Sensing Roll Rotation (e.g., Speed Or Distance) Patents (Class 72/10.3)
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Patent number: 10500621Abstract: A method for machining rolled stock (6) in a rolling train (2), the train including at least one rolling block (20, 20a, 20b) having at least two rolling stands (4) with each stand including at least one roll (13). Each rolling stand (4) has a separate drive (8) with a speed controller (14) for its roll (13). A time (tzw) that is dependent on the point in time (tB) that an actual loading moment is applied to the drive (8) of the first rolling stand (4) of the rolling block (20, 20a, 20b), for controlling the speed of the drive (8). An additional value (ZW), dependent on an expected actual loading moment, is fed to the speed controller (14) of each drive (8). Also, a rolling train (2) for machining rolled stock (6), is disclosed having the features above and having an open-loop/closed-loop control unit (24), in which software for the method is implemented.Type: GrantFiled: August 19, 2014Date of Patent: December 10, 2019Assignee: PRIMETALS TECHNOLOGIES GERMANY GMBHInventor: Bernhard Weisshaar
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Patent number: 8773647Abstract: A device for measuring a speed of a material includes a body unit disposed at an exit side of a rolling stand and placed below a material which is transferred from the rolling stand; and a speed measuring unit installed on the body unit and constructed to measure a speed of the material transferred from the rolling stand.Type: GrantFiled: December 28, 2010Date of Patent: July 8, 2014Assignee: Hyundai Steel CompanyInventors: Yong Kook Park, Gap Soo Lim
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Patent number: 8726708Abstract: A roller hemming device capable of correcting a positional error between a robot manipulator and a workpiece, and carrying out a pre-hemming and/or hemming process with appropriate pressing force. The roller hemming device has a position detecting part adapted to detect a current position of a roller attached to a front end of the robot manipulator; a force sensor arranged between a wrist section of the robot manipulator and the roller; and a controller adapted to control the position of the roller by using an output of the position detecting part and an output of the force sensor, so that pressing force applied to a mold by the roller is a predetermined value.Type: GrantFiled: October 19, 2010Date of Patent: May 20, 2014Assignee: Fanuc CorporationInventors: Takashi Sato, Ko Gika
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Patent number: 8720242Abstract: The present invention provides a rolling mill of a plate or a sheet which eliminates rolling trouble due to warping of the rolled material and wavy shaped flatness defects running through the plate or sheet width direction such as “waviness”, “full waves, and “small waves” by providing a pair of a top and bottom work rolls, a pair of electric motors independently driving the pair of rolls, and control means for controlling one electric motor using the roll rotational speed as a control target value and controlling the other electric motor using the rolling torque applied to the rolled material from the work roll driven by that electric motor becoming substantially constant as a control target and using the drive torque as a control amount and a control technique of such a rolling mill of a plate or a sheet.Type: GrantFiled: October 30, 2008Date of Patent: May 13, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Shigeru Ogawa, Atsushi Ishii, Yoji Nakamura, Yasuhiro Higashida
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Rolling of a strip in a rolling train using the last stand of the rolling train as a tension reducer
Patent number: 8676371Abstract: A rolling train for rolling a strip has a number of rolling stands and a coiler. The rolling stands have work and backing rolls. Data of the strip are fed to a control device of the rolling train which determines individual pass reductions for the rolling stands based on the data. It controls the main rolling stands and the coiler such that the strip is rolled in the main rolling stands according to the individual pass reductions and then coiled up. It determines the individual pass reductions such that they are zero and controls the rolling stand arranged directly upstream of the coiler such that—with respect to this main rolling stand—the tension in the strip on the outlet side is less than on the inlet side, but the strip runs through this rolling stand without undergoing any forming, at least on one side.Type: GrantFiled: July 1, 2008Date of Patent: March 18, 2014Assignee: Siemens AktiengesellschaftInventor: Berthold Botta -
Patent number: 8516869Abstract: In a multi-staged cold-rolling line, a strip is rolled. An actual rolling force of a last rolling stage of the cold-rolling line is detected and fed to a force control unit which determines a control parameter using the actual rolling force and a target rolling force and outputs a control parameter. An actual thickness is detected directly downstream of the last rolling stage and is sent to a thickness control unit which acts on the last rolling stage. Another actual strip thickness is detected directly upstream of the last rolling stage. Enter and exit speeds of the last rolling stage are detected and with a pre-determined final strip thickness following the last rolling stage fed to a setpoint determination unit which determines a target thickness which is used as a setpoint for another thickness control unitacting on the next to last rolling stage and receiving the other actual thickness value.Type: GrantFiled: March 9, 2009Date of Patent: August 27, 2013Assignee: Siemens AktiengesellschaftInventor: Hans-Joachim Felkl
