Patents Represented by Attorney, Agent or Law Firm Matthew D. Rabdau
  • Patent number: 6630702
    Abstract: A passivation layer comprises a titanium-doped aluminum oxide layer for passivation of ferroelectric materials such as Pt/SBt/Ir—Ta—O devices. The titanium-doped aluminum oxide layer for passivation of ferroelectric materials has reduced stress and improved passivation properties, and is easy to deposit and be oxidized. The passivation layer in the MFM Structure resists breakdown and peeling during annealing of the device in a forming gas ambient.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: October 7, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Fengyan Zhang, Sheng Teng Hsu, Hong Ying
  • Patent number: 6627503
    Abstract: A multilayer dielectric stack is provided which has alternating layers of a high-k material and an interposing material. The presence of the interposing material and the thinness of the high-k material layers reduces or eliminate effects of crystallization within the high-k material, even at relatively high annealing temperatures. The high-k dielectric layers are a metal oxide of preferably zirconium or hafnium. The interposing layers are preferably amorphous aluminum oxide, aluminum nitride, or silicon nitride. Because the layers reduce the effects of crystalline structures within individual layers, the overall tunneling current is reduced. Also provided are atomic layer deposition, sputtering, and evaporation as methods of depositing desired materials for forming the above-mentioned multilayer dielectric stack.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: September 30, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Yanjun Ma, Yoshi Ono
  • Patent number: 6627510
    Abstract: A modified STI process is provided comprising forming a first polysilicon layer over a substrate. Forming a trench through the first polysilicon layer and into the substrate, and filling the trench with an oxide layer. Depositing a second polysilicon layer over the oxide, such that the bottom of the second polysilicon layer within the trench is above the bottom of the first polysilicon layer, and the top of the second polysilicon layer within the trench is below the top of the first polysilicon layer. The resulting structure may then be planarized using a CMP process. An alignment key may be formed by selectively etching the oxide layer. A third polysilicon layer may then be deposited and patterned using photoresist to form a gate structure. During patterning, exposed second polysilicon layer is etched. An etch stop is detected at the completion of removal of the second polysilicon layer. A thin layer of the first polysilicon layer remains, to be carefully removed using a subsequent selective etch process.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: September 30, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: David R. Evans, Sheng Teng Hsu, Bruce D. Ulrich, Douglas J. Tweet, Lisa H. Stecker
  • Patent number: 6627919
    Abstract: A thermally stable nickel germanosilicide on SiGe integrated circuit device, and a method of making the same, is disclosed. During fabrication of the device iridium or cobalt is added at the Ni/SiGe interface to decrease the sheet resistance of the device. The device comprising nickel silicide with iridium on SiGe shows thermal stability at temperatures up to 800° C. The device comprising nickel silicide with cobalt on SiGe shows a decrease in the sheet resistance with temperature, i.e., the resistance remains low when annealing temperatures extend up to and beyond 800° C.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: September 30, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Jer-shen Maa, Douglas James Tweet, Sheng Teng Hsu
  • Patent number: 6623653
    Abstract: A method has been provided for etching adjoining layers of indium tin oxide (ITO) and silicon in a single, continuous dry etching process. A conventional dry etching gas, such as HI, is used to etch ITO using RF or plasma energy. When the silicon layer underlying the ITO layer is reached, oxygen or nitrogen is added to etching gas to improve the selectivity of ITO to silicon. In some aspects of the invention an etch-stop layer is formed in the silicon layer. A specific example of fabricating a bottom gate thin film transistor (TFT) is also provided where adjoining layers of source metal, ITO, and channel silicon are etched in the same dry etch step.
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: September 23, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Gaku Furuta, Apostolos Voutsas
  • Patent number: 6624043
    Abstract: A metal gate complementary metal oxide semiconductor (CMOS) and a method of manufacturing the same is disclosed. The method includes depositing the metal gate electrode material as a final step before metallization of the device. Accordingly, the metal gate material is not subject to contamination during the fabrication process. The device is fabricated without the use of oxide spacers so that the finished device does not suffer from silicon faceting at the active silicon-to-shallow-trench-isolation-interface. Moreover, the dummy gate material is used to define planarization stops that allow precise planarization of the device during fabrication.
