Abstract: The invention relates to a method for producing a shaped part from an aluminum sheet comprising an aluminum alloy, in particular an aluminum alloy of the 5000 series, wherein at least one aluminum sheet is introduced in a forming tool and cold-formed by the same, and in a further step, or in further steps, the cold-formed aluminum sheet is heated at least once at least in some regions and at least once further formed. In order to create advantageous conditions for the method, it is proposed for the heated aluminum sheet to be subjected to the further forming step even before a temperature has been reached which the aluminum sheet has during the cold forming thereof.

Abstract: A workpiece deforming press, including a safety device, comprises a press housing for housing therein a plurality of dies and punches arranged in a horizontal plane, wherein a press housing delimiting wall comprises a top horizontal guide bearing a sliding slide, wherein said sliding slide bears, through a linear actuator, a first overturning plane, supported by a fulcrum and adapted to be actuated by a linear actuator, and wherein said sliding slide further bears a second overturning plane supported by a fulcrum and adapted to be actuated by a cylinder-piston unit.

Abstract: In a method of cutting high-tensile workpieces, in particular sheet metals of martensite steel, the workpiece is subjected to a bending stress prior and during a shearing process. The bending stress causes a substantial component of a tensile force transverse to a desired cutting contour. Tensile stresses are superimposed to the shearing stresses, which favor the beginning of the workpiece separation. The bending stress is preferably selected so that the resulting tensile stress exists at a side facing the cutting tool.

Abstract: The present invention is an improvement in conventional street elbow pipe design that allows for the street elbow pipe to be easily installed, removed, maintained, adjusted and handled without damage to the street elbow pipe itself or injury to a person performing work on the street elbow pipe. The street elbow pipe includes male and female fitting portions and a nut section disposed around at least one of the male and female fitting portions with a graspable surface area formed on the nut section.

Abstract: A system and a method of processing an F-temper aluminum alloy. An F-temper aluminum alloy blank may be heated and positioned in the die set such that the blank does not touch the die set. The blank may be formed into a part and quenched when the die set is closed.

Abstract: The invention relates to a method for producing a ring-shaped or plate-like element, in particular for a metal-sealing material-feedthrough, in particular for devices which are subjected to high pressures, preferably igniters for airbags or belt tensioning devices, whereby a blank, especially in the embodiment of a wire-shaped material is provided and the blank is subjected to processing so that a feedthrough-opening can be incorporated into a ring-shaped or plate-like element created from the blank.

Abstract: A ring-shaped or plate-like element, in particular for a metal-sealing material-feedthrough, for example for devices which are subjected to high pressures, such as igniters for airbags or belt tensioning devices, includes a feedthrough opening, whereby the feedthrough opening is located substantially in the center of the ring-shaped or plate-like element and whereby the ring-shaped or plate-like element has a thickness. The ring-shaped or plate-like element has a relief region in the area of the feedthrough opening. Further, the ring-shaped or plate-like element in the relief region has at least one thickness which is reduced by the height of the relief region and which is selected so that the feedthrough opening can be punched out of the ring-shaped or plate like element having the reducing thickness.

Abstract: Folded electrical junction boxes and associated methods of use and manufacture. In one embodiment, a method for manufacturing an electrical junction box can be provided. The method can include receiving a single sheet or roll of metal. The method can further include initiating a plurality of operations to form at least two electrical junction boxes from the single sheet or roll of metal. The operations can include forming at least one extruded threaded hole in a wall of one of the boxes; cutting the sheet or roll of metal to form a plurality of walls for the boxes; scoring a centerline in at least one surface of one of the boxes; and cutting at least one knockout in at least one wall of one of the boxes. Further, the method can include folding the plurality of walls to form at least one folded electrical junction box.

Abstract: A method for producing metallic elements, and more particularly sealing elements, wherein a sheet metal strip or a foil strip having a predefinable length, width, and thickness is generated and the sheet metal strip or foil strip is formed to obtain a tube, the mutually opposing end regions or parts, or the entire contact surface of the sheet metal strip or foil strip, are connected to each other non-positively or positively or by bonding, or combinations thereof, and the entire length of the tube, or portions thereof, is subjected to a mechanical shape-forming process so that predefinable contours are introduced into the outer or inner circumferential surface of the tube in defined locations by a means, and the tube is divided into an appropriate number of individual elements, and in particular sealing elements, especially sealing rings for turbochargers.

