LTD.Inventors: Kouichi Hattori, Katsufumi Hiraishi, Takuhei Ohta, Shinichi Terashima, Hideaki Suda, Masao Kurosaki, Masamoto Tanaka, Shuji Nagasaki, Atsushi Mizuyama
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Publication number: 20150140725Abstract: A method for manufacturing an interdigitated back contact solar cell, comprising steps of: (a) providing a doped silicon substrate; (b) forming a first silicon dioxide layer on the front surface and the rear surface; (c) depositing a boron-containing doping paste on the first silicon dioxide layer of the rear surface in a first pattern; (d) heating the silicon substrate; (e) removing the first silicon dioxide layer; (f) forming a second silicon dioxide layer on the front surface and the rear surface; (g) depositing a phosphorus-containing doping paste on the second dioxide layer of the rear surface in a second pattern; (h) heating the silicon substrate; and (i) removing the second silicon dioxide layer from the silicon substrate, wherein the first pattern and the second pattern collectively form an interdigitated pattern.Type: ApplicationFiled: November 20, 2013Publication date: May 21, 2015Applicant: E I DU PONT DE NEMOURS AND COMPANYInventors: GIUSEPPE SCARDERA, Dmitry Poplavskyy, Daniel Aneurin Inns, Karim Lotfi Bendimerad, Shannon Dugan
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Publication number: 20150140726Abstract: A transparent conductive substrate (1) in which a transparent conductive film (12) is placed on a light-transmissive base plate (11) is brought into a reaction chamber of a plasma apparatus without being rinsed (Step (a)) and the transparent conductive film (12) is treated with plasma using a CH4 gas and an H2 gas (Step (b)). After Step (b), semiconductor devices are deposited on the transparent conductive film (12) in series (Steps (c) and (d)) and a semiconductor device (10) is manufactured (Step (e)).Type: ApplicationFiled: May 21, 2013Publication date: May 21, 2015Inventors: Shinya Honda, Yoshiyuki Nasuno, Kazuhito Nishimura, Atsushi Tomyo, Takashi Yamada
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Publication number: 20150136215Abstract: A solar cell device and a method of fabricating the same is described. The solar cell includes a back contact, an absorber over the back contact, and a front contact over the absorber. The back contact includes a back electrode layer and a graphene layer.Type: ApplicationFiled: November 21, 2013Publication date: May 21, 2015Applicant: TSMC SOLAR LTD.Inventors: Chia-Hung TSAI, Tzu-Huan CHENG
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Publication number: 20150136225Abstract: A method of manufacturing a solar cell module includes preparing a solar cell substrate including a support substrate, an electric power generating layer that receives light beams and generates electric power, and a conductive layer that is formed on the electric power generating layer, forming a resist layer on the conductive layer in such a manner that an exposed portion at which the conductive layer is exposed is formed, forming an electric conduction portion at a part of the exposed portion, and etching the conductive layer by using the resist layer and the electric conduction portion as a mask.Type: ApplicationFiled: November 14, 2014Publication date: May 21, 2015Inventor: Daisuke NAGANO
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Publication number: 20150129024Abstract: An electrical component, and method of making the component, includes a metallic article having a plurality of elongated elements that are configured to serve as electrical conduits for a photovoltaic cell. The elongated elements are interconnected such that the metallic article forms a unitary, free-standing piece. An elongated element in the plurality of elongated elements has an expansion segment along its length.Type: ApplicationFiled: November 13, 2013Publication date: May 14, 2015Applicant: GTAT CORPORATIONInventors: Robert Brainard, David Tanner
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Publication number: 20150132872Abstract: Various embodiments may relate to a device for the surface treatment of a substrate, including a processing head, which is mounted rotatably about an axis of rotation, and which comprises multiple gas outlets, which are at least partially implemented on a radial outer edge of the processing head.Type: ApplicationFiled: April 26, 2013Publication date: May 14, 2015Inventors: Juergen Bauer, Gerhard Doell, Klaus-Dieter Bauer, Philipp Erhard, Frank Vollkommer
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Publication number: 20150129027Abstract: Production of a silicon wafer coated with a passivation layer. The coated silicon wafer may be suitable for use in photovoltaic cells which convert energy from light impinging on the front face of the cell into electrical energy.Type: ApplicationFiled: April 25, 2013Publication date: May 14, 2015Applicant: DOW CORNING CORPORATIONInventors: Syed Salman Asad, Guy Beaucarne, Pierre Descamps, Vincent Kaiser, Patrick Leempoel
