Abstract: When an opposite direction shift for obtaining a required equivalent roll crown and a same direction shift for wear dispersion are used in combination, a difference occurs in the roll gap at both edge portions in the width direction of a rolling target material. Therefore, the difference between a work-side screw down position and a drive-side screw down position is changed so that the roll gap difference between both the edge portions in the width direction of the rolling target material is made close to zero. As a result, the distance between the work roll shafts on a work side and a drive side is changed, so that the roll gap difference at both ends in the width direction of the rolling target material approaches zero. Therefore, the wear of the work rolls can be dispersed while maintaining the equivalent roll crown.

Abstract: A plate thickness schedule calculation method includes a plurality of steps. One step acquires a rolling model expression including a roll force model or a motor power model. Another step determines whether or not a parameter restriction has occurred that restricts at least one parameter of roll force, motor power and a reduction rate in each rolling stand. Further another step is to select a first derived function when no parameter restriction occurs and to select a second derived function when the parameter restriction has occurred in accordance with a result of the determination for each rolling stand. Still another step modifies each delivery side plate thickness in each rolling stand using a matrix including the one derived function selected from the first derived function and the second derived function in accordance with the result of the determination.

Abstract: An apparatus and method for calibrating an automated wire bending machine is provided that includes a camera system comprising a camera and a lens configured with a focal plane fixedly positioned relative to a bending surface provided on the automated wire bending machine. The disclosed apparatus and method further includes a processor device configured to interpret images captured by the camera system. The apparatus and method measures an actual angle formed in a wire while a bent portion of the wire is substantially within the focal plane of the camera system, and a memory device stores values generated during a calibration sequence of the automated wire bending machine. The values correspond to the actual angle and a target angle provided for the calibrating of the automated wire bending machine.

Abstract: A combined device for bending and cutting ribbon-shaped elements is described, comprising first guiding and supporting means (1, 101) adapted to allow positioning a ribbon-shaped element (T, T1), second guiding and supporting means (3, 103) adapted to prevent the rotation of the ribbon-shaped element (T, T1) with respect to an axis belonging to a plane on which the ribbon-shaped element (T, T1) rests, first translating means (41, 1041) and rotation means (4, 104) adapted to move a tool (5, 105) with respect to the second guiding and supporting means (3, 103); the second guiding and supporting means (3, 103) comprise a portion of bending profile (8, 108) adapted to bend the ribbon-shaped element (T, T1) and a portion of cutting profile (9, 109) adapted to cut the ribbon-shaped element (T, T1). A method is further described for bending and cutting ribbon-shaped elements performed through such device.

Abstract: Machines for bending profiles, metal sheets and the like are provided. Such machines include those having a structure or frame and a bending device with three rollers. The axis (x1) of the first roller is fixed relative to the structure or frame, while the axes (x2, x3) of the second and third rollers are movable relative to each other, and hence each relative to the axis (x1) of the first roller, so as to define a curved path with an adjustable radius of curvature along which the material to be bent is caused to move passing between said rollers. The bending device may further include an adjustment mechanism for adjusting the position of the axes (x2, x3) of the second and third rollers with two degrees of freedom. The adjustment mechanism may include a pair of tilting arms hinged to the structure or frame so as to tilt about respective fixed axes of rotation (x4, x5) oriented parallel to the axes (x1, x2, x3) of the three rollers.

Abstract: A manufacturing method of a seamless metal pipe includes determining whether a preceding-stage stand group is used in outer diameter reduction or in thickness reduction of a hollow shell; and performing elongating on the hollow shell, into which a mandrel bar is inserted, based on the determination. In addition, in the elongating, when the preceding-stage stand group is used in the outer diameter reduction, the hollow shell is rolled in a state where an inner surface of the hollow shell does not come into contact with the mandrel bar in the preceding-stage stand group, and the hollow shell is rolled in a state where the inner surface of the hollow shell comes into contact with the mandrel bar in the succeeding-stage stand group.