Abstract: A clamp ring and process for manufacturing a clamp ring to effectively reduce, if not eliminate, waste scrap from the manufacturing process. The clamp ring and process for manufacturing the same, results in clamp ring having a seam formed by a metal joining technique such as welding, brazing, bolting, soldering, and clinching.

Abstract: Aluminum-based alloys for casting or wrought processing having improved combinations of properties, including improved high temperature strength, are provided. The alloys generally comprise copper, magnesium, silver, and titanium, along with scandium and/or cobalt. Zirconium, zinc, and/or vanadium may also optionally be present in the alloy. When cobalt is present in the alloy, nickel may also optionally be present. Cast and wrought products, as well as methods of making the same using the alloys, are also disclosed.

Abstract: In a method of producing a honeycomb structure molding die composed of feed holes through which molding material is fed and slit grooves communicated with the feed holes for the use of molding a honeycomb structure body, the slit grooves are formed on one surface of a metal material in a lattice arrangement by repeatedly moving a thin circular grindstone blade which is rotating in a straight-line direction or a line direction approximating a straight line in order to cut the surface of the metal material. In particular, the method removes fine metal powder, generated by cutting the surface of the metal material, using polishing grooves formed in a dressing grindstone disposed in front of the metal material every cutting of the metal material during the slit groove formation.

Abstract: Methods are taught for manufacturing a work having a peripheral flange by pressing a sheet material may include half die cutting the material so as to simultaneously form inner and outer circumferential surface of the peripheral flange while the peripheral flange is simultaneously subjected to isostatic pressures that are directed from the flange inner surface to the flange outer surface or from the flange outer surface to the flange inner surface.

Abstract: An elongated strap member that is coiled in a box and is bent lengthwise as it is drawn out of the box, providing an economical, light, compact means of connecting multiple structural members without sagging or other disadvantageous deformations between the structural members. The structural members are bridged by strap member. The end of the strap member is bent over.

Abstract: An anchor for a medical implant, methods of manufacturing the anchor, and procedures for placing a medical implant, such as for diagnosing, monitoring and/or treating cardiovascular diseases. The anchor has a base portion with first and second longitudinal ends and a cage therebetween. The anchor further has flexible arms, flexible legs, features for securing the medical implant within the cage of the base portion, and a coupler portion connected to and spaced apart from the second longitudinal end of the base portion. The anchor is adapted to have a deployed configuration in which the arms and legs radially project away from the base portion, the arms axially project toward the second longitudinal end of the base portion, and the legs axially project toward the first longitudinal end of the base portion. Convex surfaces of the arms and legs are adapted to clamp the anchor to a wall.

Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, 13% G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection moulding, compression moulding and extrusion of components of plastics, and cold working.

Abstract: A mechanical amplifier and method for converting a small motion amplitude to a larger motion amplitude are disclosed. The method includes using two or more beams which are connected in series at angles to each other. Undesirable movements arising in the structure are absorbed by the structure through torsion. Each beam is a mechanical motion amplifier, and by connecting these in series, the total amplification is the product of the amplification of the comprised beams. The disclosure also pertains to a device comprising two or more beams connected together at an angle of 90 degrees in one embodiment.

Abstract: An electrical contact (1) according to the present invention comprises a core body (3) made from elastic material and having outer, inner and side surfaces, a metal mesh layer (5) extending the outer and side surfaces of the core body (3) and a bonding layer (7) covering the edge of the metal mesh layer (5) at the side surface of the core body (3). Since the metal mesh layer (5) is provided to the outer surface (contact surface) of the core body (3), the outer surface comes in contact with the other contact surface with a number of contact points. By providing the bonding layer (7), the edge (cut surface) of the metal mesh (5) is rarely exposed to air and the rusting which occurs easily at the edge can be prevented. And, the bonding layer (7) has a function for preventing the key top material from coming into around the outer surface of the electrical contact at the process for attaching the contact (1) to the key top.

