Yield Patents (Class 716/56)
  • Patent number: 8839159
    Abstract: A computer determines a component optimal yield point for each component of the plurality of components, where the component optimal yield point represents the process parameter values where maximum yield is achieved for a component. The computer determines a weight factor for each component of the plurality of components, where the weight factor represents an importance of a component to the semiconductor device. The computer then determines an overall optimal yield point based on the component yield point and weight factor determined for each component of the plurality of components, the overall optimal yield point representing the process parameter values where maximum yield is achieved for the semiconductor device.
    Type: Grant
    Filed: January 17, 2013
    Date of Patent: September 16, 2014
    Assignee: International Business Machine Corporation
    Inventors: Igor Arsovski, Aurelius L. Graninger
  • Patent number: 8839158
    Abstract: A pattern designing method, including the steps of carrying out transfer simulation calculation and step simulation calculation by using physical layout data produced from circuit design data, and comparing a result of the transfer simulation calculation and the step simulation calculation with a preset standard; and carrying out calculation for electrical characteristics by using parameters obtained from the physical layout when as a result of the comparison, the preset standard is fulfilled, and carrying out calculation for the electrical characteristics by reflecting the result of the transfer simulation calculation and the step simulation calculation in the parameters when as the result of the comparison, the preset standard is not fulfilled, thereby extracting the parameters.
    Type: Grant
    Filed: August 19, 2011
    Date of Patent: September 16, 2014
    Assignee: Sony Corporation
    Inventor: Kyoko Izuha
  • Patent number: 8832609
    Abstract: A method of preparing a set of target layout data for the application of a photolithographic friendly design (LFD) analysis or other photolithographic analysis. The target layout data is revised to remove areas or features prior to performing the LFD analysis. The features removed include features that have been determined to print correctly, duplicate features and features that are not sensitive to variations in process conditions. The revised target layout is analyzed to determine if the features that remain will print correctly on a wafer.
    Type: Grant
    Filed: July 22, 2013
    Date of Patent: September 9, 2014
    Assignee: Mentor Graphics Corporation
    Inventors: Juan Andres Torres Robles, William S. Graupp, Mark C. Simmons
  • Patent number: 8826198
    Abstract: Model-Based Sub-Resolution Assist Feature (SRAF) generation process and apparatus are disclosed, in which an SRAF guidance map (SGM) is iteratively optimized to finally output an optimized set of SRAFs as a result of enhanced signal strength obtained by iterations involving SRAF polygons and SGM image. SRAFs generated in a prior round of iteration are incorporated in a mask layout to generate a subsequent set of SRAFs. The iterative process is terminated when a set of SRAF accommodates a desired process window or when a predefined process window criterion is satisfied. Various cost functions, representing various lithographic responses, may be predefined for the optimization process.
    Type: Grant
    Filed: May 13, 2013
    Date of Patent: September 2, 2014
    Assignee: ASML Netherlands B.V.
    Inventors: Min-Chun Tsai, Been-Der Chen, Yen-Wen Lu
  • Patent number: 8826195
    Abstract: A method comprises providing a non-transitory, machine-readable storage medium storing a partial netlist of at least a portion of a previously taped-out integrated circuit (IC) layout, representing a set of photomasks for fabricating an IC having the IC layout such that the IC meets a first specification value. A computer identifies a proper subset of a plurality of first devices in the IC layout, such that replacement of the proper subset of the first devices by second devices in a revised IC layout satisfies a second specification value different from the first specification value. At least one layout mask is generated and stored in at least one non-transitory machine readable storage medium, accessible by a tool for forming at least one additional photomask, such that the set of photomasks and the at least one additional photomask are usable to fabricate an IC according to the revised IC layout.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: September 2, 2014
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Meng-Xiang Lee, Li-Chung Hsu, Shih-Hsien Yang, Ho Che Yu, King-Ho Tam, Chung-Hsing Wang
  • Patent number: 8812999
    Abstract: A method comprises: (a) transforming a layout of a layer of an integrated circuit (IC) or micro electro-mechanical system (MEMS) to a curvilinear mask layout; (b) replacing at least one pattern of the curvilinear mask layout with a previously stored fracturing template having approximately the same shape as the pattern, to form a fractured IC or MEMS layout; and (c) storing, in a non-transitory storage medium, an e-beam generation file including a representation of the fractured IC or MEMS layout, to be used for fabricating a photomask.