Abstract: Described is a procedure for controlling the shape of a complex metal profile obtained by a successive series of a plurality of bends of a metal sheet on a panel bender machine equipped with a data processing and functions control unit for the machine comprising the entering in the processing unit of data relative to a drawing of the complex profile with physical coordinates, as well as data relative to the thickness of the metal sheet and the distance from the axis of the panel bender machine of the metal sheet-profile edge, and conversion of the drawing supplied with physical coordinates into a digital image with imaging coordinates. The nominal profile processed as above is shown on a suitable display superimposed on the image of the complex profile of the metal sheet acquired by a suitably positioned TV camera. A visual control the correspondence between the two superimposed profiles is then performed on the display.

Abstract: A method for determining the rolling or guiding gap of the roll stands or guide stands in a multi-stand rolling mill positions a comparison scale at at least one stand, preferably at the first and the last stand, and subsequently the rolling or guiding gap of the respective stand is determined. In this method, a camera is arranged at one of the input or output sides and a transmitter for a reference device, a reference transducer and/or a reference scale is arranged at the other of the input or output sides before the comparison scale is positioned, such that adjustment operations at the camera can subsequently be avoided.

Abstract: A device and method for roller swaging a tube and a fitting using a tapered mandrel acting on forming rollers and having a rack body that supports lead screws that are rotated by a rack motor where the lead screws are used to move the rack drive head and the axial position of the mandrel. The mandrel is supported by a roller bearing having roller elements that are parallel to the rotational axis of the mandrel. A position sensor is attached between the rack body and the rack drive head to indirectly measure the position of the mandrel and/or a position sensor can be used to directly measure the position of the mandrel. The drive motor drives a primary drive shaft through a torque sensor to a secondary drive shaft to a roller swaging assembly and to the mandrel. The swage rollers in the roller swaging assembly are forced outward by the tapered mandrel to swage the tube and fitting.

Abstract: The invention relates to a method for controlling a side guide of a metal strip (1), in particular in the inlet or outlet of roll stands or driving apparatuses, wherein the side guide comprises a guide (2, 4) disposed laterally to the metal strip (1) on both sides of the metal strip (1), and the guides (2, 4) can be displaced independently of each other. One of the guides (2) is thereby driven by means of position control, and a second of the guides (4) is driven by means of force control, wherein forces of the metal strip (1) acting on the first guide (2) and the second guide (4) are measured. The target force for the second, force-controlled guide (4) is thereby prescribed as a function of the measured force on the first, position-controlled guide (2), wherein as the force on the first, position-controlled guide (2) increases, the target force for the second, force-controlled guide (4) is reduced.

Abstract: The invention relates to a method for suppressing the influence of roll eccentricities on the run-out thickness of a rolled stock, which runs through a rolling stand, roll eccentricities being identified by using a process model and taken into consideration in the determination of a correction signal for at least one final control element, preferably a final control element for the adjustment position, of the rolling stand, wherein the measured tensile force upstream of the rolling stand is fed to the process model to identify the roll eccentricities. According to the invention, variations in tensile force are fed back in a targeted manner to reduce the effects of periodic roll eccentricities on the rolled stock, whereas all other sources of variation are eliminated. A process model of the rolling nip and the rolls, preferably based on the observer principle, produces reliable data on the roll eccentricity.

Abstract: A gauge control apparatus reduces deviation of an actual plate thickness from a target plate thickness on the delivery side of a rolling mill, in all speed ranges, and produces good products by controlling plate thickness considering changes in the oil film thickness of oil film bearings of backup rolls and the deformation resistance of a rolled material with respect to rolling speeds. The gauge control apparatus computes an oil film thickness compensation value to compensate for increase and decrease of the gap resulting from a change in thickness of the oil film bearing attributable to rolling speeds, an acceleration compensation value to compensate for increase and decrease of plate thickness on the delivery side of the rolling mill resulting from a change in deformation resistance of the rolled material attributable to rolling speeds, and deviation of the predicted plate thickness from the target plate thickness, in consideration of the computed compensation values.

Abstract: An apparatus is disclosed having a plurality of cold rolling installations which each have a roll stand movable along a linear path and having at least one roll which is fixed rotatably to the roll stand, a drive connected to the roll stand and having an electric motor so adapted that the roll stand is drivable in an oscillating movement along the linear path, and a feed clamping saddle for feeding a blank. The apparatus has an electric control having at least two control outputs, wherein each control output is connected to the electric motor of the drive of a roll stand and wherein the control is so adapted that in operation of the apparatus it so controls the electric motors that they drive at least two of the roll stands with an adjustable phase displacement between the oscillating movements of the roll stands.