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Publication number: 20150129031Abstract: A back contact solar cell is described which includes a semiconductor light absorbing layer; a first-level metal layer (M1), the M1 metal layer on a back side of the light absorbing layer, the back side being opposite from a front side of the light absorbing layer designed to receive incident light; an electrically insulating backplane sheet backside of said solar cell with the M1 layer, the backplane sheet comprising a plurality of via holes that expose portions of the M1 layer beneath the backplane sheet; and an M2 layer in contact with the backplane sheet, the M2 layer made of a sheet of pre-fabricated metal foil material comprising a thickness of between 5-250 ?m, the M2 layer electrically connected to the M1 layer through the via holes in the backplane sheet.Type: ApplicationFiled: November 12, 2014Publication date: May 14, 2015Inventors: Mehrdad M. Moslehi, Thom Stalcup, Karl-Josef Kramer, Anthony Calcaterra, Virendra V. Rana, Sean M. Seutter, Pawan Kapur, Michael Wingert
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Publication number: 20150129030Abstract: A photovoltaic solar cell is described that, according to one example embodiment, includes a semiconductor light absorbing layer and a dielectric stack on at least one of a front side of the light absorbing layer or a back side of the light absorbing layer. The dielectric stack includes a tunneling dielectric layer being sufficiently thin for charge carriers to tunnel across, and an overlaying dielectric layer being a different material than the overlaying dielectric. The solar cell also includes an electrically conductive contact physically contacting the overlaying dielectric. The electrically conductive contact and the overlaying dielectric together have either a work function suitable for selective collection of electrons that closely matches a conduction band of the light absorbing layer, or a work function suitable for selective collection of holes that closely matches a valence band of the light absorbing layer.Type: ApplicationFiled: November 11, 2014Publication date: May 14, 2015Inventors: Pawan Kapur, Heather Deshazer, Mohammed Islam, Mehrdad M. Moslehi
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Patent number: 9029186Abstract: A method for forming an electrode of a solar battery on an electrode forming face of a semiconductor substrate, comprises: applying a resin containing a conductor material to be the electrode onto an electrode forming region of the electrode forming face; causing a pattern transfer member, on which a reverse pattern obtained by reversing a pattern of the electrode is formed, to face the electrode forming face, and registering the pattern transfer member on a position in which the electrode is to be formed in the electrode forming face; pressing the pattern transfer member against the electrode forming face to transfer the electrode pattern to the resin containing the conductor material; separating the pattern transfer member from the resin containing the conductor material; and baking the electrode pattern transferred to the resin containing the conductor material to form the electrode on the electrode forming face of the substrate.Type: GrantFiled: August 6, 2009Date of Patent: May 12, 2015Assignee: Mitsubishi Electric CoporationInventor: Makoto Doi
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Patent number: 9029184Abstract: To provide a resource-saving photoelectric conversion device with excellent photoelectric conversion characteristics. Thin part of a single crystal semiconductor substrate, typically a single crystal silicon substrate, is detached to structure a photoelectric conversion device using a thin single crystal semiconductor layer, which is the detached thin part of the single crystal semiconductor substrate. The thin part of the single crystal semiconductor substrate is detached by a method in which a substrate is irradiated with ions accelerated by voltage, or a method in which a substrate is irradiated with a laser beam which makes multiphoton absorption occur. A so-called tandem-type photoelectric conversion device is obtained by stacking a unit cell including a non-single-crystal semiconductor layer over the detached thin part of the single crystal semiconductor substrate.Type: GrantFiled: March 17, 2009Date of Patent: May 12, 2015Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventors: Shunpei Yamazaki, Akihisa Shimomura