    Type: Grant
    Filed: January 2, 2013
    Date of Patent: August 19, 2014
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Ru-Gun Liu, Wen-Hao Cheng, Chih-Chiang Tu, Shuo-Yen Chou
  • Patent number: 8806387
    Abstract: Systems and methods for process simulation are described. The methods may use a reference model identifying sensitivity of a reference scanner to a set of tunable parameters. Chip fabrication from a chip design may be simulated using the reference model, wherein the chip design is expressed as one or more masks. An iterative retuning and simulation process may be used to optimize critical dimension in the simulated chip and to obtain convergence of the simulated chip with an expected chip. Additionally, a designer may be provided with a set of results from which an updated chip design is created.
    Type: Grant
    Filed: May 29, 2009
    Date of Patent: August 12, 2014
    Assignee: ASML Netherlands B.V.
    Inventors: Yu Cao, Wenjin Shao, Ronaldus Johannes Gijsbertus Goossens, Jun Ye, James Patrick Koonmen
  • Patent number: 8806390
    Abstract: An integrated circuit verification system provides an indication of conflicts between an OPC suggested correction and a manufacturing rule. The indication specifies which edge segments are in conflict so that a user may remove the conflict to achieve a better OPC result. In another embodiment of the invention, edge segments are assigned a priority such that the correction of a lower priority edge does not hinder a desired OPC correction of a higher priority edge.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: August 12, 2014
    Assignee: Mentor Graphics Corporation
    Inventor: George P. Lippincott
  • Patent number: 8799833
    Abstract: A method for generating a layout for a device having FinFETs from a first layout for a device having planar transistors is disclosed. The planar layout is analyzed and corresponding FinFET structures are generated in a matching fashion. The resulting FinFET structures are then optimized. Dummy patterns and a new metal layer may be generated before the FinFET layout is verified and outputted.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: August 5, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Clement Hsingjen Wann, Chih-Sheng Chang, Yi-Tang Lin, Ming-Feng Shieh
  • Patent number: 8799834
    Abstract: Among other things, one or more techniques and systems for performing design layout are provided. An initial design layout is associated with an electrical component, such as a standard cell. The initial design layout comprises a first pattern, such as a mandrel pattern, and a second pattern, such as a passive fill pattern. An initial cut pattern is generated for the initial design layout. Responsive to identifying a design rule violation associated with the initial cut pattern, the initial design layout is modified to generate a modified initial design layout. An updated cut pattern, not resulting in the design rule violation, is generated based upon the modified initial design layout. The updated cut pattern is applied to the modified initial design layout to generate a final design layout. The final design layout can be verified as self-aligned multiple patterning (SAMP) compliant.
    Type: Grant
    Filed: January 30, 2013
    Date of Patent: August 5, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company Limited
    Inventors: Huang-Yu Chen, Li-Chun Tien, Ken-Hsien Hsieh, Jhih-Jian Wang, Chin-Chang Hsu, Chin-Hsiung Hsu, Pin-Dai Sue, Ru-Gun Liu, Lee-Chung Lu
  • Patent number: 8793627
    Abstract: Methodology enabling designs with a reduced V0 distance to M1 inner vertex restriction is disclosed. Embodiments include determining a limiting parameter ? for manufacture of an SAV proximate to an M1 inner vertex; defining a coordinate system in terms of horizontal and vertical distances x and y, respectively, between the SAV and the M1 inner vertex angle; calculating ? as a function of x and y; simulating the calculation of ? as a function of x and y; calculating a baseline angle ?1 as a function of x and y; simulating calculation of the baseline angle ?1 as a function of x and y; extracting a 3? value of the baseline angle ?1 from the simulation; and designing a semiconductor cell with an SAV proximate to an M1 inner vertex, the cell having a limiting parameter ? minimum value equal to the 3? value of the baseline angle ?1.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: July 29, 2014
    Assignee: GlobalFoundries Inc.
    Inventors: Jason E. Stephens, Marc Tarabbia
  • Patent number: 8788981
    Abstract: In a method and apparatus for quantitatively evaluating two-dimensional patterns, a reference coordinate system is set in order to convert pattern edge information (one-dimensional data) acquired by measurement using an existing critical dimension machine into coordinate data. Thus, a pattern is converted into coordinate information. Next, a function formula is determined from this coordinate information by approximate calculation and a pattern is represented by the mathematical expression y=f(x). Integrating y=f(x) in the reference coordinate used when calculating the coordinate data gives the area of the pattern, whereby it is possible to convert the coordinate data to two-dimensional data.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: July 22, 2014
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Mihoko Kijima, Kyoungmo Yang, Shigeki Sukegawa, Takumichi Sutani
  • Patent number: 8782574
    Abstract: A system and method for integrated circuit design are disclosed to enhance manufacturability of circuit layouts by applying layout processing to handle imperfections such as jogs in integrated circuit design layouts. The layout processing may be applied to jogs in the original integrated circuit design layout or jogs created post-design by process biases, as well as design rule check and Boolean processes or process compensation.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: July 15, 2014
    Inventors: Youping Zhang, Weinong Lai
  • Patent number: 8775977
    Abstract: Provided is a system and method for assessing a design layout for a semiconductor device level and for determining and designating different features of the design layout to be formed by different photomasks by decomposing the design layout. The features are designated by markings that associate the various device features with the multiple photomasks upon which they will be formed and then produced on a semiconductor device level using double patterning lithography, DPL, techniques. The markings are done at the device level and are included on the electronic file provided by the design house to the photomask foundry. In addition to overlay and critical dimension considerations for the design layout being decomposed, various other device criteria, design criteria processing criteria and their interrelation are taken into account, as well as device environment and the other device layers, when determining and marking the various device features.
