Patents Assigned to Applied Materials
  • Patent number: 12273052
    Abstract: An apparatus for contactless transportation of a carrier is provided. The apparatus includes the carrier, being a substrate carrier or a mask carrier. The apparatus includes a linear reluctance motor for providing both a contactless levitation and a contactless drive of the carrier. The linear reluctance motor includes one or more linear stators defining a transportation track for the carrier. The linear reluctance motor includes a mover attached to the carrier. The linear reluctance motor includes a set of electromagnets and a first magnetic material. The one or more linear stators include the set of electromagnets and the mover includes the first magnetic material, or the mover includes the set of electromagnets and the one or more linear stators include the first magnetic material. The apparatus includes a controller connected to the set of electromagnets.
    Type: Grant
    Filed: November 2, 2023
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Thorsten Meiss, Alexander Sendobry
  • Patent number: 12270752
    Abstract: A method and apparatus for determining a growth rate on a semiconductor substrate is described herein. The apparatus is an optical sensor, such as an optical growth rate sensor. The optical sensor is positioned in an exhaust of a deposition chamber. The optical sensor is self-heated using one or more internal heating elements, such as a resistive heating element. The internal heating elements are configured to heat a sensor coupon. A film is formed on the sensor coupon by exhaust gases flowed through the exhaust and is correlated to film growth on a substrate within a process volume of the deposition chamber.
    Type: Grant
    Filed: May 23, 2022
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Zhepeng Cong, Tao Sheng, Ashur J. Atanos
  • Patent number: 12272564
    Abstract: A method and apparatus for patterning semiconductor materials using tin-based materials as mandrels, hardmasks, and liner materials are provided. One or more implementations of the present disclosure use tin-oxide and/or tin-carbide materials as hardmask materials, mandrel materials, and/or liner material during various patterning applications. Tin-oxide or tin-carbide materials are easy to strip relative to other high selectivity materials like metal oxides (e.g., TiO2, ZrO2, HfO2, Al2O3) to avoid influencing critical dimensions and generate defects. In addition, tin-oxide and tin-carbide have low refractive index, k-value, and are transparent under 663-nm for lithography overlay.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Yung-chen Lin, Chi-I Lang, Ho-yung Hwang
  • Patent number: 12272563
    Abstract: Exemplary etching methods may include modifying an exposed surface of a layer of metal oxide on a substrate housed in a processing region of a semiconductor processing chamber to produce a modified portion of metal oxide. The methods may include contacting the modified portion of metal oxide with a fluorine-containing precursor. The contacting may produce a metal oxy-fluoride material. The methods may include flowing an etchant precursor into the processing region. The methods may include contacting the metal oxy-fluoride material with the etchant precursor. The methods may include removing the metal oxy-fluoride material.
    Type: Grant
    Filed: July 15, 2021
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Baiwei Wang, Rohan Puligoru Reddy, Xiaolin C. Chen, Zhenjiang Cui, Anchuan Wang
  • Patent number: 12272524
    Abstract: A wideband variable impedance load for high volume manufacturing qualification and diagnostic testing of a radio frequency power source, an impedance matching network and RF sensors for generating plasma in a semiconductor plasma chamber for semiconductor fabrication processes. The wideband variable impedance load may comprise a fixed value resistance operable at a plurality of frequencies and coupled with a variable impedance network capable of transforming the fixed value resistance into a wide range of complex impedances at the plurality of frequencies. Response times and match tuning element position repeatability may be verified. Automatic testing, verification and qualification of production and field installed radio frequency power sources for plasma generation are easily performed.
    Type: Grant
    Filed: September 19, 2022
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Yue Guo, Kartik Ramaswamy, Jie Yu, Yang Yang
  • Patent number: 12273051
    Abstract: An apparatus for contactless transportation of a carrier is provided. The apparatus includes the carrier, being a substrate carrier or a mask carrier. The apparatus includes a linear reluctance motor for providing both a contactless levitation and a contactless drive of the carrier. The linear reluctance motor includes one or more linear stators defining a transportation track for the carrier. The linear reluctance motor includes a mover attached to the carrier. The linear reluctance motor includes a set of electromagnets and a first magnetic material. The one or more linear stators include the set of electromagnets and the mover includes the first magnetic material, or the mover includes the set of electromagnets and the one or more linear stators include the first magnetic material. The apparatus includes a controller connected to the set of electromagnets.
    Type: Grant
    Filed: December 14, 2022
    Date of Patent: April 8, 2025
    Assignee: Applied Materials, Inc.