Abstract: A rod connector for connecting threaded rods is adapted for holding in engagement two or more threaded rod sections. The rod sections are engaging with their threads in an overlapping area. The rod connector comprises a bracket with a plurality of flanges. At least one flange is provided with a retaining opening such that two or more threaded rods with their threads in mutual engagement fit in the retaining opening and are prevented from becoming disengaged. The bracket furthermore includes at least one connection portion interconnecting the flanges.

Abstract: A method for producing doctor blades from metal, in particular from steel, the doctor blades to be produced having a reduced material thickness in a region of a working edge. The material thickness is essentially constant in the region of reduced material thickness. By a planing operation being used upon a basic body with an essentially constant material thickness, the region of reduced material thickness is generated. By the region of reduced material thickness being generated by means of a planing operation, an efficient and cost-effective method for the production of doctor blades is achieved.

Abstract: An object of the present invention is to provide a novel method of manufacturing a lever plate that is made of a material having a relatively small thickness but nonetheless has an engaging protrusion having an adequate thickness and an adequate height. A lever plate in a VGS type turbocharger according to the present invention is a lever plate that is incorporated in an exhaust guide assembly in a VGS type turbocharger. The lever plate has a fitting hole into which a shaft part of the adjustable vane is fitted formed at a position close to one end of an elongated plate main body thereof and an engaging protrusion to be engaged with the drive ring formed at the other end thereof. The engaging protrusion is formed by bending a blanking material having the shape of an elongated flat plate.

Abstract: The invention relates to a front axle bracket for a motor vehicle.

Abstract: Provided is an apparatus for manufacturing window/door frames or bent metal products, in which a forming roll set that forms window/door frames or bent metal products includes upper and lower surface support rollers, left and right side support rollers and forming rollers, and that makes the upper and lower surface support rollers and the left and right side support rollers transfer a uniform force to a plate-shaped or sheet member, to thus prevent a reaction force to be caused by the forming rollers that form the plate-shaped member and to thereby fundamentally block a wave phenomenon from occurring in the plate-shaped or sheet member that passes through the forming roll set. The forming roll set includes: upper and lower support rollers; cylindrical folding rollers; and cylindrical left and right side surface support rollers. Accordingly, a wave phenomenon is fundamentally blocked from occurring during forming a plate-shaped or sheet member.

Abstract: In order to save the investment for a separate cold rolling machine for applying threads etc. a cold rolling unit is placed in a moveable manner onto the Z-drives of a turning machine wherein the cold rolling unit can be configured much larger and much more stable and with less wear than a cold rolling unit used in a tool revolver. Even parallel processing through turning and rolling is facilitated.

Abstract: A coupling device for a tube comprising a coupling piece with an insert end for the tube and a sealing organ which is suitable for realizing a seal around the tube inserted in the coupling piece, whereby the sealing organ comprises a series of elements which together form a ring enclosing the tube, and whereby the elements have been provided with at least one gripring, extending over at least a part of the circumference of the tube, which at least one gripring is embodied with inwardly and/or outwardly pressed out first projections and second projections extending away from the surface of the gripring, whereby the first projections and the second projections are provided with, in the plane of these projections extending first anchor teeth and second anchor teeth.

Abstract: In a method of producing a crash management system for a vehicle having at least one first cross-member, two crash absorbing components connected to the first cross member, a second cross-member is further integrated with the first cross-member, an extruded profile of closed or semi-closed configuration is cut to size and slit at locations where sections of the profile are to be separated. The sections are bent to a designed shape, and fixation mounts are subsequently provided in the profile.

Abstract: A table with a metal top includes a leg assembly coupled to a table top with a single, continuous and sheet of metal forming substantially an entire uppermost surface of the table top that is flat, continuous and uninterrupted over substantially the entire uppermost surface. The sheet being folded down around a perimeter thereof forming substantially an entire outermost perimeter of the table top that is continuous and uninterrupted around substantially the entire outermost perimeter and extending downward and away from the uppermost surface.