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Patent number: 8424354Abstract: A hot-rolling plant (50) for the production of metal strips comprising a roughing stand (2), a reheating furnace (3) or a maintenance tunnel for maintaining the temperature of the product, a pre-finishing mill train (4), comprising three or four stands, a finishing mill train (5), comprising two or three stands, for finishing the product, in which the work rolls of one stand are provided with their own motor drive, independent one from each other, so as to allow the peripheral speeds of both of said work rolls to be autonomously varied under rolling load.Type: GrantFiled: April 2, 2007Date of Patent: April 23, 2013Assignee: Danieli & C. Officine Meccaniche S.p.A.Inventors: Milorad Pavlicevic, Alfredo Poloni, Simone Barcherini, Gianluca Bazzaro
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Patent number: 8408032Abstract: A regulation device (7) for a rolling stand (2) has a force regulator (8) and a position regulator (9) mounted underneath the force regulator. During operation of the regulation device, a rolling force target value (F*) and a rolling force actual value (F) are supplied to the force regulator (8). A regulating distance correcting value (ds1*) is determined by the force regulator (8) from the rolling force target value (F*) and the rolling force actual value (F). The regulating distance correcting value (ds1*), an excentricity compensation value (ds2*), and a regulating distance actual value (s) of a regulating element (6) are supplied to the position regulator (9). A correcting quantity (dq) is determined by the position regulator (9) from the values (ds1*, ds2*, s) supplied thereto and is delivered to the regulating element (6). The regulating distance of the regulating element (6) is changed according to the correcting quantity (dq).Type: GrantFiled: January 21, 2008Date of Patent: April 2, 2013Assignee: Siemens AktiengesellschaftInventors: Hans-Joachim Felkl, Dietrich Wohld
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Patent number: 8347681Abstract: A method is provided for controlling cold rolling of a sheet metal strip involving continuously passing the strip in at least two successive rolling stands, each stand including at least two driven rolls between which the strip moves and is plated. The method includes estimating the slippage variation in output of one rolling stand; and correcting the rotation speed of the rolls of at least one corrected rolling stand based on the estimated slippage variation.Type: GrantFiled: March 14, 2007Date of Patent: January 8, 2013Assignee: Converteam Technology Ltd.Inventor: Lionel Broussard
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Patent number: 8307678Abstract: A gauge control apparatus reduces deviation of an actual plate thickness from a target plate thickness on the delivery side of a rolling mill, in all speed ranges, and produces good products by controlling plate thickness considering changes in the oil film thickness of oil film bearings of backup rolls and the deformation resistance of a rolled material with respect to rolling speeds. The gauge control apparatus computes an oil film thickness compensation value to compensate for increase and decrease of the gap resulting from a change in thickness of the oil film bearing attributable to rolling speeds, an acceleration compensation value to compensate for increase and decrease of plate thickness on the delivery side of the rolling mill resulting from a change in deformation resistance of the rolled material attributable to rolling speeds, and deviation of the predicted plate thickness from the target plate thickness, in consideration of the computed compensation values.Type: GrantFiled: September 20, 2007Date of Patent: November 13, 2012Assignee: Toshiba Mitsubishi-Electric Industrial Systems CorporationInventor: Minoru Tachibana
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Patent number: 8302440Abstract: A thickness control apparatus of a reversing rolling mill has an entry thickness gauge that measures the thickness of the material to be rolled, and entry material speed detector that detects the speed of the material to be rolled. Measured thickness measured by the entry thickness gauge is tracked on the basis of the speed of the material to be rolled detected by the entry material speed detector. A mill delivery thickness calculator calculates thickness on the delivery side of the reversing rolling mill on the basis of the thickness on the entry side and the roll gap detected.Type: GrantFiled: April 12, 2007Date of Patent: November 6, 2012Assignee: Toshiba Mitsubishi-Electric Industrial Systems CorporationInventors: Tomoyuki Tezuka, Masashi Tsugeno