    Type: Grant
    Filed: September 24, 2001
    Date of Patent: September 23, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventor: Sheng Teng Hsu
  • Patent number: 6620664
    Abstract: An integrated circuit metal oxide semiconductor device comprises a gate region and a dielectric layer positioned therein, wherein the dielectric layer is substantially free of germanium diffused therein from a silicon germanium layer of the device. The method comprises depositing a dummy replacement gate, subjecting the device to high temperature processing, removing the dummy gate, and then depositing a dielectric material and a final gate material within the formed gate region. Because the dielectric material is deposited after high temperature processing of the device, there is negligible diffusion of germanium into the dielectric material.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: September 16, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Yanjun Ma, Douglas James Tweet, David Russell Evans
  • Patent number: 6616857
    Abstract: A ferroelectric Pb5Ge3O11 (PGO) thin film is provided with a metal organic vapor deposition (MOCVD) process and RTP (Rapid Thermal Process) annealing techniques. The PGO film is substantially crystallization with c-axis orientation at temperature between 450 and 650° C. The PGO film has an average grain size of about 0.5 microns, with a deviation in grain size uniformity of less than 10%. Good ferroelectric properties are obtained for a 150 nm thick film with Ir electrodes. The films also show fatigue-free characteristics: no fatigue was observed up to 1×109 switching cycles. The leakage currents increase with increasing applied voltage, and are about 3.6×10−7 A/cm2 at 100 kV/cm. The dielectric constant shows a behavior similar to most ferroelectric materials, with a maximum dielectric constant of about 45. These high quality MOCVD Pb5Ge3O11 films can be used for high density single transistor ferroelectric memory applications because of the homogeneity of the PGO film grain size.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: September 9, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Tingkai Li, Fengyan Zhang, Yoshi Ono, Sheng Teng Hsu
  • Patent number: 6608632
    Abstract: Embodiments of the present invention provide systems and methods for converting a higher-resolution image to a lower-resolution image with reduced visible errors. These embodiments comprise splitting a higher-resolution opponent color domain (OCD) image into separate initial luminance and initial chrominance channels followed by sub-pixel sampling on said initial luminance channel thereby creating an additive color domain (ACD) luminance image. This ACD luminance image is then converted into an OCD luminance image and split into separate sub-pixel sampled (SPS) luminance and SPS chrominance channels. The SPS chrominance channels are high-pass filtered and the initial chrominance channels are low-pass filtered. The filtered initial chrominance channels are sub-sampled and combined with the high-pass filtered SPS chrominance channels. These combined chrominance channels are then combined with said SPS luminance channel to form an error-reduced lower-resolution image.