Abstract: In a medical guide wire 1, a flexible core wire 2 is made of austenitic stainless steel wire treated with a solid solution procedure, and tightly drawn with a whole cross sectional reduction ratio as 90%-99%. Upon forming a head plug 41 at a distal end 21 by welding a distal end tip of the core wire 2 to a distal end tip of a helical spring body 3, a eutectic alloy is used as a welding member 4. The eutectic alloy has a predetermined melting temperature so as to reduce a thermal influence against the core wire 2, thereby improving a mechanical strength property of the core wire 2 so as to lengthwisely reduce and diametrically minimize the head plug 41.

Abstract: The invention provides a sheet metal joint and a method for forming a sheet metal joint. The sheet metal joint includes first and second metal sheets disposed in parallel relation to one another. Each of the first and second metal sheets has a plurality of perforations with a tang extending from each perforation. The tangs of the second sheet and the tangs of the second metal sheet are curled together in opposite rotational directions. The tangs of the first metal sheet space the first and second metal sheets from one another and the tangs of the second metal sheet substantially fixedly engage the first and second metal sheets with respect to one another.

Abstract: The present invention provides a new-type thin shredder blade having blade points without steps, comprising at least one blade body and at least one cutting part that is located on the periphery of the blade body and includes a blade point, wherein the cutting part further comprises a protrusion which protrudes from the cutting part and includes a top, a inclined plane extends between the top and the blade point, and an acute angle is formed by the inclined plane and the blade body, preferably, the inclined plane is an inverted triangle, the cutting part further includes a first hemline and a second hemline extending respectively from the blade body and intersecting to the 10 blade point, a first plane extends between the top and the first hemline and intersects with the inclined plane, the blade body includes at least one large protrusion which protrudes in the same direction as the protrusion, the blade sets formed by the above-mentioned new-type thin blades and the manufacturing method of the above-mention

Abstract: The present invention concerns a process and an apparatus for positioning blanks in a tool provided with at least one die, at least one locating device for centring the lamination and at least one stripper element for separating the blank from the locating device. The locating device has an engaging portion having shape and dimensions so as to engage the contour of a centring hole placed inside the profile of the lamination obtained as final product and having the shape of a portion previously blanked.

Abstract: A products having at least a portion thereof with a nanocrystalline microstructure, and methods of producing such products. The method generally entails machining a body to produce a polycrystalline chip having a nanocrystalline microstructure. The chips produced by the machining operation may be in the form of particulates, ribbons, wires, filaments and/or platelets. The chips may be consolidated (with or without comminution) to form a product, such that the product is essentially a nanocrystalline monolithic material consisting essentially or entirely of nano-crystals, or of grains grown from nano-crystals. Alternatively, the chips may be dispersed in a matrix material, such that the product is a composite material in which the chips are dispersed as a reinforcement material. According to a particular aspect, a monolithic article can be formed entirely from a single chip by deforming the chip and/or removing material from the chip.

Abstract: A method of creating a bend in a construction component for use in a transportation vehicle. The method comprises providing a plurality of cuts in the construction component so as to create a region of increased flexibility in the construction component. The method further comprises bending the construction component in the region of increased flexibility so as to cause the construction component to acquire a bent shape, and then rigidifying the construction component in the region of increased flexibility so as to cause said construction component to maintain the acquired bent shape.

Abstract: A brake disk producing method, comprising a periphery pressing step for forming an outer peripheral shape (5) of a rotor plate (2) into a peripheral shape having recesses and ridges (5a, 5b) repeated in a radial direction, and a chamfering step for forming a chamfered surface (6) by pressing, against a corner portion (2d) on an outer peripheral edge of the rotor plate (2), a die (7), and a brake disk made by the method. Accordingly, it is possible to improve heat radiation capability, reduce the weight and moment of inertia, improve safety in handling, and suppress increase in production costs. Furthermore, by forming the chamfered surface (6), the amount of wear of a brake pad pressed by the brake disk (1) can be reduced, and durability of braking performance can be maintained or improved.