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Patent number: 8291736Abstract: Disclosed is a rolling mill comprising a roll stand with working rolls, a roll train located at the feeding end of the roll stand, and a control device. The working rolls form a roll gap. The control device triggers the roll stand such that the working rolls rotate at a certain peripheral speed while triggering the roll train located at the feeding end of the roll stand in such a way that the leading edge of the strip-shaped rolling stock reaches the roll gap at a feeding speed that is greater than the peripheral speed. The control device adjusts the peripheral speed and the feeding speed to each other in such a way that a potential angled position of the leading edge relative to the roll gap is at least reduced as a result of said adjustment.Type: GrantFiled: February 1, 2007Date of Patent: October 23, 2012Assignee: Siemens AktiengesellschaftInventor: Birger Schmidt
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Patent number: 8186195Abstract: A strip is fed a rolling stand of a multi-stand rolling mill with a known inlet thickness and exits with a strip thickness. Measurement parameters are determined that are characteristic of the inlet-side and outlet-side strip velocities. With the measurement parameters, the inlet-side and outlet-side strip velocities are determined with respect to the rolling stand. With the inlet thickness, the inlet-side and outlet-side strip velocities, the strip thickness is determined with respect to the rolling stand. Taking into account the determined strip thickness, further measures are taken. The measurement parameter for the inlet-side velocity is the roller peripheral velocity directly prior to the rolling stand. Alternatively or in addition, the measurement parameter for the outlet-side velocity is the roller peripheral velocity. The peripheral precession of the strip is modeled.Type: GrantFiled: February 10, 2009Date of Patent: May 29, 2012Assignee: Siemens AktiengesellschaftInventor: Hans-Joachim Felkl
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Patent number: 8047040Abstract: A wire winding apparatus for winding a wire on a bobbin includes a forming device forming the wire having a rounded cross section to have a polygonal cross section and a winding device winding the wire formed by the forming device on the bobbin.Type: GrantFiled: July 30, 2007Date of Patent: November 1, 2011Assignee: Aisin Seiki Kabushiki KaishaInventors: Nobutaka Kanoh, Hisashi Kato, Tetsuya Morita, Akinori Hoshino
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Patent number: 8020417Abstract: A method and device for controlling the final thickness of a rolled product at a tandem rolling mill exit which make it possible to remove the cyclic defects of the product thickness variation. The method includes using at least one rolling stand provided with hydraulic adjustment devices located on the tandem rolling mill exit and in compensating the cyclic defects of the product thickness variation generated upstream through the entire rolling mill on the stand with the aid of an adjuster (R) coordinated with the frequency of defects. The method and device are suitable for tandem cold rolling mills producing metal strips. The thickness defects are detectable by a thickness sensor.Type: GrantFiled: May 24, 2006Date of Patent: September 20, 2011Assignee: Siemens VAI Metals Technologies SASInventors: Michel Abi Karam, Stéphane Gouttebroze
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Patent number: 7918119Abstract: A method is disclosed for controlling the speed of a curved rotatably driven laying pipe through which a longitudinally moving product is directed to exit from the delivery end of the pipe as a helical formation of rings. The method comprises determining the maximum and minimum internal radii Rmax, Rmin of the pipe at the location of the maximum radius R of the pipe as measured from its rotational axis; continuously measuring the velocity Vp of the product entering the laying pipe; and, controlling the rotational speed of the laying pipe such that the rotational velocities Vmax, Vmin of the pipe at said maximum and minimum internal radii bracket a range containing the velocity Vp of the product.Type: GrantFiled: February 6, 2008Date of Patent: April 5, 2011Assignee: Siemens Industry, Inc.Inventor: T. Michael Shore
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Patent number: 7812558Abstract: There is provided a driving apparatus of an electric motor for a reduction roll that can improve maximization of rolling performance and a speed decrease amount by making maximal use of torque that various electric motors can generate during material entry.Type: GrantFiled: August 3, 2006Date of Patent: October 12, 2010Assignee: Toshiba Mitsubishi-Electric Industrial Systgems CorporationInventors: Ryuzo Mori, Wataru Fukushima, Katsuhiko Fukuma, Takashi Ishida
