Abstract: A constant velocity universal joint has an outer race provided with longitudinally extending, circumferentially spaced outer race grooves in its inner concave surface. An inner race is provided with longitudinally extending, circumferentially spaced inner race grooves in its outer convex surface. The inner race is disposed within the outer race with its outer convex surface spherically engaged with the inner concave surface of the outer race for relative angular movement of the inner and outer races. Each of the inner race grooves is arranged opposite a corresponding one of the outer race grooves to define a plurality of ball-groove pairs. The grooves of each ball-groove pair are disposed in transverse crossing-relation to one another. A ball is disposed in each of the crossing ball-groove pairs for movement therealong during the relative angular movement of the inner and outer races.

Abstract: An apparatus and method are provided for operating a pump-less rear wheel anti-lock brake system of a vehicle using speed sensors on at least one front and one rear wheel, to provide a true dynamic rear proportioning (DRP) function, and to significantly enhance braking performance in rear wheel anti-lock mode through better management of the volume of pressurized fluid supplied by the master cylinder using rear pressure control (RPC).

Abstract: A method of coating disc brake pads to obscure and seal minor surface imperfections, thereby reducing scrap rates. A preform of friction lining material is coated prior to molding and curing the preform and bonding the same to the backing plate to form the brake pad assembly. The preform is coated with an aqueous composition containing a solids mixture of 5–50 vol. % resin and 50–95 vol. % non-resin solids. Advantageously, the coating composition has a 5–30 vol. % solids mixture content, which solids mixture includes 15–25 vol. % resin, 0–10 vol. % powdered elastomer, 5–15 vol. % carbon black, 20–50 vol. % inorganic fillers, 5–15 vol. % organic fibers and 1–10 vol. % inorganic flake material.

Abstract: The gear mechanism for minimizing backlash may include a convoluted spring positioned between an external spline of a gear or shaft and an internal spline of a gear. The gear mechanism may include a cam and cam follower arrangement upon two adjacent gears positioned on the same shaft. Two stacked gears may include a U-shaped backlash eliminating element passing through both gears. The gear mechanism may include rollers which may be conically shaped.

Abstract: A method for metallurgically joining a tube to a member. A tube having a flange is obtained, and a member is obtained. A welding/brazing electrode wheel is obtained having an axis of rotation and having a rim. The tube and the member are positioned with the flange contacting the member directly and/or indirectly through an intervening welding/brazing joining material. The rim of the electrode wheel is positioned in direct contact with the flange. A resistance welding/brazing current path is created through the flange and the member using at least the electrode wheel creating a seam weld/braze zone which includes at least some of the flange and at least some of the member. During the current path creation step, the electrode wheel is rotated about the axis of rotation.

Abstract: A disc brake assembly has a hub that is rotatable about an axis and at least a pair of discs supported on the hub for relative axial movement along the axis of the hub with the discs having opposite sides presenting braking surfaces. A non-rotatable support structure supports a plurality of friction elements for relative axial movement into and out of frictional braking engagement with the braking surfaces of the discs. An electric actuator is mounted on the support structure adjacent at least one of the friction elements and is operative when actuated to move the friction elements into frictional braking engagement with the braking surfaces of the discs.

Abstract: The latch mechanism includes the shoe release lever pivotally attached to the support housing for pivotal movement about a lever axis parallel to the tilt axis between the latched position and the unlatched position. A tab extends from a slide to define a connection between the lever and the slide for moving the slide out of engagement with a tilt shoe thereby allowing rotation of the tilt shoe to the unlatched position. The connection, defined by the tab and opening, is spaced along the release lever from the lever axis and the distal end defined by a knob to provide compact packaging while retaining adequate mechanical advantage.

Abstract: Method for determining a present coil temperature of a coil of a magnetorheological (MR) damper of an operating automotive vehicle, wherein the coil is powered by an output of a controller connected to the coil through a conductor. One step includes calculating a coil-plus-conductor resistance from the voltage and the current of the output of the controller when the controller applies a test current to the coil and the conductor. Another step includes calculating the present coil temperature using at least the coil-plus-conductor resistance and compensating for the resistance of the conductor.

Abstract: A dual stage drive for a switched reluctance motor (SRM) is disclosed, the SRM having a plurality of phase coils associated therewith. In an exemplary embodiment, the dual stage drive includes at least one of the plurality of phase coils coupled to a first power bus, and at least another one of the plurality of phase coils coupled to a second power bus. Energy within the at least one phase coil coupled to said first power bus is dissipated through said second power bus.

Abstract: A method of horizontally structured CAD/CAM manufacturing with horizontal coordinate systems including selecting a blank for machining into an actual part, establishing a coordinate system; and establishing an other coordinate system. The other coordinate system exhibits an associative relationship with the coordinate system. The method also includes creating a master process model including a virtual blank corresponding to the blank, a manufacturing feature, virtual machining of the manufacturing feature into the virtual blank, the manufacturing feature exhibiting another associative relationship with at least one of the coordinate system and the other coordinate system, and generating manufacturing instructions to create the actual part by machining the manufacturing feature into the blank.

Abstract: The problem of reliably locking an electrically actuated park brake is resolved through the use of a jaw-tooth clutch operatively installed between the shaft and the housing of a drive motor, for engaging the brake. The brake may be locked and unlocked by selectively engaging the jaw-tooth clutch either electrically or manually.