Abstract: A pin channel is formed from a unitary piece of sheet material into a U-shape with integral support posts adapted to support a hanger. The support posts are formed from bosses shaped in the sheet material with no assembly of parts or pieces.

Abstract: A compression punch for a rotary press, with a shaft, a punch head disposed at one shaft end and a compression zone disposed at the other shaft end, wherein the punch head features an upper mirror surface, an outer cylinder surface and a curved transition zone between the mirror surface and the cylinder surface, wherein the mirror surface and the transition zone form a three-dimensional surface, whose course in at least one radial direction can be described by a mathematical function whose second derivative is continuous.

Abstract: A method of roughening metal surfaces of a workpiece such as a cylinder bore of an internal combustion engine to improve the adhesion of layers thermally sprayed thereon. Uniform grooves are formed in the surface and ridges are arranged between the grooves. The grooves may be formed by a process such as turning, drilling, milling or rolling. The ridges are plastically deformed in order to form undercuts in the grooves, with the degree of plastic deformation of the ridges varying regularly in the longitudinal direction of the grooves. Local deformations are produced in the ridge, and these bring about regular undercuts in the groove. This makes it possible to produce the undercuts in identical dimensions with little effort. Furthermore, since the groove is now not completely constricted by undercuts, it can be filled more effectively with spraying material.

Abstract: A cylinder block has functional surfaces machined by cutting and with at least one cylinder (5) with a coating. To simplify the production of the cylinder block, the cylinder block (1) has an inwardly projecting collar (25, 26) at the end of the cylinder (5) to delimit the cylinder (5) in the axial direction. The side of the collar (25, 26) facing away the from the cylinder (5) constitutes a stop for a suction extraction device (46) that serves for extracting excess coating material by suction.

Abstract: Disclosed is a method for making a bicycle pedal, comprising the following steps: (A) cutting, in which an elongate metal plate is formed by pressing and two coupling holes are formed through the plate; (B) bending, in which the metal plate is bent to have the opposite ends jointed to each other, forming a circumferentially enclosed hollow pedal frame with the two coupling holes concentrically located and spaced from and opposing each other; and (C) welding, in which a collar is mounted outside the pedal frame concentric with respect to each of the coupling holes through welding to provide a sufficient contact area for rotatably receiving and supporting a spindle therein, whereby the pedal frame is rotatable about the spindle for pedaling operation of a bicycle. This method overcomes the various drawbacks occurring in metal-cast or plastic injection-molded bicycle pedals, providing economic advantages for high-mix low-volume productions.

Abstract: A method for strengthening a surface of a metal member. The method includes the following steps in the sequence set forth: (a) coating the surface of the metal member with a carbon-based film having a thickness of not smaller than 0.2 ?m; and (b) repeatedly applying a pressing force onto the surface of the film-coated metal member in a condition of maintaining a contact pressure of not lower than 2.5 GPa at the surface of the film-coated metal member.

Abstract: A current density changing portion is formed in a heating process on an upper base side with respect to a center portion of a flat metal plate in a direction of current flow, by passing current from a lower base side to the upper base side of the flat metal plate which is rectangular when viewed from above. As a result, a quenchable portion is formed on the upper base side with respect to the center portion of the flat metal plate in the direction of current flow, and a non-quenchable portion is formed on the lower base side with respect to the center portion of the flat metal plate in the direction of current flow. The flat metal plate is press-formed after the heating process, so a complex die cooling structure is not necessary during press-forming, which enables the die cost to be reduced.

Abstract: The invention concerns a flow drilling and tapping method for assembling thin metal sheets. A tubular extension (12) produced on said metal sheet comprises a conical mount (18) at said metal sheet (10). Through said mount (18), advantageously provided with a hexagonal base (24), the loads are transmitted along the tubular extension (12), and it is possible to fix a perforated element (1) on a metal sheet (10) having a thickness less than 1.5 mm and to apply a standard tightening torque.