Abstract: During operation of a rolling mill, a rolling product running through the mill is machined by a machining device which is controlled by a controller, to which a target and an actual value of the roll product are fed after machining. The controller determines based on the target and the actual value, in conjunction with controller characteristic, a controlled variable for the machining device and outputs the controlled variable to the machining device which machines the roll product according to the output controlled variable. A detection device receives the actual value after machining and a corresponding actual value of the mill product before machining. Based on the temporal profiles of the actual values, the device dynamically determines the controller characteristic such that the variance of the actual value at least tends to be minimized after machining. The device also parameterizes the controller according to the determined control characteristic.

Abstract: A system for on-line property prediction for hot rolled coils in a hot strip mill of a steel plant, including a unit for capturing the chemistry from the steel making stage and providing the data on rolling schedule. Field devices are provided at the instrumentation level for measuring process parameters during hot rolling. A programmable logic controller is used for acquiring data of measured parameters from the field devices and feeding the data to a processor. Means is provided for conversion of the measured data from time domain to space domain using segment tracking. A computation module processes the converted space domain data for predicting mechanical properties along the length and through the thickness of the strip being rolled. A display unit displays the predicted properties. The data obtained can be stored in a data warehouse for future use. A unit provided in the system can collect the predicted properties and feed the same to the scheduling unit.

Abstract: The invention relates to a process for finish-machining of bearing positions on main bearing journals and connecting rod bearing journals of crankshafts for motor car engines, whereby the crankshafts have roundings between the bearing positions and transitions adjacent in each case to the bearing positions. The roundings are deep rolled with a deep rolling tool and then, while maintaining a distance interval to an individual transition in each case the bearing position concerned is machined with removal of material with a small cutting depth.

Abstract: A method is provided for controlling cold rolling of a sheet metal strip involving continuously passing the strip in at least two successive rolling stands, each stand including at least two driven rolls between which the strip moves and is plated. The method includes estimating the sliding variation in output of one rolling stand; and correcting the rotation speed of the rolls of at least one corrected rolling stand based on the estimated sliding variation.

Abstract: An elongation rolling control method is provided which can manufacture a hollow shell of high dimensional accuracy and can suppress rolling problems.

Abstract: A device for loading the guide surfaces of bearing chocks (LS) supported in the housing windows (SF) of rolling stands with pressure plates (DP) that can be placed on the guide surfaces and that can be loaded by a hydraulic piston (K) supported in the rolling stand housings (ST), wherein devices for measuring the pressure and devices (WM) for measuring the displacement of the piston are assigned to the hydraulic piston (K), and wherein the frictional force is eliminated by adjusting well-defined clearances between the bearing chocks (LS) and the guide surfaces.

Abstract: While a reference means having a positional relationship to the pass-line of a continuance mill determined in advance and caliber profile (area enclosed by the groove profile of a rolling roll) formed by a rolling roll at each stand are imaged within the same visual field and a position corresponding to the pass-line is calculated based on the region corresponding to the reference means within the taken image, the center position of the region corresponding to the caliber profile within the taken image is calculated and the misalignment amount of the caliber profile can be calculated based on the calculated center position and the calculated position corresponding to the pass-line. Accordingly, a misalignment amount can be measured accurately as long as images of the reference means and the caliber profile are taken within the same visual field.

Abstract: In the transverse wedge rolling machine as claimed in the invention the drive motor is a permanent magnet motor, especially a torque motor. Furthermore the rotational speed of the rollers is controlled depending on their rotary position.

Abstract: The invention relates to a method for detecting the vibrations of a roll stand (1) equipped with a hydraulic jack (6) as a device for adjusting the rolling rolls (4, 5). The hydraulic jack comprises a sensor (64) for measuring the position of the mobile portion relative to the fixed portion, this sensor supplying a digital signal (POS). In the method of the invention, the vibrations are detected by direct observation of the position signal (POS) and a comparison thereof relative to a spatio-temporal window (F) whose dimensions are determined as a function of the frequency to be detected. In accordance with the invention, it is possible to define different observation windows (F) suitable for the detection of different vibratory phenomena.