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: August 19, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Scott J. Daly, Rajesh Reddy K. Kovvuri
  • Patent number: 6607971
    Abstract: A method for an efficient extended pulse laser annealing process is provided. The method comprises: supplying a substrate with a thickness; selecting an energy density; selecting an extended pulse duration; laser annealing a substrate region; in response to cooling the substrate region, crystallizing the substrate region; and, efficiently extending the lateral growth of crystals in the substrate region. When the substrate has a thickness of approximately 300 Å, the energy density is selected to be in the range of 400 to 500 millijoules pre square centimeter (mJ/cm2). The pulse duration is selected to be in the range between 70 and 120 nanoseconds (ns). More preferably, the pulse duration is selected to be in the range between 90 and 120 ns. Most preferable, the pulse duration is approximately 100 ns. Then, efficiently extending the lateral growth of crystals in the substrate region includes laterally growing crystals at a rate of approximately 0.029 microns per nanosecond.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: August 19, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Masao Moriguchi, Apostolos T. Voutsas, Yasuhiro Mitani
  • Patent number: 6602720
    Abstract: A ferroelectric transistor gate structure with a ferroelectric gate and a high-k insulator is provided. The high-k insulator may serve as both a gate dielectric and an insulator to reduce, or eliminate, the diffusion of oxygen or hydrogen into the ferroelectric gate. A method of forming the ferroelectric gate structure is also provided. The method comprises the steps of forming a sacrificial gate structure, removing the sacrificial gate structure, depositing a high-k insulator, depositing a ferroelectric material, polishing the ferroelectric material using CMP, and forming a top electrode overlying the ferroelectric material.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: August 5, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Sheng Teng Hsu, Fengyan Zhang
  • Patent number: 6596344
    Abstract: A method for chemical vapor deposition of copper metal thin film on a substrate includes heating a substrate onto which the copper metal thin film is to be deposited in a chemical vapor deposition chamber; vaporizing a precursor containing the copper metal, wherein the precursor is a compound of (&agr;-methylstyrene)Cu(I)(hfac), where hfac is hexafluoroacetylacetonate, and (hfac)Cu(I)L, where L is an alkene; introducing the vaporized precursor into the chemical vapor deposition chamber adjacent the heated substrate; and condensing the vaporized precursor onto the substrate thereby depositing copper metal onto the substrate. A copper metal precursor for use in the chemical vapor deposition of a copper metal thin film is a compound of (&agr;-methylstyrene)Cu(I)(hfac), where hfac is hexafluoroacetylacetonate, and (hfac)Cu(I)L, where L is an alkene taken from the group of alkenes consisting of 1-pentene, 1-hexene and trimethylvinylsilane.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: July 22, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Lawrence J. Charneski, David R. Evans, Sheng Teng Hsu
  • Patent number: 6593161
    Abstract: A method has been provided for the removal of oxidation from a substrate surface formed as the result of an ozone cleaning process in the fabrication of a liquid crystal display (LCD). A first method uses a dry etchant, such as CL2 gas, to remove the ozone oxidation layer. A second method uses a counter sputtering process to remove the ozone oxidation layer.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: July 15, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventor: Hirohiko Nishiki
  • Patent number: 6590243
    Abstract: A Pb3GeO5 phase PGO thin film is provided. This film has ferroelastic properties that make it ideal for many microelectromechanical applications or as decoupling capacitors in high speed multichip modules. This PGO film is uniquely formed in a MOCVD process that permits a thin film, less than 1 mm, of material to be deposited. The process mixes Pd and germanium in a solvent. The solution is heated to form a precursor vapor which is decomposed. The method provides deposition temperatures and pressures. The as-deposited film is also annealed to enhanced the film's ferroelastic characteristics. A ferroelastic capacitor made from the present invention PGO film is also provided.
