Patents Assigned to Applied Materials
  • Patent number: 10049891
    Abstract: Exemplary methods for removing cobalt material may include flowing a chlorine-containing precursor into a processing region of a semiconductor processing chamber. The methods may include forming a plasma of the chlorine-containing precursor to produce plasma effluents. The methods may also include contacting an exposed region of cobalt with the plasma effluents. The methods may include flowing a nitrogen-containing precursor into the processing region of the semiconductor processing chamber. The methods may further include contacting the cobalt chloride with the nitrogen-containing precursor. The methods may also include recessing the cobalt, which leaves a residue behind. The methods may include forming a remote plasma of a hydrogen-containing precursor. The methods may also include removing the cobalt residue using plasma effluents of the hydrogen-containing precursor.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: August 14, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Xikun Wang, Nitin Ingle
  • Patent number: 10049927
    Abstract: Aspects of the disclosure include methods of treating a substrate to remove one or more of voids, seams, and grain boundaries from interconnects formed on the substrate. The method includes heating the substrate in an environment pressurized at supra-atmospheric pressure. In one example, the substrate may be heated in a hydrogen-containing atmosphere.
    Type: Grant
    Filed: October 24, 2016
    Date of Patent: August 14, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Bencherki Mebarki, Sean Kang, Keith Tatseun Wong, He Ren, Mehul B. Naik, Ellie Y. Yieh, Srinivas D. Nemani
  • Patent number: 10049908
    Abstract: In one embodiment of the invention, a substrate support assembly comprises an electrostatic chuck having an electrode embedded therein and having an aperture disposed therethrough, a conductive liner disposed on the surface of the electrostatic chuck within the aperture, a conductive tubing extending from a lower surface of the electrostatic chuck and axially aligned with the aperture, and a conductive coating at least partially within the aperture and at least partially within the conductive tubing, wherein the conductive coating provides a conductive path between the conductive liner and the conductive tubing.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: August 14, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Govinda Raj, Robert T. Hirahara
  • Publication number: 20180226426
    Abstract: Methods of forming 3-d flash memory cells are described. The methods allow the cells to be produced despite a misalignment in at least two sections (top and bottom), each having multiple charge storage locations. The methods include selectively gas-phase etching dielectric from the bottom memory hole portion by delivering the etchants through the top memory hole. The methods further include placing sacrificial polysilicon around the memory hole before forming the bottom stack and removing the sacrificial polysilicon from the slit trench to allow a conducting gapfill to make electrical contact to the polysilicon inside the memory hole.
    Type: Application
    Filed: February 7, 2018
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventor: Vinod R. Purayath
  • Publication number: 20180226425
    Abstract: Methods of forming 3-d flash memory cells are described. The methods allow the cells to be produced despite a misalignment in at least two sections (top and bottom), each having multiple charge storage locations. The methods include selectively gas-phase etching dielectric from the bottom memory hole portion by delivering the etchants through the top memory hole. Two options for completing the methods include (1) forming a ledge spacer to allow reactive ion etching of the bottom polysilicon portion without damaging polysilicon or charge-trap/ONO layer on the ledge, and (2) placing sacrificial silicon oxide gapfill in the bottom memory hole, selectively forming protective conformal silicon nitride elsewhere, then removing the sacrificial silicon oxide gapfill before performing the reactive ion etching of the bottom polysilicon portion as before.
    Type: Application
    Filed: January 29, 2018
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventor: Vinod R. Purayath
  • Publication number: 20180226278
    Abstract: Systems and methods of etching a semiconductor substrate may include flowing an oxygen-containing precursor into a substrate processing region of a semiconductor processing chamber. The substrate processing region may house the semiconductor substrate, and the semiconductor substrate may include an exposed metal-containing material. The methods may include flowing a nitrogen-containing precursor into the substrate processing region. The methods may further include removing an amount of the metal-containing material.
    Type: Application
    Filed: February 6, 2017
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventors: Ranga Rao Arnepalli, Prerna Sonthalia Goradia, Robert Jan Visser, Nitin Ingle, Mikhail Korolik, Jayeeta Biswas, Saurabh Lodha
  • Publication number: 20180226232
    Abstract: Embodiments of the invention relate to compositions including a yttrium-based fluoride crystal phase, or a yttrium-based oxyfluoride crystal phase, or an oxyfluoride amorphous phase, or a combination of these materials. The compositions may be used to form a solid substrate for use as a semiconductor processing apparatus, or the compositions may be used to form a coating which is present upon a surface of substrates having a melting point which is higher than about 1600°, substrates such as aluminum oxide, aluminum nitride, quartz, silicon carbide and silicon nitride, by way of example.