Abstract: This invention relates to an improved wheel rim rolling apparatus for use in producing a vehicle wheel rim. The wheel rim rolling apparatus includes a top roll assembly having upper rim tools adapted to engage a rim blank or a partially formed rim in order to impart a desired shape thereto, a moveable member and a non-moveable member. The upper rim tools are carried by the moveable member. A first position indicating member is attached to one of the moveable member and the non-moveable member of the top roll assembly. The first position indicating member is operative to generate a visual or readable output signal which is used for determining the position of the upper rim tools of the top roll assembly. A second position receiving member is attached to the other one of the moveable member and the non-moveable member of the top roll assembly. The second member is adapted to receive the visual or readable output signal from the first member to thereby indicate the position of the upper rim tools.

Abstract: The invention provides apparatus and methods for coiling and uncoiling a metal strip in which the angular position of a coiler is measured and an actuator is provided for a moveable roll, the moveable roll position being varied as a function of the coiler. The present invention aims to avoid tension variations in the metal which cause width and thickness variations in rolling operations for instance.

Abstract: An apparatus (5) for the deep rolling of recesses (4) and radii of crankshafts (1). The deep rolling is accomplished with the aid of deep-rolling rollers (8) which, during revolution of the crankshaft (1), penetrate into the recesses (4) or radii of the crankshaft (1) under application of a deep-rolling force and at an angle of approximately 35° and bring about a deformation in the crankshaft (1) itself. According to the invention, the depth of penetration of the deep-rolling rollers (8) in the crankshaft (1) is measured in the radial direction and the magnitude of the deep-rolling force is regulated as a function of the measured penetration depth in such a fashion that in the course of at least one revolution of the crankshaft (1) a plastic deformation corresponding to a predefined rolling depth is obtained at least at one of the two recesses (4) or radii of a relevant journal bearing (2) after the deep rolling.

Abstract: A rolling apparatus is proposed with four rolls arranged in the shape of a star whereby one drive unit each is assigned to the rolls and whereby an adjusting unit each precedes the rolls through which the rolls are arranged adjustably in a radial and an axial direction. The separate and comprehensive triggering of the individual rolls (3) always allows a symmetrical introduction of the rolling stock to and through the rolling apparatus.

Abstract: In order to improve a sheet metal forming machine comprising a machine frame, a first roller tool mounted on the machine frame for rotation about a first roller axis, a second roller tool which is rotatable about a second roller axis, interacts with the first roller tool and is mounted for rotation in a feed bearing which, for its part, can be moved and fixed in position in relation to the machine frame transversely to the first roller axis by means of a feed drive so that a feed position of the second roller tool relative to the first roller tool can be adjusted and a roller drive for at least one of the roller axes, in such a manner that this can be operated as simply as possible it is suggested that the feed drive be designed as a feed drive which can be controlled as to its position by a control and by means of which the second roller tool can be moved into feed positions predeterminable in a defined manner, that the roller drive be designed as a controllable roller drive and that roller axis positions of

Abstract: A monitoring and controlling system for monitoring and controlling various operating characteristics of machine components. The monitoring and controlling system includes a primary transceiver, with sensors and control devices, mounted integrally with the monitored component. The primary transceiver communicates with a secondary transceiver and receives its electrical power from the secondary transceiver without use of interconnecting communication or power cables. The integrated mounting of the primary transceiver and sensors within the monitored component without the use of interconnecting cables allows for replacement of the monitored component in harsh operating environments without the risk of damage to interconnecting electrical connectors and cables. The operating data detected by the sensor for the monitored component is communicated by the primary transceiver and the secondary transceiver to a monitoring network which analyzes the data to determine the need for maintenance of the monitored component.

Abstract: The present invention relates to a method for detecting chattering of a cold rolling mill rapidly and accurately, which occurs during cold rolling of a steel strips. The occurrence of the chattering is detected by a plurality of acoustic parameters derived from a sound measured in the vicinity of the cold rolling mill during the rolling. The acoustic parameters are the frequency range characteristic of the occurrence of the chattering, the acoustic intensities in the frequency bands which are n-th harmonics, the peak frequency of the acoustic frequency component distribution, the resonance factor, the peak intensity, and the like. A plurality of parameters may be provided by measuring and calculating the same parameter with different timing.