    Type: Grant
    Filed: February 15, 2011
    Date of Patent: July 8, 2014
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Chin-Chang Hsu, Wen-Ju Yang, Hsiao-Shu Chao, Yi-Kan Cheng, Lee-Chung Lu
  • Patent number: 8773927
    Abstract: A memory tracking circuit controls discharge duration of a tracking bit-line based on (i) a signal received at the far end of a tracking row after a propagation delay and (ii) a signal applied to a transistor-based gate delay. The tracking circuit (i) extends the discharge duration when one or more of (a) the propagation delay and (b) the transistor-based gate delay is shorter than an uncontrolled discharge duration of the tracking bit-line, and (ii) does not extend the discharge duration otherwise. Based on the discharge duration, the tracking circuit activates a reset signal that resets a clock-pulse generator to switch the memory from an access operation to a recess state. Controlling the discharge duration, and consequently the reset signal, based on the propagation delay and the gate delay allows the clock-pulse generator to adjust access times to account for the memory array configuration and process, temperature, and voltage conditions.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: July 8, 2014
    Assignee: LSI Corporation
    Inventors: Donald Albert Evans, Rasoju Veerabadra Chary, Richard John Stephani, Bijan Kumar Ghosh, Ronald Brian Steele
  • Patent number: 8762899
    Abstract: A method of via patterning mask assignment for a via layer using double patterning technology, the method includes determining, using a processor, if a via of the via layer intercepts an underlying or overlaying metal structure assigned to a first metal mask. If the via intercepts the metal structure assigned to the first metal mask, assigning the via to a first via mask, wherein the first via mask aligns with the first metal mask. Otherwise, assigning the via to a second via mask, wherein the second via mask aligns with a second metal mask different from the first metal mask.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: June 24, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Burn Jeng Lin, Tsai-Sheng Gau, Ru-Gun Liu, Wen-Chun Huang
  • Publication number: 20140173535
    Abstract: Systems and methods for determining a chip yield are disclosed. One method includes obtaining a first probability distribution function modeling variations within a chip and a second probability distribution function modeling variations between dies. Further, a discontinuous first level integration is performed with the first probability distribution function and a continuous second level integration is performed by a hardware processor based on the second probability function to determine the chip yield.
    Type: Application
    Filed: December 17, 2012
    Publication date: June 19, 2014
    Applicant: International Business Machines Corporation
    Inventors: CARL J. RADENS, AMITH SINGHEE
  • Patent number: 8756536
    Abstract: The present invention provides a generation method of generating data for a mask pattern to be used for an exposure apparatus including a projection optical system for projecting a mask pattern including a main pattern and auxiliary pattern onto a substrate, including a step of setting a generation condition under which the auxiliary pattern is generated, and a step of determining whether a value of an evaluation function describing an index which indicates a quality of an image of the mask pattern calculated, wherein if it is determined that the value of the evaluation function falls outside a tolerance range, the generation condition is changed to set a new generation condition.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: June 17, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventor: Tadashi Arai
  • Patent number: 8751975
    Abstract: A method includes determining model parameters for forming an integrated circuit, and generating a techfile using the model parameters. The techfile includes at least two of a C_worst table, a C_best table, and a C_nominal table. The C_worst table stores greatest parasitic capacitances between layout patterns of the integrated circuit when lithography masks comprising the layout patterns shift relative to each other. The C_best table stores smallest parasitic capacitances between the layout patterns when the lithography masks shift relative to each other. The C_nominal table stores nominal parasitic capacitances between the layout patterns when the lithography masks do not shift relative to each other. The techfile is embodied on a tangible non-transitory storage medium.