    Type: Application
    Filed: March 19, 2015
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventors: Jennifer Y. Sun, Ren-Guan Duan, Kenneth S. Collins
  • Publication number: 20180226259
    Abstract: Processing methods may be performed to form recesses in a semiconductor substrate. The methods may include oxidizing an exposed silicon surface on a semiconductor substrate within a processing region of a semiconductor processing chamber. The methods may include forming an inert plasma within the processing region of the processing chamber. Effluents of the inert plasma may be utilized to modify the oxidized silicon. A remote plasma may be formed from a fluorine-containing precursor to produce plasma effluents. The methods may include flowing the plasma effluents to the processing region of the semiconductor processing chamber. The methods may also include removing the modified oxidized silicon from the semiconductor substrate. The methods may include isotropically etching a silicon-containing material from the semiconductor substrate.
    Type: Application
    Filed: February 3, 2017
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventors: Tom Choi, Jungmin Ko, Nitin Ingle
  • Publication number: 20180226223
    Abstract: Described processing chambers may include a chamber housing at least partially defining an interior region of a semiconductor processing chamber. The chamber may include a showerhead positioned within the chamber housing, and the showerhead may at least partially divide the interior region into a remote region and a processing region in which a substrate can be contained. The chamber may also include an inductively coupled plasma source positioned between the showerhead and the processing region. The inductively coupled plasma source may include a conductive material within a dielectric material.
    Type: Application
    Filed: April 2, 2018
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventor: Dmitry Lubomirsky
  • Publication number: 20180226230
    Abstract: A system includes a process chamber, a housing that defines a waveguide cavity, and a first conductive plate within the housing. The first conductive plate faces the process chamber. The system also includes one or more adjustment devices that can adjust at least a position of the first conductive plate, and a second conductive plate, coupled with the housing, between the waveguide cavity and the process chamber. Electromagnetic radiation can propagate from the waveguide cavity into the process chamber through apertures in the second conductive plate. The system also includes a dielectric plate that seals off the process chamber from the waveguide cavity, and one or more electronics sets that transmit the electromagnetic radiation into the waveguide cavity. A plasma forms when at least one process gas is within the chamber, and the electromagnetic radiation propagates into the process chamber from the waveguide cavity.
    Type: Application
    Filed: February 3, 2017
    Publication date: August 9, 2018
    Applicant: Applied Materials, Inc.
    Inventors: Satoru Kobayashi, Hideo Sugai, Nikolai Kalnin, Soonam Park, Toan Tran, Dmitry Lubomirsky
  • Patent number: 10041842
    Abstract: Methods and apparatuses for determining in-situ a temperature of a substrate with a thermal sensor in a vacuum chamber are described herein. In one embodiment a thermal sensor has a transmitter configured to transmit electromagnetic waves, a receiver configured to receive electromagnetic waves, and a controller configured to control the transmitter and receiver, wherein the controller determines a temperature from a difference between the transmitted electromagnetic wave and the received electromagnetic wave.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventor: Gangadhar Sheelavant
  • Patent number: 10043684
    Abstract: Systems and methods of etching a semiconductor substrate may include flowing an oxygen-containing precursor into a substrate processing region of a semiconductor processing chamber. The substrate processing region may house the semiconductor substrate, and the semiconductor substrate may include an exposed metal-containing material. The methods may include flowing a nitrogen-containing precursor into the substrate processing region. The methods may further include removing an amount of the metal-containing material.
    Type: Grant
    Filed: February 6, 2017
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Ranga Rao Arnepalli, Prerna Sonthalia Goradia, Robert Jan Visser, Nitin Ingle, Mikhail Korolik, Jayeeta Biswas, Saurabh Lodha
  • Patent number: 10043641
    Abstract: Embodiments provide systems, methods and apparatus for detecting a cleaning endpoint of a cleaning process performed within a processing chamber. Embodiments include a spectrometer adapted to measure a spectrum response over time of a cleaning reaction within a processing chamber during a cleaning process; and a lens system coupled to the spectrometer and disposed to focus on a selected area within the processing chamber via a viewport and to amplify intensity of radiation from the selected area during the cleaning process. The selected area is chosen based on being the expected location of the last cleaning reaction during the cleaning process within the processing chamber (e.g., a corner in a rectangular chamber). Numerous other aspects are provided.