Abstract: A method of manufacturing an elongated core which is buried in an elongated trim. The method includes, forming slits to a metal plate, which extend in a second direction, at predetermined intervals in a first direction so as to form core pieces between the adjacent slits; and rolling a portion of the metal plate in which the slits are not formed in the second direction to form a rolled portion extending in the first direction, and expanding the slits in the first direction to form spaces, thereby preparing a primary core in which the core pieces and the spaces are alternately provided in the first direction. Additionally, the method includes, supplying the primary core to between a pair of deformed portion forming rollers engaged with each other such that reinforcing defaulted portions extending in the second direction are repetitively formed in the first direction.

Abstract: A pressing device (50) for pressing cutting means onto circumferential surfaces (12) of substantially cylindrical workpiece portions (13) during a finishing operation is provided for pressing the cutting means onto a circumferential surface with a pressing force over a contact angle. The pressing device is steplessly adaptable for the machining of workpiece portions of differing diameters that have a diameter difference of at least 0.1 mm.

Abstract: A low cost threaded pipe connection for virtually any service is provided, that has selectively, unique sealing threads for general use that can be supplemented with a pin nose seal when specified by the user.

Abstract: A method of forming a clevis link having a substantially common wall thickness in a die begins with feeding a metallic strip having a uniform thickness of a predetermined value to the die. The metallic strip is trimmed to form a blank having volume necessary for forming the clevis link to the dimensional configuration required to support the motor vehicle, while maintaining substantially constant wall thickness. The clevis link has center of gravity to provide a necessary moment of inertia thereby enabling the clevis link to support the mass of the motor vehicle.

Abstract: A brake pad for a partially-lined disk brake and a method for making such a brake pad. The brake pad has a back plate, a friction lining arranged fixedly on a front side of the back plate and a damping plate provided on a rear side. At least one hook-shaped guide end adjoins a body region of the back plate in a circumferential direction. The guide end has an elevation with a material thickness D increased in relation to a material thickness d of the body region. At least one abutment face for tangential abutment in a circumferential direction is provided on the guide end and a support face is provided thereon for radial support in a radial direction. The damping plate has at least one bent-over bracket which rests against the radial support face in a bracket region of the back plate. The damping plate is offset axially to the rear relative to the bracket region in the body region of the back plate.

Abstract: A device and a method are provided to allow a user to ream a hole to an accurate final diameter as desired, and at the same time, to cold work the hole to induce a beneficial residual stress that will enhance the life of the component by retarding the onset and growth of fatigue cracks in the hole. The basic design of the device has an elongated body having a forward end portion to extend through a hole to be reamed and cold worked, a reamer section formed on the circumference of the forward end portion to enlarge the hole, and a burnishing section formed on the circumference of the elongated body adjacent to the reamer. The burnishing section is operative to upset the material around the hole, so as to result in a residual stress beneficial to the hole. The reamer section is in the form of a plurality of cutting edges extending from a tip of the elongated body, while the burnishing section is also in the form of a plurality of cutting edges adjacent to the reamer section along the elongate body.

Abstract: In a method of making through-passages in a perforated U-shaped sheet metal part, an inner core is positioned between confronting legs of the sheet metal part in an area of holes, and a support bar is inserted through one hole into the sheet metal part for support of a backside of the inner core. A shaping punch is inserted through another opposite hole into the inner core, thereby forming an inwardly directed collar. After retracting the support bar and the shaping punch and transferring the sheet metal part to replace the first inner core with a second inner core, a centering bar is inserted through the collared hole into the sheet metal part to center the sheet metal part in relation to the centering bar and to support a backside of the other inner core. A further shaping punch is then inserted into the second inner core through the first hole, thereby forming an inwardly directed collar so that the two collars are aligned and form through-passages.

Abstract: The present invention relates to a car seat. The car seat is a bucket seat having a bottom support section for supporting the bottom of a user, a back support section for supporting the back of the user, a shoulder support section for supporting the shoulders of the user, a head support section for supporting the head of the user, and a left flank support section and a right flank support section for protecting the left and right flank of the user. A substantial part of the bucket seat is constructed from aluminium sheet. The car seat further includes at least one composite reinforcement member which extends along a part of the bucket seat and is mounted to the bucket seat. The at least one composite reinforcement member is manufactured from a composite material. The present invention further relates to a method for manufacturing the car seat.