    Type: Grant
    Filed: April 28, 1999
    Date of Patent: July 8, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Tingkai Li, Fengyan Zhang, Yoshi Ono, Sheng Teng Hsu
  • Patent number: 6590228
    Abstract: A method is provided to optimize the channel characteristics of thin film transistors (TFTs) on polysilicon films. The method is well suited to the production of TFTs for use as drivers on liquid crystal display devices. Regions of polycrystalline silicon can be formed with different predominant crystal orientations. These crystal orientations can be selected to match the desired TFT channel orientations for different areas of the device. The crystal orientations are selected by rotating a mask pattern to a different orientation for each desired crystal orientation. The mask is used in connection with lateral crystallization ELA processes to crystallize deposited amorphous silicon films.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: July 8, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Apostolos Voutsas, John W. Hartzell, Yukihiko Nakata
  • Patent number: 6586260
    Abstract: A method of forming an electrode and a ferroelectric thin film thereon, includes preparing a substrate; depositing an electrode on the substrate, wherein the electrode is formed of a material taken from the group of materials consisting of iridium and iridium composites; and forming a single-phase, c-axis PGO ferroelectric thin film thereon, wherein the ferroelectric thin film exhibits surface smoothness and uniform thickness.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: July 1, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Fengyan Zhang, Jer-Shen Maa, Wei-Wei Zhuang, Sheng Teng Hsu
  • Patent number: 6585821
    Abstract: A method of monitoring the synthesis of a PGO spin-coating precursor solution includes monitoring heating of the solution with a UV spectrometer and terminating the heating step when a solution property reaches a predetermined value. The method utilizes the starting materials of lead acetate trihydrate (Pb(OAc)2.3H2O) and germanium alkoxide (Ge(OR)4 (R=C2H5 and CH(CH3)2)). The organic solvent is di(ethylene glycol)ethyl ether. The mixed solution of lead and di(ethylene glycol)ethyl ether is heated in an atmosphere of air at a temperature no greater than 190° C., and preferably no greater than 185° C. for a time period in a range of approximately eighty-five minutes. During the heating step the solution properties are monitored to determine when the reaction is complete and when decomposition of the desired product begins to take place. The solution is then added to germanium di(ethylene glycol)ethyl ether to make the PGO spin-coating solution.
    Type: Grant
    Filed: January 15, 2003
    Date of Patent: July 1, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, Fengyan Zhang, Jer-shen Maa, Sheng Teng Hsu
  • Patent number: 6586344
    Abstract: A method of making a precursor for a thin film formed by chemical vapor deposition processes, includes mixing ZCl4 with H(tmhd)3 solvent and benzene to form a solution, where Z is an element taken from the group of elements consisting of hafnium and zirconium; refluxing the solution for twelve hours in an argon atmosphere; removing the solvents via vacuum, thereby producing a solid compound; and sublimating the compound at 200° C. in a near vacuum of 0.1 mmHg. A ZOx precursor, for use in a chemical vapor deposition process, includes a Z-containing compound taken from the group of compounds consisting of ZCl(tmhd)3 and ZCl2(tmhd)2.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: July 1, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Wei-Wei Zhuang, David R. Evans
  • Patent number: 6583003
    Abstract: A method is provided for forming a 1T1R resistive memory array. The method of forming a 1T1R resistive memory array structure on a semiconductor substrate comprises forming an array of transistors comprising a polycide/oxide/nitride gate stack with nitride sidewalls, the transistors comprising a source and a drain region adjacent to the gate stack. An insulating layer is deposited and planarized level with the polycide/oxide/nitride gate stack. Bit contact openings are etched to expose the drain region. Bottom electrodes are formed by depositing and planarizing a metal. A resistive memory material is deposited over the bottom electrodes. Top electrodes are formed over the resistive memory material. The 1T1R resistive memory array may be connected to support circuits that are formed on the same substrate as the memory array. The support circuits may share many of the process steps with the formation of the transistors for the memory array.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: June 24, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Sheng Teng Hsu, Wei-Wei Zhuang
  • Patent number: 6583000
    Abstract: A method of forming a CMOS device includes preparing a silicon substrate, including forming plural device regions on the substrate; epitaxially forming a strained SiGe layer on the substrate, wherein the SiGe layer has a germanium content of between about 20% and 40%; forming a silicon cap layer epitaxially on the SiGe layer; depositing a gate oxide layer; depositing a first polysilicon layer; implanting H+ ions to a depth below the SiGe layer; forming a trench by shallow trench isolation which extends into the substrate; annealing the structure at a temperature of between about 700° C. to 900° C. for between about five minutes to sixty minutes; depositing an oxide layer and a second polysilicon layer, thereby filling the trench; planarizing the structure to the top of the level of the portion of the second polysilicon layer which is located in the trench; and completing the CMOS device.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: June 24, 2003
    Assignee: Sharp Laboratories of America, Inc.
    Inventors: Sheng Teng Hsu, Jong-Jan Lee, Jer-shen Maa, Douglas James Tweet