    Type: Grant
    Filed: September 22, 2016
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Young-Jin Choi, Su Ho Cho, Beomsoo Park, Fei Peng, Soo Young Choi
  • Patent number: 10043638
    Abstract: A compact configurable radio frequency (RF) matching network for matching RF energy output from an RF generator to a variable impedance load is disclosed. The matching network includes an input connector; an output connector; and a component assembly array including one or more tune and load electrical components. At least one of the electrical components is coupled to the input connector, at least one of the electrical components is coupled to the output connector, the component assembly array is adapted to be arranged in a selected topology, and the selected topology is adapted to reduce RF energy reflected from the variable impedance load. Numerous other aspects are provided.
    Type: Grant
    Filed: July 31, 2015
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Jozef Kudela, Ranjit I. Shinde, Suhail Anwar
  • Patent number: 10043674
    Abstract: Exemplary methods for etching a germanium-containing material may include forming a plasma of a fluorine-containing precursor in a remote plasma region of a semiconductor processing chamber. The methods may include flowing effluents of the fluorine-containing precursor through apertures defined in a chamber component. The apertures may be coated with a catalytic material. The methods may include reducing a concentration of fluorine radicals in the plasma effluents with the catalytic material. The methods may also include delivering the plasma effluents to a processing region of the semiconductor processing chamber. A substrate having an exposed region of a germanium-containing material may be housed within the processing region. The methods may further include etching the germanium-containing material.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Mikhail Korolik, Nitin Ingle, Dimitri Kioussis
  • Patent number: 10040168
    Abstract: A two part retaining ring is described. A rigid upper portion has an annular recess along its inner diameter. An annular wearable lower portion has an inner diameter, an annular extension defined by the inner diameter and a vertical wall that is perpendicular to a surface of the second portion and opposite to the inner diameter. The annular extension fits into the annular recess of the annular first portion. A bonding material is on the vertical wall of the annular second portion.
    Type: Grant
    Filed: June 26, 2017
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Shaun Van Der Veen, Steven M. Zuniga
  • Patent number: 10042357
    Abstract: Described herein are methods and systems for providing a user interface to indicate health of a tool in a manufacturing facility. A method may include receiving, via a user interface, user selection of fault detection data pertaining to a tool in a manufacturing facility, obtaining health abnormality indicators of the tool using the fault detection data, and presenting the health abnormality indicators of the tool in the user interface.
    Type: Grant
    Filed: October 23, 2013
    Date of Patent: August 7, 2018
    Assignee: Applied Materials, Inc.
    Inventors: James R. Moyne, Jimmy Iskandar, Bradley D. Schulze
  • Publication number: 20180218943
    Abstract: A method of device processing. The method may include providing a cavity in a layer, directing energetic flux to a bottom surface of the cavity, performing an exposure of the cavity to a moisture-containing ambient, and introducing a fill material in the cavity using an atomic layer deposition (ALD) process, wherein the fill material is selectively deposited on the bottom surface of the cavity with respect to a sidewall of the cavity.
    Type: Application
    Filed: February 23, 2018
    Publication date: August 2, 2018
    Applicant: Applied Materials, Inc.
    Inventors: Kurtis Leschkies, Steven Verhaverbeke
  • Patent number: 10039157
    Abstract: In a processing reactor having a microwave plasma source, the microwave radiator is mounted on a rotary microwave waveguide coupling for continuous rotation, to form the reactor for processing a workpiece.
    Type: Grant
    Filed: June 2, 2014
    Date of Patent: July 31, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Michael W. Stowell, Qiwei Liang
  • Patent number: 10037883
    Abstract: Embodiments described herein generally relate to an apparatus and methods for reducing the deposition of polymers in a semiconductor processing chamber. A heater jacket and heat sources are provided and may be configured to maintain a uniform temperature profile of the processing chamber. A method of maintaining a uniform temperature profile of a dielectric ceiling of the processing chamber is also provided.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: July 31, 2018
    Assignee: Applied Materials, Inc.
    Inventors: Robert Chebi, Alfredo Granados, Zhao H. Ceng, Jianqi Wang, Rajan Balesan