Abstract: A highly corrosion-resistant, paint-adherent, and lubricating polymer-containing coating on a metal surface can be formed by contact with an aqueous solution (pH=2.0 to 6.5) that contains an acidic compound and polymer with the following formula (I): ##STR1## in which the X bonded to the phenyl ring in formula (I) represents a hydrogen atom, a hydroxyl group, a C.sub.1 to C.sub.5 alkyl group, a C.sub.1 to C.sub.5 hydroxyalkyl group, a C.sub.6 to C.sub.12 aryl group, a benzil group, a benzal group, an unsaturated hydrocarbon moiety condensed to the phenyl ring so as to form a naphthalene ring, or a group corresponding to formula (II): ##STR2## in which R.sup.1 and R.sup.2 in formula (II) each independently represent a hydrogen atom, a hydroxyl group, a C.sub.1 to C.sub.10 alkyl group, or a C.sub.1 to C.sub.10 hydroxyalkyl group; the Y.sup.1 and Y.sup.
Abstract: A surface of aluminiferous metal is brought into contact at 30.degree. C. to 65.degree. C. for 5 to 60 seconds with a surface treatment bath with a pH of 2.0 to 6.5 that contains phosphate ion, condensed phosphate ion, and a water soluble polymer in the following weight proportions: 1-30: 0.1-10: 0.2-20. This is followed by a water rinse and drying by heating. The water soluble polymer has a chemical structure conforming with formula (I): ##STR1## in which (i) each of X.sup.1 and X.sup.2 represents a hydrogen atom, a C.sub.1 to C.sub.5 alkyl group, or a C.sub.1 to C.sub.5 hydroxyalkyl group; (ii) each of Y.sup.1 and Y.sup.2 represents a hydrogen atom or a moiety "Z" that conforms to formula (II) or (III): ##STR2## wherein each of R.sup.1, R.sup.2, R.sup.3, R.sup.4, and R.sup.5 represents a C.sub.1 to C.sub.10 alkyl group or a C.sub.1 to C.sub.10 hydroxyalkyl group; (iii) the average value for the number of Z moieties substituted on each phenyl ring in the polymer molecule is from 0.2 to 1.
Abstract: An aqueous solution of manganese phosphate and phosphoric acid, preferably with little or no content of any material conventionally recognized as an accelerator or of any divalent metal ions other than manganese and iron, forms a good quality paint undercoating phosphate conversion coating on metal substrates, particularly on steel and galvanized steel substrates, when contacted by spraying or immersion with the substrates at a temperature of 54.degree.-65.degree. C. for a time of 0.5-5 minutes.
Type:
Grant
Filed:
November 12, 1996
Date of Patent:
March 17, 1998
Assignee:
Henkel Corporation
Inventors:
Mervet S. Boulos, David C. Montrose, Michael Petschel
Abstract: A chromium and ferricyanide free aqueous deoxidizer/desmutter for aluminum and magnesium alloys contains nitric acid, ferric ions, and molybdate and/or condensed molybdate anions and preferably also sulfate and fluoride.
Abstract: The rapid, low-temperature formation of a bright blue surface on hot-dip zinc/aluminum alloy-plated steel sheet that contains 0.1 to 60 weight % aluminum in the alloy, or on other surfaces of similar chemical composition, using conventional surface-treatment equipment, is achieved by treating the surface with a treatment bath that has a pH of 3.5 to 6.0 and that contains molybdenum compound at 0.2 to 3.0 weight % as molybdenum and simple or complex fluoride at 0.1 to 2.0 weight % as fluorine.
Abstract: Article of manufacture and method of making the same in which a metal substrate has an undercoating is made from a combination of at least one pulverulent metal and a transition metal compound and a coating thereon containing an autodeposited resin formed under autodepositing conditions.
Abstract: A process for coating metal surfaces in which an uncured resin coating is formed on the surface of a metal by contacting the metal surface with an autodepositing coating composition that contains acid, oxidizing agent, and water-dispersible or water-soluble organic film-forming resin, and the uncured coating is thereafter dried, produces a strongly adherent, highly corrosion-resistant autodeposited coating when the uncured coating is brought, prior to its drying, into contact with an aqueous solution that has a pH adjusted to 7 to 11 and that contains at least one selection from the following inorganic acids and salts thereof: molybdic acid, tungstic acid, polyphosphoric acid, and polysilicic acid.
Abstract: Zinciferous and/or aluminiferous metal surfaces can be passivated by treatment with a chromium-free aqueous solution of phosphoric acid and molybdenum that is at least partially in a valence state lower than +6, to produce, especially with an acrylic overcoating, a surface as resistant to corrosion as the surface of the same substrate after passivation with conventional liquid compositions that contain hexavalent chromium.
Abstract: A process enhances corrosion resistance of autodeposited coatings on metallic surfaces by contacting the uncured coating on the metallic surface with a reaction rinse solution containing complex fluoride anions. In a preferred use, because the protective properties of the autodeposited coatings are improved on both cold rolled and galvanized steel, both may be processed simultaneously, providing practical and economic advantages.
Abstract: The protection against black and white rust on zinciferous surfaces by a conventional chromating treatment is improved by drying into place on the zinciferous surface before chromating a pre-treatment composition that contains hexavalent chromium ion plus one or more salts of nickel and cobalt, in an amount to produce an add-on of 0.5 to 100 mg/m.sup.2 of metal.