    Type: Grant
    Filed: May 23, 2012
    Date of Patent: June 10, 2014
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Ke-Ying Su, Hsiao-Shu Chao, Yi-Kan Cheng
  • Patent number: 8745552
    Abstract: A method comprises: accessing data representing a layout of a layer of an integrated circuit (IC) comprising a plurality of polygons defining circuit patterns to be divided among a number (N) of photomasks for multi-patterning a single layer of a semiconductor substrate, where N is greater than one. For each set of N parallel polygons in the layout closer to each other than a minimum separation for patterning with a single photomask, at least N?1 stitches are inserted in each polygon within that set to divide each polygon into at least N parts, such that adjacent parts of different polygons are assigned to different photomasks from each other. Data representing assignment of each of the parts in each set to respective photomasks are stored in a non-transitory, computer readable storage medium that is accessible for use in a process to fabricate the N photomasks.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: June 3, 2014
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Hsien-Yu Tseng, Shih-Kai Lin, Chin-Shen Lin, Yu-Sian Jiang, Heng-Kai Liu, Mu-Jen Huang, Chien-Wen Chen
  • Patent number: 8745553
    Abstract: An approach is provided for applying post graphic data system (GDS) stream enhancements back to the design stage. Embodiments include receiving a data stream of an integrated circuit design layout from a design stage, determining one or more design constructs based on an analysis of the data stream, determining one or more instructions to implement the one or more design constructs at the design stage, and sending the instructions to the design stage to implement the one or more design constructs.
    Type: Grant
    Filed: August 23, 2012
    Date of Patent: June 3, 2014
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Swamy Muddu, Sriram Madhavan, Shobhit Malik
  • Patent number: 8745545
    Abstract: Systems and methods are disclosed for a stochastic model of mask process variability of a photolithography process, such as for semiconductor manufacturing. In one embodiment, a stochastic error model may be based on a probability distribution of mask process error. The stochastic error model may generate a plurality of mask layouts having stochastic errors, such as random and non-uniform variations of contacts. In other embodiments, the stochastic model may be applied to critical dimension uniformity (CDU) optimization or design rule (DR) sophistication.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: June 3, 2014
    Assignee: Micron Technology, Inc.
    Inventors: Ming-Chuan Yang, Jung H. Woo
  • Patent number: 8739077
    Abstract: Methods for modifying a physical design of an electrical circuit used in the manufacture of a semiconductor device, and methods for fabricating an integrated circuit, are provided. In an embodiment, a method includes providing a circuit design layout that has a plurality of element patterns. A first library of problematic sections is provided. An initial circuit section and an additional circuit section within the circuit design layout are determined to match problematic sections in the first library, and the initial and additional circuit sections have overlapping peripheral boundaries. A second library of replacement sections is provided. The replacement sections correspond to the problematic sections. The circuit sections that match the problematic sections are replaced with a replacement section that corresponds to the respective problematic sections to form the final circuit layout. Boundary characteristics of the replacement sections are substantially the same as the circuit sections replaced thereby.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: May 27, 2014
    Assignee: Globalfoundries, Inc.
    Inventors: Piyush Pathak, Piyush Verma, Sarah N. McGowan
  • Patent number: 8739075
    Abstract: A method of making pattern data of a photomask pattern includes: the processes of adding, to each of first cells, information of the first cell higher than the first cell on the basis of a hierarchical structure; selecting, from the first cells included in one level of the hierarchical structure, the first cell identical to one of the first cells included in a level higher than the one level and the first cell placed inside two or more of the first cells included in a level immediately higher than the one level, and forming a cell group with the selected first cells; making pattern data of the first cells not included in the cell group in consideration of the optical proximity effect and forming a fourth cell group with second cells including the pattern data; and replacing the first cells with the corresponding second cells in input data.
    Type: Grant
    Filed: March 17, 2009
    Date of Patent: May 27, 2014
    Assignee: Fujitsu Semiconductor Limited
    Inventors: Muneto Saito, Koichi Suzuki, Mitsuo Sakurai, Norimasa Nagase
  • Patent number: 8739083
    Abstract: A layout decomposition method and a method for manufacturing a semiconductor device applying the same are provided. According to the layout decomposition method, a design layout is received by the logic processer of a computing system. A design rule for layout decomposition is then identified by the logic processer, including identifying the loose areas (areas with loosely distributed features) and dense areas (areas with densely distributed features) on a substrate, and identifying first areas with odd-numbered features and second areas with even-numbered features on the substrate. Next, a first mask with a first pattern and a second mask with a second pattern are generated corresponding to results of design rule identification by the computing system.
    Type: Grant
    Filed: November 14, 2012
    Date of Patent: May 27, 2014
    Assignee: United Microelectronics Corp.