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Patent number: 9029188Abstract: A method for manufacturing a solar cell is discussed. The method may include injecting first impurity ions at a first surface of a substrate by using a first ion implantation method to form a first impurity region, the substrate having a first conductivity type and the first impurity ions having a second conductivity type, and the first impurity region having the second conductivity type; heating the substrate with the first impurity region to activate the first impurity region to form an emitter region from the first impurity region; etching the emitter region from a surface of the emitter region to a predetermined depth to form an emitter part from the emitter region; and forming a first electrode on the emitter part to connect to the emitter part and a second electrode on a second surface of the substrate to connect to the second surface of the substrate.Type: GrantFiled: May 23, 2014Date of Patent: May 12, 2015Assignee: LG Electronics Inc.Inventors: Jungmin Ha, Junyong Ahn, Jinho Kim
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Publication number: 20150125990Abstract: The present disclosure presents a partially-transparent (see-through) three-dimensional thin film solar cell (3-D TFSC) substrate. The substrate includes a plurality of unit cells. Each unit cell structure has the shape of a truncated pyramid, and its parameters may be varied to allow a desired portion of sunlight to pass through.Type: ApplicationFiled: October 6, 2014Publication date: May 7, 2015Inventors: Mehrdad M. Moslehi, David Xuan-Qi Wang
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Publication number: 20150122639Abstract: A chemically passivated photoelectrode, having a conductive substrate, a layer of conductive oxide, preferably zinc oxide (ZnO), over the conductive substrate, and an ultrathin layer of a chemically inert semiconductor material coating the conductive oxide layer, is disclosed. The ultrathin layer of chemically inert semiconductor material, which may be less than 5 nm thick, increases the efficiency of water splitting through passivation of surface charge traps and chemical stability in harsh environments, as opposed to being photoactive. A method of manufacture and a solar cell having the photoelectrode are also disclosed.Type: ApplicationFiled: October 31, 2014Publication date: May 7, 2015Inventors: Mingzhao Liu, Chang-Yong Nam, Charles T. Black
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Publication number: 20150122319Abstract: A method of making a doped titanium oxide coating in a float glass manufacturing process and the coated glass article made thereby wherein the dopant is a niobium or tantalum compound. The doped titanium oxide coating preferably exhibits an electrical conductivity >1×10?3 S/cm.Type: ApplicationFiled: July 28, 2011Publication date: May 7, 2015Inventors: David A. Strickler, Yu Wang, Jun Ni, Troy D. Manning
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Publication number: 20150122326Abstract: A solar cell device including an electrode formed by applying a conductive paste containing at least a conductive powder, glass frit and an organic vehicle onto a semiconductor substrate provided with a silicon nitride layer on a surface thereof and firing the applied conductive paste, wherein the electrode has a structure with a front electrode layer containing silver as a main component, a glass layer containing tellurium glass as a main component, and a silicon oxide layer containing plural silver particles precipitated by the firing. The solar cell device is provided with an electrode formed using a conductive paste not containing lead glass and has good solar cell characteristics.Type: ApplicationFiled: January 12, 2015Publication date: May 7, 2015Inventors: Yuji AKIMOTO, Masami NAKAMURA, Naoto SHINDO, Tadashi KANASAKU
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Patent number: 9023253Abstract: The present invention provides a conductive paste characterized by a crystal-based corrosion binder being combined with a glass frit and mixed with a metallic powder and an organic carrier. Methods for preparing each components of the conductive paste are disclosed including several embodiments of prepare Pb—Te—O-based crystal corrosion binder characterized by melting temperatures in a range of 440° C. to 760° C. and substantially free of any glass softening transition upon increasing temperature. Method for preparing the conductive paste includes mixture of the components and a grinding process to ensure all particle sizes in a range of 0.1 to 5.0 microns. Method of applying the conductive paste for the formation of a front electrode of a semiconductor device is presented to illustrate the effectiveness of the crystal-based corrosion binder in transforming the conductive paste to a metallic electrode with good ohmic contact with semiconductor surface.Type: GrantFiled: March 7, 2013Date of Patent: May 5, 2015Assignee: Soltrium Technology, LtdInventors: Xiaoli Liu, Ran Guo, Delin Li