Abstract: The practicality of known depolymerization reactions in which there is a danger of building up adherent residues on heat transfer surfaces is greatly improved by performing the process under conditions that provide a driving force which assures that none of the feed material and none of any liquid or solid residue produced during the depolymerization of the feed material remains in contact with any heat transfer surface for a time sufficiently long to form any adherent solid residue on the surface. A preferred apparatus for achieving such a driving force includes a horizontal thin film evaporator, a controlled continuous input of liquid feed material, and continuous collection of desired reaction product and any residue that remains condensed throughout its passage through the reaction zone.
Abstract: The present invention produces a highly corrosion-resistant, highly rust-inhibiting, and strongly paint-adherent conversion coating on the surface of magnesium-containing metals, and does so rapidly and at relatively low temperatures, using a substantially chromium-free conversion treatment bath.
Type:
Grant
Filed:
April 29, 1996
Date of Patent:
July 8, 1997
Assignee:
Henkel Corporation
Inventors:
Sadao Ishizaki, Masahiko Nishida, Yokichi Sato
Abstract: An aqueous autodeposition coating composition that is essentially free of chromium compounds and which produces a film with a much better adherence and corrosion resistance than heretofore obtained, but which does so without a rinse treatment with a chromium-containing solution prior to film curing. The aqueous autodeposition coating composition has a pH of about 1.6 to about 5 and contains(i) water-dispersible or water-soluble organic film-forming resin;(ii) at least one of fluoride ions and flouride ions and complex fluoride ions;(iii) ions of at least one metal selected from zinc, cobalt, manganese, nickel, iron, and aluminum; and(iv) tungstate ion and/or molybdate ion.
Abstract: The invention is a cleaning solution for degreasing metal articles which contains at least one chlorine-free nonionic surfactant with an HLB in the range of 6.5 to 9.5; a second chlorine-free nonionic surfactant with an HLB in the range of above 9.5 to about 14; a chlorinated nonionic surfactant, and an alkalinizing agent and optionally also one or more of anionic or amphoteric surfactant; hydrotroping agents; solubilizers; organic builders, and corrosion inhibitors. The preferred composition of the invention can replace a vapor degreasing process for cleaning oil, grease, and waxy-type contaminants from metal articles to the level of cleanliness required in the aerospace industry.
Type:
Grant
Filed:
December 22, 1994
Date of Patent:
June 3, 1997
Assignee:
Henkel Corporation
Inventors:
Lawrence R. Carlson, Philip M. Johnson, Dennis A. Kent
Abstract: An acidic substitutional plating bath for zinciferous surfaces, particularly zinciferous metal-plated steel sheet, with which sludge production and equipment corrosion are inhibited and which has an improved heavy metal ion deposition efficiency is provided by an aqueous composition that has a pH of 2 to 4.5 and that contains 1.5 to 40 g/L of at least one heavy metal ion selected from nickel, iron, and cobalt; 0.5 to 10 g/L of phosphate ions; 1 to 250 g/L of sulfate ion; and 1 to 20 g/L of organic acid.
Abstract: A bath for the treatment of DI cans that contains phosphate ions, at least one of zirconium and titanium compounds, oxidizing agent at no more than 500 ppm, and fluorides at no more than 2,000 ppm as fluorine, and that has a pH of 2.0 to 4.0, is useful for treating the surface of both aluminum and tinplate cans prior to the painting/printing thereof.
Type:
Grant
Filed:
January 5, 1996
Date of Patent:
February 18, 1997
Assignee:
Henkel Corporation
Inventors:
Tomoyuki Aoki, Akio Shimizu, Masayuki Yoshida
Abstract: Amino resins that contain more free formaldehyde than is desirable for health and/or pollution reasons can be treated with a mixture of diketo reagents (or their nitrogen analogs) and other compounds containing amino moieties to reduce the free formaldehyde content while not diminishing, and in some cases even enhancing, the ability of the resins to function according to their normal uses. The invention is especially useful for melamine-formaldehyde resin dispersions useful to detackify paint.
Abstract: An aqueous solution of manganese phosphate and phosphoric acid, preferably with little or no content of any material conventionally recognized as an accelerator or of any divalent metal ions other than manganese and iron, forms a good quality paint undercoating phosphate conversion coating on metal substrates, particularly on steel and galvanized steel substrates, when contacted by spraying or immersion with the substrates at a temperature of 54.degree.-65.degree. C. for a time of 2-5 minutes.
Type:
Grant
Filed:
February 14, 1996
Date of Patent:
January 21, 1997
Assignee:
Henkel Corporation
Inventors:
Mervet S. Boulos, David C. Montrose, Michael Petschel
Abstract: Solvent assisted alkaline paint stripping can be speeded by using mixtures of (i) glycol and/or oligoglycol monoethers with (ii) unetherified glycols and oligoglycols and/or alkanolamines.
Abstract: A bath for treating metal surfaces for the formation thereon of composite films for the cold working of metal advantageously comprises an otherwise conventional conversion coating bath that also contains organic cationic polymer having at least 1 cationic nitrogen atom per molecule and having a molecular weight of 1,000 to 1,000,000, or a salt of such a polymer. Major improvements in the lubrication properties, particularly in the seizure resistance, can be achieved by applying out a conventional lubrication treatment on such a composite film. Specifically, practical operating limits in metal cold working, e.g., the working degree or ratio, working speed, tool life, and the like, can be increased in a single step. This is useful in terms of improving productivity, product stability, cost reduction, and the like.