    Inventor: Yu-Cheng Tung
  • Patent number: 8719736
    Abstract: A method for correcting topography proximity effects (TPE) for an integrated circuit (IC) design is described. This method includes dividing the IC design into a plurality of levels (z-direction). Each level can be decomposed into one or more elementary geometries. These elementary geometries can be top view geometries, cross-sectional geometries, half-plane geometries, geometries with single slope sides, and/or geometries with multiple slope sides. The one or more elementary geometries can be compared to primitives in a library. A transfer matrix can be generated using the matching primitives and the elementary geometries. A disturbance matrix can be calculated based on the transfer matrix. This disturbance matrix can advantageously capture a spectrum of a reflective electric field from a spectrum of an incident electric field. Wave propagation through a photoresist layer can be performed using the disturbance matrix for the plurality of levels.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: May 6, 2014
    Assignee: Synopsys, Inc.
    Inventors: Hongbo Zhang, Nikolay Voznesenskiy, Qiliang Yan, Ebo Kwabena Gyan Croffie
  • Patent number: 8713490
    Abstract: A mechanism is provided for mitigating aging of a set of components in the data processing system. A modeled age of a component in the set of components is identified. A desired aging requirement for the component is identified and a determination is made as to whether the modeled age of the component is greater than the desired age of the component. Responsive to the modeled age of the component being greater than the desired age of the component, a policy is implemented to mitigate the aging of the component.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: April 29, 2014
    Assignee: International Business Machines Corporation
    Inventors: Malcolm S. Allen-Ware, Ronald J. Bolam, Alan J. Drake, Charles R. Lefurgy, Barry P. Linder, Steven W. Mittl, Karthick Rajamani
  • Patent number: 8713484
    Abstract: Some embodiments of the invention provide a manufacturing aware process for designing an integrated circuit (“IC”) layout. The process receives a manufacturing configuration that specifies a set of manufacturing settings for a set of machines to be used to manufacture an IC based on the IC layout. The process defines a set of design rules based on the specified manufacturing configuration. The process uses the set of design rules to design the IC layout. Some embodiments of the invention provide a design aware process for manufacturing an integrated circuit (“IC”). The process receives an IC design with an associated set of design properties. The process specifies a manufacturing configuration that specifies a set of manufacturing settings for a set of machines to be used to manufacture the IC, where the specified set of manufacturing settings are based on the set of design properties. The process manufactures the IC based on the manufacturing settings.
    Type: Grant
    Filed: March 24, 2010
    Date of Patent: April 29, 2014
    Assignee: Cadence Design Systems, Inc.
    Inventors: Louis K. Scheffer, Akira Fujimura
  • Patent number: 8707221
    Abstract: Embodiments of the invention include systems and methods for automatically predicting production yield for a circuit assembly according to attributes of its components and defect data mapped thereto. Embodiments receive a proposed design specification for a circuit assembly, including bill of materials (BOM) and schematic data, at a yield prediction environment. The yield prediction environment maps a set of attributes to each component in the BOM and maps a set of possible defects to each component according to its attributes. Defects may be further mapped to a manufacturing process assigned to populate each component in the circuit assembly. The defects are associated with predicted frequencies of occurrence, which can be used to roll up a yield prediction for the circuit assembly. Embodiments further allow “what-if” analyses to be performed so that different yield prediction results can be compared according to different form factor options and/or different manufacturing process options.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: April 22, 2014
    Assignee: Flextronics AP, LLC
    Inventor: Michael Anthony Durkan
  • Patent number: 8701055
    Abstract: The present disclosure provides a system and method of designing an integrated circuit. A plurality of devices are selected and properties assigned to each of the plurality of devices. These plural devices having assigned properties are then combined into a macro cell whereby a density gradient pattern is generated for the macro cell. Layout dependent effect (LDE) parameters are determined for the macro cell as a function of the combination of plural devices, and electrical performance characteristics for the macro cell are simulated. A layout distribution of the plurality of devices within the macro cell can then be determined as a function of one or more of the simulated electrical performance characteristics, determined LDE parameters, and generated density gradient pattern. A design layout of an integrated circuit can be generated corresponding to the layout distribution for the macro cell.
    Type: Grant
    Filed: December 7, 2012
    Date of Patent: April 15, 2014
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Hui Yu Lee, Chi-Wen Chang, Jui-Feng Kuan, Wen-Shen Chou
  • Patent number: 8701057
    Abstract: An integrated circuit (IC) is designed that includes one variant having a plurality of a modular circuits communicatively coupled together and a second variant having a sub-set of the plurality of modular circuits. The modular circuits are then laid out on a wafer for fabricating each of the variants of the IC. The layout includes routing communicative couplings between the sub-set of the modular circuits of the second variant to the other modular circuits of the first variant in one or more metallization layers to be fabricated last. Fabricating the IC is then started, up to but not including the one or more metallization layers to be fabricated last. One or more of the plurality of variants of the IC is selected based upon a demand predicted during fabrication. Fabrication then continues with the last metallization layers of the IC according to the selected layout.