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Publication number: 20100206033Abstract: A driving device driving motors of rolling rolls that corrects asymmetry between top and bottom roll driving systems of a twin-drive rolling mill in which top and bottom rolling rolls are driven by upper and lower motors, respectively, so that torques propagate to the top and bottom rolling rolls simultaneously. To this end, an upper/lower axis system imbalance correction section that corrects inequalities of torques propagating to the top and bottom rolling rolls is provided in either one or both of an upper motor control section that controls the upper motor and a lower motor control section that controls the lower motor in a driving device of motors for rolling rolls used in a rolling mill. The top and bottom rolling rolls are driven by the upper motor and the lower motor, respectively, and one of the upper motor and the lower motor is located on a rolled material. Thus, torques propagate to the top and bottom rolling rolls simultaneously.Type: ApplicationFiled: November 19, 2007Publication date: August 19, 2010Applicant: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATIONInventors: Takashi Ishida, Ryuzo Mori, Wataru Fukushima, Sumiyasu Kodama
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Publication number: 20100050721Abstract: A thickness control apparatus of a reversing rolling mill has an entry thickness gauge that measures the thickness of the material to be rolled, and entry material speed detector that is detects the speed of the material to be rolled. Measured thickness measured by the entry thickness gauge is tracked on the basis of the speed of the material to be rolled detected by the entry material speed detector. A mill delivery thickness calculator calculates thickness on the delivery side of the reversing rolling mill on the basis of the thickness on the entry side and the roll gap detected.Type: ApplicationFiled: April 12, 2007Publication date: March 4, 2010Applicant: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATIONInventors: Tomoyuki Tezuka, Masashi Tsugeno
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Publication number: 20090235706Abstract: A method is provided for controlling cold rolling of a sheet metal strip involving continuously passing the strip in at least two successive rolling stands, each stand including at least two driven rolls between which the strip moves and is plated. The method includes estimating the sliding variation in output of one rolling stand; and correcting the rotation speed of the rolls of at least one corrected rolling stand based on the estimated sliding variation.Type: ApplicationFiled: March 14, 2007Publication date: September 24, 2009Applicant: CONVERTEAM SASInventor: Lionel Broussard
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Patent number: 7296450Abstract: A production apparatus for a tapered steel pipe which holds the two ends of the steel pipe by shafts on carriers and moves it in the axial direction while rotating it to draw it to a taper by an intermediate working roll, wherein the shaft of the working roll is inclined 20 to 40 degrees with respect to the axis of the steel pipe and a roll caliber of the working roll is made an outwardly curved surface with little difference in roll peripheral speed; the face plate for mounting the working roll is positioned and supported with respect to the body by a hinge mechanism and is fastened to the body by fastening members; and the bearing of the working roll at the side close to the steel pipe is made smaller than the bearing at the side far from the steel pipe and the two bearings are connected by a tie-rod.Type: GrantFiled: July 11, 2005Date of Patent: November 20, 2007Assignee: Nippon Steel CorporationInventors: Yasuyuki Kuroda, Yukihisa Kuriyama, Manabu Ueda, Hirotoshi Hishida, Itsuroh Hiroshige, Takashi Motoyoshi
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Patent number: 7225656Abstract: In the transverse wedge rolling machine as claimed in the invention the drive motor is a permanent magnet motor, especially a torque motor. Furthermore the rotational speed of the rollers is controlled depending on their rotary position.Type: GrantFiled: March 4, 2004Date of Patent: June 5, 2007Assignee: Langenstein & Schemann, GmbHInventors: Guenter Hofmann, Stelios Katsibardis, Siegfried Hausdoerfer, Henry Zwilling, Guenther Vogler, Herbert Rueger
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Patent number: 7100411Abstract: A can body is fitted to an inner shaping tool rotatable adjacent a freely rotatable outer shaping tool outside the can body. An arm having an outer end rotatably carrying the outer shaping tool and an inner end is pivotal about its inner end. The inner tool and the can body fitted thereto are rotated to entrain and rotate the outer tool. A motor controlledly pivots the arm and thereby moves the outer shaping tool toward and away from the inner shaping tool. A position detector connected to arm senses the angular position thereof and the relative spacing of the inner and outer tools. A controller including a memory controls the motor in accordance with a sensed angular position of the arm.Type: GrantFiled: February 20, 2003Date of Patent: September 5, 2006Assignee: SIG Cantec GmbH & Co. KGInventors: Norbert Lentz, Steffen Rötz
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Patent number: 6810706Abstract: The invention provides apparatus and methods for coiling and uncoiling a metal strip in which the angular position of a coiler is measured and an actuator is provided for a moveable roll, the moveable roll position being varied as a function of the coiler. The present invention aims to avoid tension variations in the metal which cause width and thickness variations in rolling operations for instance.Type: GrantFiled: July 10, 2003Date of Patent: November 2, 2004Assignee: VAI Industries (UK) LimitedInventors: Michael Clark, Anthony Marples