Abstract: There are disclosed a rolling mill capable of keeping a uniform plate thickness distribution and manufacturing a good-quality plate, and a rolling method. The rolling mill comprises working rolls movable in roll axis directions, profile-measuring means for measuring the profile of each of the working rolls, profile-estimating means for estimating the profile thereof, and a grinder for grinding each of the working rolls. The rolling mill also comprises instructing means for sending a command of grinding to the grinder at a time when the measured profile value or the estimated profile value regarding each of the working rolls reaches a given value.

Abstract: A method to eliminate the play between the chock (13) and the support element (16) in four-high rolling stands (10), the rolling stand (10) comprising working rolls (12) and back-up rolls (11) assembled on respective chocks (13, 14), support blocks (16) to support the chocks (13, 14) and a stationary housing (15), the support blocks (16) to support the chocks (13, 14) and a stationary housing (15), the support blocks (16) being arranged between the uprights of the stationary housing (15) and the relative chocks (13, 14) and supporting means for the crossover lateral displacement of the rolls (11, 12), the stand (10) also comprising transmission means to transmit a thrust (19) acting on the upper chock (13) and contrasting the rolling thrust (20), the method providing to define the value of the inward flection of the uprights of the housing (25) according to the value of the rolling thrust (20), to define the entity of play (21) resulting, with the uprights (15) in this condition of flection, between the chock

Abstract: A rolling mill stand having a pair of side shiftable rolls defining a roll gap profile therebetween varying along the length of the rolls according to a sixth order polynomial equation. The flatness of the strip exiting the rolling mill stand is controlled by determining the temperature profile of the rolls and adjusting the side shift positions of the rolls to compensate for the expansion of the rolls due to changes in the temperature of the rolls.

Abstract: The invention relates to a method of monitoring the distance between the rolls of the roll pairs in a rolling line that includes a plurality of mutually sequential roll units where each unit includes a roll pair and a roller guide for leading a bar section or billet into said unit during a rolling operation. According to the method, the roller guides are provides with vibration measuring means for continuously sensing vibrations in the roller guides. These vibrations are analyzed with respect to frequency, for determining the distance between the rolls of the roll pair that immediately precedes or follows the roller guide.

Abstract: A method and a machine for straightening sections by eliminating multi-axle deviations from the required section and from the required straightness using one or more straightening tools arranged, in series above and below the material to be straightened, on straightening axles which are parallel with one another. The adjustment of the straightening force and the adjustment of the horizontal inclination of the adjustable straightening axle are carried out hydraulically. The hydraulic system is configured so that a rapid change in position is possible either at the front and rear hydraulic cylinders or exclusively at the rear hydraulic cylinder in such a way that the straightening force and/or the horizontal inclination of the adjustable straightening axle can also be set during the straightening process.

Abstract: A position detector used with a roll stand having a fixed frame member and a roll-carrying member movable in a direction relative to the frame member, has first and second sleeves telescoping in the direction adjacent the members, a mount securing one of the sleeves to one of the members, and a fixed-length but elastically bendable link rod extending in the direction and having one end fixed to the other of the members and an opposite end fixed to the other of the sleeves. Thus on relative movement of the fixed and movable members the sleeves slide in the direction in each other. A sensor rod having one end fixed in the first sleeve extends in the direction into the second sleeve. A position sensor in the second sleeve juxtaposed with the sensor rod determines a position of the members relative to each other in the direction.

Abstract: Apparatus and method for crimping the side walls of a sheet metal building panel independently of a main crimper which crimps the belly of the panel. The depth and the position along the panel of the side crimp is adjusted independently of the main crimpers in relation to the radius the panel is being curved and the length of panel that has passed through the apparatus. The adjustment is controlled by a microprocessor. The microprocessor controls a hydraulic motor which drives a machine screw which activates a scissors-jack type linkage. Blocks holding the rotatably mounted crimping rollers are mounted on slides and attached to the linkage. As the linkage moves, the depth of the crimping rollers is adjusted. The rotation of the crimping rollers is hydraulically driven through a gear-sprocket rotary motion drive train.