    Type: Grant
    Filed: April 11, 2011
    Date of Patent: April 15, 2014
    Assignee: Nvidia Corporation
    Inventor: Brian Kelleher
  • Patent number: 8694928
    Abstract: The present invention relates generally to methods and apparatuses for test pattern selection for computational lithography model calibration. According to some aspects, the pattern selection algorithms of the present invention can be applied to any existing pool of candidate test patterns. According to some aspects, the present invention automatically selects those test patterns that are most effective in determining the optimal model parameter values from an existing pool of candidate test patterns, as opposed to designing optimal patterns. According to additional aspects, the selected set of test patterns according to the invention is able to excite all the known physics and chemistry in the model formulation, making sure that the wafer data for the test patterns can drive the model calibration to the optimal parameter values that realize the upper bound of prediction accuracy imposed by the model formulation.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: April 8, 2014
    Assignee: ASML Netherlands B.V.
    Inventors: Yu Cao, Wenjin Shao, Jun Ye, Ronaldus Johannes Gljsbertus Goossens
  • Patent number: 8689151
    Abstract: A method, system, and computer program product for improving printability of a design of an integrated circuit (IC) using pitch-aware coloring for multi-patterning lithography (MPL) are provided in the illustrative embodiments. A first shape is identified in a layout of the IC corresponding to the design as being apart by a first distance from a second shape. The first distance is a forbidden distance and at least equal to a minimum distance requirement of a lithography system. A determination is made that the first shape and the second shape are colored using a first color. The first shape is changed to a second color, such that even though the first distance is at least equal to the minimum distance requirement of the lithography system, the first and the second shapes are placed on different masks to print the design, thereby improving the printability of the design.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: April 1, 2014
    Assignee: International Business Machines Corporation
    Inventors: Kanak Behari Agarwal, Shayak Banerjee
  • Publication number: 20140089871
    Abstract: For improving wafer fabrication, yield and lifetime of wafers are predicted by determining coefficients of a yield domain for wafer yield prediction and a lifetime domain for a wafer lifetime prediction, an integral domain, an electric/layout domain, a metrology/defect domain, and a machine sensor domain in a hierarchical manner. With the aid of the hierarchically-determined coefficients, noises in prediction can be reduced so that precision of prediction results of the yields or the lifetimes of wafers can be raised.
    Type: Application
    Filed: December 8, 2013
    Publication date: March 27, 2014
    Applicant: UNITED MICROELECTRONICS CORP.
    Inventors: Hsin-Ming Hou, Ji-Fu Kung
  • Patent number: 8656323
    Abstract: The process for designed based assessment includes the following steps. First, the process defines multiple patterns of interest (POIs) utilizing design data of a device and then generates a design based classification database. Further, the process receives one or more inspection results. Then, the process compares the inspection results to each of the plurality of POIs in order to identify occurrences of the POIs in the inspection results. In turn, the process determines yield impact of each POI utilizing process yield data and monitors a frequency of occurrence of each of the POIs and the criticality of the POIs in order to identify process excursions of the device. Finally, the process determines a device risk level by calculating a normalized polygon frequency for the device utilizing a frequency of occurrence for each of the critical polygons and a criticality for each of the critical polygons.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: February 18, 2014
    Assignee: KLA-Tencor Corporation
    Inventors: Allen Park, Youseung Jin, SungChan Cho, Barry Saville
  • Patent number: 8645875
    Abstract: A method and system for quantifying manufacturing complexity of electrical designs randomly places simulated defects on image data representing electrical wiring design. The number of distinct features in the image data without the simulated defects and the number of distinct features in the image data with the simulated defects are determined and the differences between the two obtained. The difference number is used as an indication of shorting potential or probability that shorts in the wiring may occur in the electrical wiring design. The simulating of the defects in the image data may be repeated and the difference value from each simulation or run may be used to obtain a statistical average or representative shorting potential or probability for the design.
    Type: Grant
    Filed: October 28, 2010
    Date of Patent: February 4, 2014
    Assignee: International Business Machines Corporation
    Inventors: Michael S. Cranmer, Richard P. Surprenant
  • Patent number: 8645881
    Abstract: A method and an apparatus to perform statistical static timing analysis have been disclosed. In one embodiment, the method includes performing statistical analysis on performance data of a circuit from a plurality of libraries at two or more process corners using a static timing analysis module, and estimating performance of the circuit at a predetermined confidence level based on results of the statistical analysis during an automated design flow of the circuit without using libraries at the predetermined confidence level.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: February 4, 2014
    Assignee: Cadence Design Systems, Inc.