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Patent number: 6526792Abstract: The invention relates to a method for minimizing thickened ends during the rolling of tubes in a stretch-reducing mill by means of a change in time of the torque of individual driven roll stands when the tube front end and the tube rear end run through the stretch-reducing mill, so that the tube ends are rolled with higher roll speeds than the steady-state speeds. At the same time, lower roll speeds than the steady-state roll speeds are set between the steady-state and the increased roll speeds.Type: GrantFiled: February 28, 2001Date of Patent: March 4, 2003Assignee: SMS Demag AGInventor: Hans Joachim Pehle
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Patent number: 6349585Abstract: A method and an arrangement for operating a rotating starting shear operating in a start-stop operation on rolling stock travelling at different speeds in wire mills, light-section mills, medium plate mills and billet mills, wherein the shear, whose gear system is connected through a coupling to a drive motor, is accelerated from the position of rest to approximately rolling speed and, after the cut has been carried out, is stopped again. A gear machine is arranged between the gear unit of the shear and the drive motor, wherein torsion-proof couplings are arranged between the gear unit or the shear and the gear mechanism and between the gear mechanism and the drive motor.Type: GrantFiled: October 12, 2000Date of Patent: February 26, 2002Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Günter Grenz, Klaus Küppers, Otmar Palzer
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Patent number: 6311532Abstract: Method and device for the reduction and/or compensation of speed drops when threading rolled stock into a roll stand whose rolling speed is controlled with a controller, the controller outputting a predefined supplementary value independently of its input in a predefined transition time interval shortly before, during, or shortly after the rolled sock is threaded into the roll stand.Type: GrantFiled: May 9, 2000Date of Patent: November 6, 2001Assignee: Siemens AktiengesellschaftInventors: Werner Ballheimer, Ansgar Grüss, Bernhard Weisshaar
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Patent number: 6286348Abstract: A strip thickness controller for a rolling mill, which is capable of reducing a delivery-side strip thickness deviation due to an eccentricity of a backup roll even in a rolling mill incapable of easily performing a kiss-roll.Type: GrantFiled: March 23, 2000Date of Patent: September 11, 2001Assignee: Kabushiki Kaisha ToshibaInventors: Kunio Sekiguchi, Yosuke Tonami, Takashi Chujo
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Patent number: 6263714Abstract: A control system is provided for a rolling mill that feeds sheet material from an unwind reel to a rewind reel, passing it between a pair of work rolls. The control system includes a speed sensor for sensing speed of the sheet material and a sensor for measuring material thickness. A force controller controls force exerted on the sheet material by the work rolls. A tension controller controls tension on the unwind reel. A programmed controller is operatively connected to the speed sensor, the force controller and the tension controller, and stores information representing cyclical deviations in thickness of the sheet material and controls the force controller and the tension controller using the stored information and the sensed speed.Type: GrantFiled: December 27, 1999Date of Patent: July 24, 2001Assignees: Telepro, Inc., Spectrum Systems Engineering, Inc.Inventors: James Johnson, David Knapp, A. J. Johnson
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Patent number: 6240756Abstract: A tandem rolling mill (FM) has mill stands (Fi; i=1 to 7) to be controlled in conformity with given rolling conditions (j) to execute a given path schedule for a coil (1) to be rolled by rolls (WR) of the mill stands (Fi) to scheduled thicknesses (hi) at exit sides of the mill stands (Fi), with scheduled peripheral speeds (Vi) of the rolls (WR).Type: GrantFiled: December 6, 1999Date of Patent: June 5, 2001Assignee: Kabushiki Kaisha ToshibaInventor: Masashi Tsugeno
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Patent number: 6185967Abstract: A strip threading speed controlling apparatus for a tandem rolling mill is constructed to calculate a speed set value of two adjacent rolling stands by using a forward slip predicted considering a back tension without considering a front tension in an upstream-side rolling stand thereof, and a forward slip predicted without considering the tension in a downstream-side rolling stand, and to calculate the speed set value of each rolling stand by shifting the rolling stands stage by stage.Type: GrantFiled: September 14, 1999Date of Patent: February 13, 2001Assignee: Kabushiki Kaisha ToshibaInventors: Hiroyuki Imanari, Masashi Tsugeno