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Patent number: 9024178Abstract: A solar cell element includes: a transparent body; a LixAg1-x layer (0.001?x?0.05) having a thickness (2-15 nm); a ZnO layer having an arithmetical mean roughness (20-760 nm); a transparent conductive layer; and a photoelectric conversion layer including n-type and p-type layers, further includes n-side and p-side electrodes, the ZnO layer is composed of ZnO columnar crystal grains grown on the LixAg1-x layer; each ZnO grain has a longitudinal direction along a normal line of the body, and has a width increasing from the LixAg1-x layer toward the transparent conductive layer, and has a width which appears by cutting each ZnO grain along the normal line, and has a R2/R1 ratio (1.1-1.6); where R1 represents the width of one end of the ZnO grain, the one end being in contact with the surface of the LixAg1-x layer; and R2 represents the width of the other end of the ZnO grain.Type: GrantFiled: December 30, 2013Date of Patent: May 5, 2015Assignee: Panasonic Intellectual Property Management Co., Ltd.Inventor: Tomoyuki Komori
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Patent number: 9024179Abstract: The invention is directed to a polymer thick film conductive composition comprising (a) a conductive silver-coated copper powder; and (b) an organic medium comprising two different resins and organic solvent, wherein the ratio of the weight of the conductive silver-coated copper powder to the total weight of the two different resins is between 5:1 and 45:1. The invention is further directed to a method of electrode grid and/or bus bar formation on thin-film photovoltaic cells using the composition and to cells formed from the method and the composition.Type: GrantFiled: April 9, 2014Date of Patent: May 5, 2015Assignee: E I du Pont de Nemours and CompanyInventor: Jay Robert Dorfman
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Patent number: 9023682Abstract: A method for producing a photovoltaic solar cell, including the following steps: A. texturizing a front (2) of a semiconductor substrate; B. generating a selective emitter doping on the front (2) of the semiconductor substrate by generating on the front (2) a first low-doped region (4) and a local high-doped region (3) within the first low-doped region; and C. applying at least one metal emitter contact structure to the front (2) of the semiconductor substrate, at least in the regions of local high doping, wherein, between method steps B and C, a respective silicon oxide layer (5a, 5b) is generated in a method step B1 simultaneously on the front and back of the semiconductor substrate via thermal oxidation.Type: GrantFiled: June 16, 2011Date of Patent: May 5, 2015Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung E.V.Inventors: Sebastian Mack, Ulrich Jager, Andreas Wolf, Daniel Biro, Ralf Preu, Gero Kastner
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Publication number: 20150114446Abstract: A multilayer back electrode for a photovoltaic thin-film solar cell, including: at least one bulk back electrode layer, at least one, ohmic, contact layer, obtained by applying at least one ply containing/essentially made of at least one metal chalcogenide, selected from molybdenum, tungsten, tantalum, cobalt, and/or niobium, and the chalcogen being selected from selenium and/or sulfur, with physical or chemical gas phase deposition while using at least one metal chalcogenide source, or obtained by applying at least one metal ply (first ply), the first ply and the bulk back electrode layer not corresponding in their composition, in the particular metal used or, if multiple metals are in the metal ply and the bulk back electrode layer, with regard to at least one, in particular all of these metals (Mo, W, Ta, Nb, and/or Co) and a metal chalcogenide ply (second ply), use of the back electrode for manufacturing thin-film solar cells and modules, photovoltaic thin-film solar cells and modules containing the backType: ApplicationFiled: February 18, 2013Publication date: April 30, 2015Applicant: Robert Bosch GmbHInventor: Volker Probst
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Publication number: 20150114448Abstract: A solar module having at least one solar cell on the rear-side surface of which a metallization layer is formed, and having a further solar cell, which is electrically connected to the solar cell by means of a conductive connector, the rear-side surface of the solar cell having at least one first surface region, at which the metallization layer is formed with a first layer thickness, and a second surface region, at which the metallization layer has an opening or is formed with a second layer thickness, which is smaller than the first layer thickness, the connector being attached to the solar cell by means of an adhesively-bonded connection in the second surface region.Type: ApplicationFiled: October 23, 2014Publication date: April 30, 2015Inventors: Johannes WENDT, Matthias HOFMANN, Matthias HEIMANN