    Inventors: Harish Kriplani, Shiang-Tang Huang
  • Patent number: 8645880
    Abstract: A method for determining kernels in a sum of coherent systems (SOCS) approximation is provided. Information for an object to be simulated in a manufacturing process is determined. For example, information based on geometries that are included in a layout or mask is determined. A set of kernels from a transmission cross coefficient (TCC) matrix are also determined. The set of kernels may be weighted by importance values in an order of importance. The kernels may then be re-ordered based on the information for the object. These kernels are then re-ordered in the SOCS series to reflect their order of importance. The SOCS series of kernels is then truncated at the number of kernels desired. Accordingly, by re-ordering the kernels that may be more relevant to the object to include higher weights, when the truncation occurs, the kernels that are most relevant may be included in the SOCS approximation.
    Type: Grant
    Filed: November 12, 2010
    Date of Patent: February 4, 2014
    Assignee: Mentor Graphics Corporation
    Inventor: Konstantinos Adam
  • Patent number: 8631375
    Abstract: Solutions for efficiently implementing a via into a multi-level integrated circuit layout are disclosed. In various embodiments, a method of creating a multi-level integrated circuit layout with at least one via is disclosed, the method including: providing at least two layers of the multi-level integrated circuit layout; and selecting a via for connecting the at least two layers, wherein the selecting includes retrieving the via from a via library including a plurality of via types, the plurality of via types prioritized in the via library according to a predicted manufacturing yield for each of the plurality of vias.
    Type: Grant
    Filed: April 10, 2012
    Date of Patent: January 14, 2014
    Assignee: International Business Machines Corporation
    Inventors: Robert R. Arelt, Jeanne P. S. Bickford, Andrew D. Huber, Gustavo E. Tellez, Karl W. Vinson, Tina Wagner
  • Patent number: 8627239
    Abstract: A mask blank is provided by forming a plurality of films, including at least a thin film to be a transfer pattern, on a board. At the time of patterning a resist film of the mask blank according to pattern data, film information to check with a pattern is obtained for each of a plurality of the films.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: January 7, 2014
    Assignee: Hoya Corporation
    Inventors: Hiroyuki Ishida, Tamiya Aiyama, Koichi Maruyama
  • Patent number: 8621401
    Abstract: The invention relates to a method of selecting a set of illumination conditions of a lithographic apparatus, in a process for transferring an integrated circuit layout to a target substrate. The layout is comprised of a number of polygon patterns having a predetermined geometrical relation relative to each other. An initial set of illumination conditions is provided and a plurality of polygon patterns requiring illumination conditions critical for circuit functionality. For the initial set of illumination conditions a local cost number is calculated, defining a difference measure of at least one critical dimension, between the polygon pattern and a transferred polygon pattern as a function of illumination condition. For each polygon pattern the cost numbers are aggregated; and the illumination conditions are varied so as to select an optimal set of illumination conditions having an optimized aggregated cost number.
    Type: Grant
    Filed: January 8, 2010
    Date of Patent: December 31, 2013
    Assignee: Takumi Technology Corporation
    Inventors: Martinus Maria Berkens, Anurag Mittal
  • Patent number: 8615724
    Abstract: Embodiments of the invention include systems and methods for automatically predicting production yield for a circuit assembly according to attributes of its components and defect data mapped thereto. Embodiments receive a proposed design specification for a circuit assembly, including bill of materials (BOM) and schematic data, at a yield prediction environment. The yield prediction environment maps a set of attributes to each component in the BOM and maps a set of possible defects to each component according to its attributes. Defects may be further mapped to a manufacturing process assigned to populate each component in the circuit assembly. The defects are associated with predicted frequencies of occurrence, which can be used to roll up a yield prediction for the circuit assembly. Embodiments further allow “what-if” analysis to be performed so that different yield prediction results can be compared according to different form factor options and/or different manufacturing process options.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: December 24, 2013
    Assignee: Flextronics AP LLC
    Inventor: Michael Anthony Durkan
  • Patent number: 8612904
    Abstract: Embodiments of the invention provide approaches for optimizing illumination and polarization for advanced optical lithography. Specifically, an illumination pupil plane of an illumination source is bisected into a plurality of elements. Preferred elements of the illumination pupil plane are selected for a set of integrated circuit (IC) design features. An imaging performance of the set of IC design features for the preferred elements is evaluated at different polarization states to determine an optimal illumination and polarization condition for each IC design feature. Imaging performance of the combined IC design features, evaluated at various optimal illumination and polarization outcomes synthesized at different intensity ratios, is reviewed against a set of design tolerance requirements to finalize optical illumination and polarization conditions for the entire IC design.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: December 17, 2013
    Assignee: GLOBAL FOUNDRIES Inc.
