Abstract: A profile straightening apparatus 5 for a profiling system which is used to produce a metal profile 4 by roll profiling along a longitudinal axis of the metal profile. The profile straightening apparatus is intended for correcting axial deviations of the metal profile from a prescribed profile geometry, and includes a frame 8 and having at least two interacting correction rollers 6, 7, which are mounted in the frame, receive the metal profile between them and, in relation to the longitudinal axis of the metal profile, are adjustable in two radial directions and also in at least one direction of rotation. The profile straightening apparatus is equipped with force measuring sensors for any forces Fy, Fz acting in the metal profile in one or both radial directions and for any torques Mx acting in the metal profile in a direction of rotation about the longitudinal axis.

Abstract: A form rolling apparatus for applying in-feed form rolling to a rod-shaped material includes a support portion configured to support the rod-shaped material to be axially rotatable, a round die formed with die teeth on an outer periphery thereof, the die teeth configured to be positioned facing an outer periphery surface of the rod-shaped material, and a moving device moving the round die so that a distance of axes of the round die and the rod-shaped material changes. The die teeth includes forming die teeth for generating gear teeth on the outer periphery surface of the rod-shaped material and finishing die teeth enhancing a tooth surface precision of the generated gear teeth by engaging with the generated gear tooth and rotating. The finishing die teeth are formed in a configuration each having an addendum that does not come to contact a bottom land of the generated gear teeth.

Abstract: Methods to drive material conditioning machines are described. An example method includes determining a first torque of a first roller of a material conditioning machine through which the strip material moves, calculating a second torque of a second roller of the material conditioning machine based on a relationship between the second torque and the first torque, and maintaining the relationship between the second torque and the first torque by adjusting the second torque after a change in the first torque.

Abstract: Apparatus and methods to drive material conditioning machines are described. An example apparatus includes a first plurality of work rolls to process a strip material and a second plurality of work rolls to process the strip material. The example apparatus also includes a motor to drive the second plurality of work rolls. The motor is to apply a first rolling torque to the second plurality of work rolls that is different than a second rolling torque applied to the first plurality of work rolls.

Abstract: A roller hemming device capable of correcting a positional error between a robot manipulator and a workpiece, and carrying out a pre-hemming and/or hemming process with appropriate pressing force. The roller hemming device has a position detecting part adapted to detect a current position of a roller attached to a front end of the robot manipulator; a force sensor arranged between a wrist section of the robot manipulator and the roller; and a controller adapted to control the position of the roller by using an output of the position detecting part and an output of the force sensor, so that pressing force applied to a mold by the roller is a predetermined value.

Abstract: The present invention provides a rolling mill of a plate or a sheet which eliminates rolling trouble due to warping of the rolled material and wavy shaped flatness defects running through the plate or sheet width direction such as “waviness”, “full waves, and “small waves” by providing a pair of a top and bottom work rolls, a pair of electric motors independently driving the pair of rolls, and control means for controlling one electric motor using the roll rotational speed as a control target value and controlling the other electric motor using the rolling torque applied to the rolled material from the work roll driven by that electric motor becoming substantially constant as a control target and using the drive torque as a control amount and a control technique of such a rolling mill of a plate or a sheet.

Abstract: A coiling device (1) for coiling or uncoiling a strip (2), has at least one coiler (5), an optional drive roll (7) associated with the coiler (5), and a control device (10) for the coiler (5) and the optional drive roll (7). The control device (10) operates the coiling device (1) in such a way that a current strip temperature and/or a current microstructure property of the strip is/are determined by taking measurements or calculating a model, the control device (10) determines a current desired torque value (MH,MR) from the actual value or a variable derived therefrom, and the control device (10) operates the coiler (5) and the optional drive roll (7) by the current desired torque value (MH,MR). The coiling device (1) has the advantage of improving the coiling quality as well as the strip quality in terms of the strip thickness and width.

Abstract: There is described a method for applying a coolant to a rolled product and/or to at least one cylinder of a roll stand provided with a rolling gap. During the method the following steps can occur: determining a total cooling rate applicable according to the effective power in the rolling gap, determining the cooling rate for several areas according to a flatness distribution determined b a flatness measuring system, wherein the difference in the cooling rate is determined by comparing the totality of the thus determined cooling rates with a predetermined total cooling rate and is used for determining the components of an additional cooling rate for the areas taking into account the top and lower limits of the cooling rate thereof. Said procedure is repeated in such a way that the coolant differences remain above a predefinable value.

Abstract: An apparatus is disclosed having a plurality of cold rolling installations which each have a roll stand movable along a linear path and having at least one roll which is fixed rotatably to the roll stand, a drive connected to the roll stand and having an electric motor so adapted that the roll stand is drivable in an oscillating movement along the linear path, and a feed clamping saddle for feeding a blank. The apparatus has an electric control having at least two control outputs, wherein each control output is connected to the electric motor of the drive of a roll stand and wherein the control is so adapted that in operation of the apparatus it so controls the electric motors that they drive at least two of the roll stands with an adjustable phase displacement between the oscillating movements of the roll stands.

Abstract: A control apparatus of a press machine in which a motor performance torque is fluctuated in accordance with a rotational angle of the rotating body in the case of rotating the motor at a fixed instruction speed. The control apparatus includes an angle detecting apparatus detecting a rotational angle of the rotating body, a torque determining apparatus determining a necessary motor torque in correspondence to a characteristic of the press machine on the basis of a value of the rotational angle input from the angle detecting apparatus, and a speed adjusting apparatus increasing the rotational instruction speed of the motor to a value more than the fixed instruction speed, at the rotational angle of the rotating body in which the necessary motor torque becomes smaller than a predetermined motor torque reference value.

