Abstract: A rotary drill comprising a shaft of full carbide metal which shaft is to be connected to the driving spindle of a machine tool. The shaft contains helically extending ducts which run adjacent to one another through the shaft, substantially longitudinally, for transporting cooling fluid to the cutting edge of the drill. At least two of the ducts are covered by a common sealing plate adjacent the cutting end of the shaft, with the sealing plate being a distance from the cutting edges of the drill, to create a closed fluid flow path between the ducts to permit dry operation of the drill.

Abstract: A cutting tool assembly (1) clamping mechanism (5) which secures a cutting insert (3) for performing cutoff, grooving, slotting, and profiling operations. The clamping mechanism (5) has resilient upper and lower clamping jaws (7, 9) for receiving and securing the insert (3). The cutting insert (3) has front and top faces (13, 15) that define a cutting edge (21) at an intersection thereof, a back face (25), and adjacent proximal and distal bottom faces (27, 29) contiguous with said front and back faces (13, 25) that define an angular lower seating portion (30). The lower clamping jaw (9) of the clamping mechanism (5) includes proximal and distal pocket surfaces (59, 67) forming an angularly recessed jaw portion that is complementary in shape to the angular seating portion (30) of the insert (3).

Abstract: The plow blade comprising support member, a blade edge being mounted to the support member and having one or more insert holes, and one or more blade inserts having a wear portion, the one or more blade inserts being mounted within the one or more insert holes of the blade edge such that the wear portion protrudes to some extent from the one or more insert holes.

Abstract: A cutting insert for use in a rotary milling tool is provided. The cutting insert includes an insert body including a bottom face, a top face, and a side face. A stepped cutting edge is formed at the intersection of the top face and the side face for engaging a workpiece and removing a chip from it. The stepped cutting edge includes at least two offset edge portions which produce distinct, transversely-spaced chip segments during the cutting operation. The offset edge portions are connected by transition edge portions which are disposed at an obtuse angle with respect to the offset edge portions. The angle of the transition edge portions tends to spread the individual chip segments apart during the machining operation to effect a thinning of the chip between the individual chip segments. The entire cutting edge is helically curved so that the cutting edge lies on the surface of a circumscribing cylinder defined by the rotation of the cutting edge about the axis of the milling cutter.

Abstract: A rotary tool, in particular a high-speed milling or boring tool, has at least two balancing rings (17, 18) with a variable mass around their circumference mounted on the tool holder or tool body (1). Two concentric balancing rings (17, 18) whose position in relation to the axis of rotation (6) of the tool (1) may be adjusted are releasable mounted in the tool holder or in the tool body (1) and are supported in the radial direction (14) in the tool holder or tool body (1). A short rotary tool (1) is thus obtained with a simple support of the balancing rings (17, 18) in the radial direction.

Abstract: A wear assembly for attachment to a protective sleeve for a drill bit sub wherein the wear assembly includes an elongate wear bar which has an interior surface for attachment to the protective sleeve. The wear bar also has an exterior surface. The wear bar further contains a slot opening at the exterior surface. The slot contains at least one hard insert affixed therein by brazing.

Abstract: The indexable insert possesses two parallel cutting edges on opposite sides of an indexable insert body in the form of a rectangular block. In the intermediately placed top surface descending toward the center line (M) there is a chipbreaking structure comprising alternating projections and recesses. These projections and recesses constitute a row, centered on the center line (M), of spherical-like chipbreaking bodies, between which concave chip guiding surfaces are formed. During metalcutting operations, this provides an even flow of chips with the formation of short chips which are free of grooves and tears along the edges.

Abstract: An excavation cutting tool holder retention system. The cutting tool holder retention system includes a cutting tool holder having a holder engagement surface and a support block having a tool holder bore into which the cutting tool holder is inserted. A pin having a pin engagement surface is movably mounted to the support block. At least one of the holder and pin engagement surfaces defines an inclined surface such that when the pin is moved the pin engagement surface will wedgingly engage the holder engagement surface so as to draw the shank portion of the cutting tool holder into the tool holder bore.

Abstract: A cutting tool assembly with a clamping mechanism for releasably clamping a tool bit (18) on a tool holder (10) is disclosed. The tool holder (10) defines an elongated planar seating surface (12) with a socket (14) on its forward end and a threaded bore (20) on its rear end. A further threaded bore (22) is provided in the seating surface intermediate the forward and rearward ends. A conical tool bit (18) forms a circular cutting edge (52) and has a shank (16) adapted to be received in the socket (14). An elongated bar-shaped clamping member (32) has one end engaging in a circumferential groove (28) of the tool bit (18). The opposite end of the clamping member (32) has arcuate concave surface portion (32b) for abutment with the conical surface on a tapered head (34) of an adjustment screw (36) engaged in the threaded bore (20) of the seating surface (12).

Abstract: A matrix powder for formation along with an infiltrant into a matrix for use as a wear element or for use in retaining at least one discrete hard element. The matrix powder includes crushed sintered cemented tungsten carbide particles. The composition of the crushed sintered cemented tungsten carbide comprises between about 6 weight percent and about 13 weight percent binder metal and between about 87 weight percent and about 94 weight percent tungsten carbide.