    Inventors: Chang A. Wang, Norman Chen, Chidam Kallingal
  • Publication number: 20130332894
    Abstract: In one aspect, the present invention is directed to a technique of, and system for simulating, verifying, inspecting, characterizing, determining and/or evaluating the lithographic designs, techniques and/or systems, and/or individual functions performed thereby or components used therein. In one embodiment, the present invention is a system and method that accelerates lithography simulation, inspection, characterization and/or evaluation of the optical characteristics and/or properties, as well as the effects and/or interactions of lithographic systems and processing techniques.
    Type: Application
    Filed: August 20, 2013
    Publication date: December 12, 2013
    Applicant: ASML NETHERLANDS B.V.
    Inventors: Jun YE, Yen-Wen LU, Yu CAO
  • Patent number: 8607168
    Abstract: Techniques for model calibration and alignment of measurement contours of printed layout features with simulation contours obtained with a model are disclosed. With various implementations of the invention, contour point errors are determined. Based on the contour point errors and a cost function, values of alignment parameters may be determined. The values of alignment parameters may be used to realign the measurement contours for model calibration. The alignment may be conducted concurrently with model calibration.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: December 10, 2013
    Assignee: Mentor Graphics Corporation
    Inventors: Ir Kusnadi, Thuy Q Do, Yuri Granik, John L Sturtevant
  • Patent number: 8601410
    Abstract: Methods of forming arrays of small, densely spaced holes or pillars for use in integrated circuits are disclosed. Various pattern transfer and etching steps can be used, in combination with pitch-reduction techniques, to create densely-packed features. Conventional photolithography steps can be used in combination with pitch-reduction techniques to form superimposed patterns of crossing elongate features with pillars at the intersections. Spacers are simultaneously applied to sidewalls of both sets of crossing lines to produce a pitch-doubled grid pattern. The pillars facilitate rows of spacers bridging columns of spacers.
    Type: Grant
    Filed: July 12, 2012
    Date of Patent: December 3, 2013
    Assignee: Micron Technology, Inc.
    Inventor: David H. Wells
  • Patent number: 8601416
    Abstract: A method includes (a) generating a set of samples, each sample representing a respective set of semiconductor fabrication process variation values; (b) selecting a first subset of the set of samples based on a probability of the set of semiconductor fabrication process variation values corresponding to each sample; (c) estimating a yield measure for a semiconductor product based on relative sizes of the set of samples and the first subset, without performing a Monte Carlo simulation; and (d) outputting an indication that a design modification is appropriate, if the estimated yield measure is below a specification yield value.
    Type: Grant
    Filed: June 28, 2012
    Date of Patent: December 3, 2013
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chin-Cheng Kuo, Wei-Yi Hu, Jui-Feng Kuan, Yi-Kan Cheng
  • Patent number: 8594963
    Abstract: A method of predicting product yield may include determining defect characteristics for a product based at least in part on inspection data associated with critical layers of the product, determining yield loss for each of the critical layers, and estimating product yield based on the determined yield loss of the critical layers. A corresponding apparatus is also provided.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: November 26, 2013
    Assignee: Macronix International Co., Ltd.
    Inventors: Hsiang-Chou Liao, Che-Lun Hung, Tuung Luoh, Ling-Wuu Yang, Ta-Hone Yang, Kuang-Chao Chen
  • Patent number: 8595655
    Abstract: Methods and systems for lithographic simulation and verification comprising a process in the frequency domain or in the spatial domain of calculating intensity at a location (x, y) for a number of defocus values. In addition, evaluating the intensity calculation result to determine if the intensity level will result in the mask pattern being written onto a wafer. The verification process may be calculated in the spatial domain or in the frequency domain. The calculations may be done such that full focus window calculations may be obtained by isolating the defocus parameter “z” in the calculations.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: November 26, 2013
    Assignee: Micron Technology, Inc.
    Inventors: Fei Wang, William A. Stanton
  • Patent number: 8589826
    Abstract: Some embodiments include methods in which a mathematical representation of a photomask construction is defined, with such representation comprising a plurality of pillars that individually contain a plurality of distinct layers. Each of the layers has two or more characteristic parameters which are optimized through an optimization loop. Subsequently, specifications obtained from the optimization loop are utilized to form actual layers over an actual reticle base. Some embodiments include photomask constructions in which a radiation-patterning topography is across a reticle base, with such topography including multiple pillars that individually contain at least seven distinct layers.
    Type: Grant
    Filed: January 25, 2013
    Date of Patent: November 19, 2013
    Assignee: Micron Technology, Inc.
    Inventors: William Stanton, Fei Wang