Abstract: Disclosed herein is a method for parameter identification in a switched reluctance electric machine comprising: operating the switched reluctance electric machine in response to a desired command; and measuring an actual operating characteristic of the switched reluctance electric machine. The method also includes: modeling the switched reluctance electric machine to formulate an estimated operating characteristic based on the desired command; comparing the actual operating characteristic and the estimated operating characteristic to formulate an error there between; and determining a parameter estimate for the switched reluctance machine based on the error and a previous parameter estimate.

Abstract: An electric power steering system, comprising: a steering wheel in operable communication with a mechanical linkage; a steering shaft in operable communication with the mechanical linkage, and in operable communication with at least one road wheel; a first transmission in operable communication with the steering shaft; a unidirectional electric motor in operable communication with the first transmission; wherein the electric power steering system is configured such that when the steering wheel is turned in a first direction, the motor's power is transmitted in the first direction to the steering shaft, and when the steering wheel is turned in a second direction, the motor's power is transmitted in the second direction to the steering shaft.

Abstract: A brake caliper with an integral parking brake. The brake caliper includes a housing having a bore with tapered walls, a piston having a rod mounted within the bore, a wedge element positioned between the rod and the tapered walls and displaceable to a locking position and a release position, a resilient element positioned to displace the wedge element to the release position, and a locking element for selectively displacing the wedge element to the locking position. When the locking element is momentarily actuated while a hydraulic pressure is present, the wedge element is urged to the locking position, thereby holding the brake caliper in a braking position when the hydraulic pressure is removed and then the locking element is de-actuated. A hydraulic pressure sufficient to cause the resilient element to urge the wedge element to the release position is effective to release the caliper.

Abstract: A control system for operating a device. The control system comprises a plurality of command elements generating command signals and a control element having a plurality of control modes. Each control mode includes a transfer function output effective to operate the device in a predetermined manner and is selectable in accordance with the status of at least one of the command signals. The transfer function output of a nonselected control mode is made to substantially track the transfer function output of a selected control mode such that the transfer function output of the nonselected control mode is substantially similar in magnitude to the transfer function output of the selected mode when the control element selects the nonselected mode. A method employs the system.

Abstract: A piston assembly for a magneto-rheological fluid damper is provided that exhibits good sealing properties at elevated temperatures. The piston assembly comprises a piston rod having an axial bore therethrough, a piston core coupled to a distal end of the piston rod for movement thererwith, an electrical terminal located on the piston core, a conductor, a sealing member and a support member. The conductor is coupled to the terminal to form an electrical connection and passes through the bore in the piston rod. The sealing member is adjacent to the distal end of the piston rod for preventing the penetration of fluid into the bore. The support member is located and sized to block an opening into the bore to prevent the sealing member from being forced through the opening when the piston assembly is subjected to pressure.

Abstract: A method for detecting a change in permeability of a magnetostrictive object due to a change in strain. At least one first coil and at least one second coil are obtained and positioned such that magnetic flux lines induced by an electric current in the first coil(s) pass through at least one portion of the object in a direction substantially parallel to the strain direction, such that magnetic flux lines induced by an electric current in the second coil(s) pass through at least one portion of the object in a direction substantially parallel to the strain direction, and such that any electromagnetic interference sensed by the first coil(s) is sensed oppositely by the second coil(s). The total inductance of the positioned first and second coil(s) is measured over time. A change in permeability of the object is detected from a change in the measured total inductance over time.

Abstract: A controller (32) for a vehicular system (10) that includes a hand-wheel (16) and an electric motor (34) includes a torque-assist function (56) responsive to a signal representing the torque applied to the hand-wheel (16) for providing a torque-assist command to the motor (34), and a steering-pull compensator (52) responsive to a signal representing a valid ignition cycle for modifying the torque-assist command to the motor (34) by an offset corresponding to a detected steering-pull condition; where the method of control includes receiving the signal indicative of the torque applied to the hand-wheel (16), providing a torque-assist command to the motor (34) in response to the received torque signal, detecting an enabling signal related to the signal representing a valid ignition cycle, quantifying a steering-pull condition in response to the received and detected signals, and modifying the torque-assist command to the motor (34) by an offset corresponding to the quantified steering-pull condition.

Abstract: A control system for controlling a brake system of a braked vehicle during a turn, the vehicle having four wheels. The control system is configured to selectively modify a brake pressure applied to each of the wheels by the brake system. The control system is configured to receive a driver input relating to a brake pressure sought to be applied. The control system includes a controller for monitoring a slip status of each of the four wheels during a turn. The controller is configured to direct the brake system to independently increase, decrease, or hold the brake pressure applied to each of the four wheels based at least in part upon slip status of each respective wheel. The controller is configured to direct the brake system to modify the brake pressure applied to each of the wheels such that the brake pressure applied to a given wheel of the four wheels is always equal to or less than the brake pressure sought to be applied.

Abstract: A multi-disc brake system for automotive vehicles includes a plurality of discs slideably supported on a hub and a plurality of brake pad assemblies slideably supported on a bridge projecting from a stationary knuckle body. The pad assemblies are moved by a piston into selective braking engagement with the discs. An outer pad retainer is bolted to the bridge. A supplemental mechanical interlock feature couples the retainer releasably but securely to the bridge independently of the bolts. The pad retainer may alternatively be formed as one piece with the bridge and the bridge formed with a slideway having an access opening for installing and removing the pad assemblies for slideable movement therealong. The discs may further be supported on the hub by a supplemental support which enables sliding movement of the discs along the hub but limits the travel beyond at least one end of the hub so that discs remain on the hub independently of any support provided by the interleaved brake pad assemblies.