Abstract: There is provided a driving apparatus of an electric motor for a reduction roll that can improve maximization of rolling performance and a speed decrease amount by making maximal use of torque that various electric motors can generate during material entry.

Abstract: A driving device driving motors of rolling rolls that corrects asymmetry between top and bottom roll driving systems of a twin-drive rolling mill in which top and bottom rolling rolls are driven by upper and lower motors, respectively, so that torques propagate to the top and bottom rolling rolls simultaneously. To this end, an upper/lower axis system imbalance correction section that corrects inequalities of torques propagating to the top and bottom rolling rolls is provided in either one or both of an upper motor control section that controls the upper motor and a lower motor control section that controls the lower motor in a driving device of motors for rolling rolls used in a rolling mill. The top and bottom rolling rolls are driven by the upper motor and the lower motor, respectively, and one of the upper motor and the lower motor is located on a rolled material. Thus, torques propagate to the top and bottom rolling rolls simultaneously.

Abstract: The invention concerns a method and a device for controlling the overlapping of levelling rollers in a planishing machine comprising two levelling trains each bearing a series of rollers (4, 4?) with parallel axes. The invention is particularly applicable to sheets and strip products of great thickness and high hardness requiring little roller overlap. The method is characterized in that it consists in measuring at least the overall value of the torques transmitted to the planishing rollers by the motors, in determining the actual value of the torques used for planishing the product, in comparing the determined value with the reference value of the torque provided by the presetting model and in acting on the members (3, 3?) regulating the roller overlap to maintain the value of the thus determined torque at the reference value (Refc).

Abstract: The invention relates to a method and a device for controlling the final thickness of a rolled product (B) at the outlet of a rolling mill including at least two roll stands (1–5) operating in tandem and associated with a general speed control system of the different stands, and to a device for controlling the reduction in thickness and in tension of the product (B) in each space (10–50) between two successive stands. According to the invention, the control device performs, in real time, dynamic balance, between the different stands (1–5), of the torques applied, in each stand, on the working rolls (T, T?), without any noticeable disturbance of the final thickness h5 of the product (B) at the outlet of the plant. The invention enables, in particular, to optimise the productivity of a tandem rolling mill, without any engine overloading risks.

Abstract: The invention relates to a method and a device for controlling the final thickness of a rolled product (B) at the outlet of a rolling mill including at least two roll stands (1-5) operating in tandem and associated with a general speed control system of the different stands, and to a device for controlling the reduction in thickness and in tension of the product (B) in each space (10-50) between two successive stands.

Abstract: A round die type form rolling apparatus comprises: a pair of die moving blocks 15a, 15b rotatably supporting a pair of round dies 12a, 12b; four beam shafts 19 disposed around the rolling position of a work 33 being rolled by the round dies 12a, 12b and extending between the pair of die moving blocks 15a, 15b; and a push mechanism 20 for moving the pair of die moving blocks 15a, 15b toward each other. The die moving blocks 15a, 15b are moved, guided by the beam shafts 19, toward each other and the reaction forces generated between a pair of the round dies 12a, 12b by the rolling pressure are shared by the beam shafts 19 to prevent the round dies from escaping outwardly upwardly due to the reaction force from the work that is generated when the rolling pressure is applied to the work. This arrangement improves the machining precision of the work.

Abstract: In order to prevent a preceding strip from being oversupplied on a delivery side of a coiling pinch rolls and to prevent a leading end of the following material from being over supplied on an entrance side of the coiling pinch rolls, to provide a strip coiling method in which a strip sent from a rolling mill is cut to a predetermined length by a strip shear (102), and a cut strip is coiled by a mandrel (107) of a coiler (104) via a coiling pinch rolls (105) disposed on a delivery side of a strip shear (102), characterized in that after a tail end of the strip coiled by the mandrel (107) via the coiling pinch rolls (105) is cut by the strip shear (102), a circumferential speed of the coiling pinch rolls (105) is higher than a transfer speed of the following material immediately after the cutting operation and lower than a coiling speed of the strip coiled by the mandrel (107).

Abstract: Method and device to reduce and eliminate vibrations in a rolling stand for plane rolled products comprising working rolls associated with by motor a kinematic chain, there being included nozzles to deliver a mixture of water and lubricant to the surface of each of the working rolls; the method providing to measure the effective value of torque transmitted to each of the working rolls and to selectively vary the percentage of lubricant contained in the mixture delivered to each of the working rolls according to the effective torque measured.

Abstract: The value of the rolling torque is measured at each frame through which a metal product passes, and the measurement is performed at the moment when said product reaches the following frame, at which point the frame at which the measurement is performed is switched over to torque regulation. The last frame reached by the product remains in speed regulation and it acts as a controlling frame for all other frames situated upstream therefrom so as to enable them to conserve torque equal to their respective reference torques by adapting their speeds. Once the reference torque measurements have been stored in the control system, regulation is obtained by making use of a distribution key for the stresses between the frames.

Abstract: A roll machine is provided. A plurality of rolls are disposed in a stack to define a plurality of nips therebetween adapted to treat a material web. At least two of the plurality of rolls are driven rolls. A drive control commonly controls the driven rolls. The drive control varies a driving torque distribution of the driven rolls over time. A method for operating the above roll machine is also provided, where the method includes changing a driving torque distribution of said driven rolls.