Abstract: A matrix powder for formation along with an infiltrant into a matrix for use as a wear element or for use in retaining at least one discrete hard element. The matrix powder including macrocrystalline tungsten carbide particles, crushed sintered cemented macrocrystalline tungsten carbide particles, tungsten carbide, and an iron-based component.

Abstract: A tool sleeve rotation limitation system for reducing the rotation of a tool sleeve within a support block bore of a support block, the tool sleeve having a forward portion and a rearward portion. The tool sleeve rotation limitation system comprises a rotation limitation member located in an engaging relationship between the rearward portion of the tool sleeve and the block bore such that the rotation limitation member will be moved axially along the rearward portion of the tool sleeve as the tool sleeve is inserted into the block bore so as to engage the block bore and the rearward portion of the tool sleeve and reduce rotation of the tool sleeve within the block bore.

Abstract: A coupling system is provided that includes a male coupling having a cylindrical distal end including a recess that includes follower surfaces, a female coupling having a cylindrical interior for receiving the distal end of the male coupling, and a pair of opposing jaw members movably mounted within the interior and including external cam surfaces for engaging the follower surfaces of the male coupling when the jaw members are radially moved apart, and a drive train for radially and forcefully moving the jaw members apart. The drive train includes a wedging ball that freely floats in recesses between the opposing jaw members, and a drive rod for axially moving the wedging ball into and out of engagement with wedge surfaces located in the interior of the jaw members. The drive rod includes a distal end having a bore for slidably receiving the wedging ball.

Abstract: A coated cutting tool, and a method of producing the same, comprising a substrate which has a roughened surface that presents a surface roughness of between 15 microinches R.sub.a and 125 microinches R.sub.a. A coating is applied to the roughened surface of the substrate by physical vapor deposition. A coated cutting tool having a low cobalt substrate and experiencing long tool life is also discussed.

Abstract: A rotatable cutting tool-holder assembly which has a cutting tool having a forward and a rearward end. The cutting tool contains a groove adjacent to the rearward end thereof. A holder contains a bore therein wherein the bore has a forward opening and a rearward opening. The holder has a rearward surface. The holder presents a rearwardly extending boss from the rearward surface thereof. The cutting tool is carried in the bore so that the groove of the cutting tool extends rearwardly past of the rearward opening of the bore. A retention clip is received within the groove of the cutting tool and the boss engages the retention clip so as to retain the cutting tool within the bore of the holder so that the cutting tool is free to rotate relative to the holder.

Abstract: A method of producing a cutting tool, comprising a substrate which has a roughened surface that presents a surface roughness of between 15 microinches R.sub.a and 125 microinches R.sub.a. A coating is applied to the roughened surface of the substrate by physical vapor deposition. A coated cutting tool having a low cobalt substrate and experiencing long tool life is also discussed.

Abstract: A metal cutting tool assembly (1) having an automatically adjustable chipbreaker (23) is provided that comprises a cutting insert (11) for cutting a relatively rotating workpiece, a holder (3) for holding the insert (11), an insert driver (5) for applying a cutting force between the insert (11) and the workpiece, a chipbreaker (23) having a surface (27) that is effective in breaking chips (55, 56) of different thicknesses when positioned at different distances from the cutting edge (19) of the insert (11), and a mounting mechanism (30) for movably mounting the chipbreaker (23) onto the holder (3). The mounting mechanism (30) includes a spring (50) for automatically adjusting the distance between the chipbreaking surface (27) of the chipbreaker (23) and the cutting edge (19) of the insert (11) in response to the forces applied to the chipbreaker (23) by the metal chips (55, 56) that result from the cutting operation.

Abstract: A rotary borer has a body (10) mountable on a drill steel and one or more cutting tips (30) at a front of the body (10). Each tip (30) is tapered and is frictionally received in a corresponding tapered slot (22) in the body (10). The slot (22) has a trailing, rigid anvil surface (16), which extends almost to the extremity of the tip (30) to support the tip (30) and to locate it laterally, and a leading, resilient retaining surface (20) well shy of the extremity of the tip (30) to expose a portion of the tip. The tip (30) is readily replaceable. Release of the tip can be effected by heat or by means of taper drift (38) for which a transverse hole (37) is provided proximate a bottom of the slot (22).

Abstract: A cutting insert for grooving operations with chip control features having an insert body with peripheral walls, sides and first and second end walls to define cutting edges within cutting edge regions and adapted for mounting in a pocket of a toolholder assembly. A land extends rearwardly from the end wall and defines a width. A descending wall initiates in the land and terminates in a floor having a forward, a rearward and opposed side edges. A back ramp extends upwardly from the floor rearward edge and terminates at the respective peripheral wall to define a cavity. A pair of projections extend longitudinally along the sides of the cavity to promote chip control and intersect with diagonal side ramps rearward of the cavity. The side ramps may be used to provide a chamfer on the edges of the machined groove.

Abstract: A method of making a coated member comprising the steps of: providing a sintered substrate that includes hard grains bonded together by metallic binder; removing material from the sintered substrate to form an as-ground substrate; reducing the residual stresses in the substrate; resintering the substrate to form a resintered substrate; and adherently depositing a coating on the resintered substrate.