    Inventors: Thorsten Meiss, Alexander Sendobry
  • Publication number: 20250112052
    Abstract: Disclosed herein are methods for forming opening ends within semiconductor structures. In some embodiments, a method may include providing an opening formed in a layer of a semiconductor device, wherein the opening comprises a set of sidewalls opposite one another, and first and second end walls connected to the sidewalls, wherein each of the first and second end walls defines a tip end and a set of curved sections extending between the tip end and the set of sidewall. The method may further include performing an ion etch to the opening by delivering an ion beam at a non-zero angle relative to a plane defined by the layer of the semiconductor device, wherein the ion etch comprises a lean-gas chemistry, and wherein the ion etch causes the layer of the semiconductor device to be removed faster along the set of curved sections than along the set of sidewalls.
    Type: Application
    Filed: September 29, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Yi-Hsin CHEN, Kevin R. Anglin, Yong Yang, Solomon Belangedi Basame, Yung-Chen Lin, Gang Shu
  • Publication number: 20250112043
    Abstract: Disclosed herein are methods for passivating SiC substrate defects using a low-energy treatment. In some embodiments, a method may include providing a silicon carbide (SIC) substrate, treating the SiC substrate using an ion implant or a plasma doping process, forming a first epitaxial layer over an upper surface of the SiC substrate after the SiC substrate is treated, and forming a second epitaxial layer over the first epitaxial layer.
    Type: Application
    Filed: December 20, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Vikram M. BHOSLE, Hans-Joachim L. GOSSMANN, Stephen E. KRAUSE, Deven Raj MITTAL, Hiroyuki ITO
  • Publication number: 20250112038
    Abstract: Exemplary semiconductor processing methods may include providing deposition precursors to a processing region of a semiconductor processing chamber. The deposition precursors may include a silicon-carbon-and-nitrogen-containing precursor. A substrate may be disposed within the processing region. The methods may include forming plasma effluents of the deposition precursors. The methods may include depositing a layer of silicon-carbon-and-nitrogen-containing material on the substrate. The layer of silicon-carbon-and-nitrogen-containing material may be characterized by a dielectric constant of less than or about 4.0. The layer of silicon-carbon-and-nitrogen-containing material may be characterized by a leakage current at 2 MV/cm of less than or about 3E-08 A/cm2.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Shanshan Yao, Xinyi Lu, Bo Xie, Chi-I Lang, Li-Qun Xia
  • Publication number: 20250112056
    Abstract: Exemplary semiconductor processing methods may include a substrate housed in the processing region. A layer of silicon-containing material may be disposed on the substrate, a patterned resist material may be disposed on the layer of silicon-containing material, and a layer of carbon-containing material may be disposed on the patterned resist material and the layer of silicon-containing material. The methods may include providing a hydrogen-containing precursor, a nitrogen-containing precursor, or both to a processing region of a semiconductor processing chamber, forming plasma effluents of the hydrogen-containing precursor and/or the nitrogen-containing precursor, and contacting the substrate with the plasma effluents of the hydrogen-containing precursor and/or the nitrogen-containing precursor. The contacting may remove a portion of the layer of carbon-containing material.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Sonam Dorje Sherpa, Alok Ranjan
  • Publication number: 20250108477
    Abstract: A Chemical Mechanical Polishing (CMP) process may generally apply more pressure around a periphery of the polishing pad than at the center of the polishing pad. This may cause uneven material removal as the substrate moves along the surface of the polishing pad. Therefore, the polishing pad may include one or more recesses around a periphery of the polishing pad to relieve pressure on the substrate. The one or more recesses may be connected to channels that extend radially outward from the recesses to the edge of the polishing pad. The recesses may collect polishing slurry during the CMP process and direct the slurry into the channels. The channels may then expel the collected polishing slurry off of the polishing pad to clear the recesses.
    Type: Application
    Filed: September 28, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Huanbo Zhang, Ekaterina A. Mikhaylichenko, Jeonghoon Oh, Andrew Nagengast, Erik S. Rondum, Brian J. Brown, Zhize Zhu
  • Publication number: 20250112026
    Abstract: Techniques for inverting implanter process model for parameter generation are described. A method comprises receiving a set of process parameters and associated values for an ion implanter by an inverted control model, the inverted control model comprising an artificial neural network (ANN), predicting a set of control parameters and associated values for the ion implanter based on the set of process parameters and associated values by the inverted control model, and presenting the set of control parameters and associated values on a graphical user interface (GUI) of an electronic display. Other embodiments are described and claimed.
    Type: Application
    Filed: September 28, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventor: Richard Allen SPRENKLE
  • Publication number: 20250112090
    Abstract: Methods of forming devices comprise forming a dielectric layer on a substrate, the dielectric layer comprising at least one feature defining a gap including sidewalls and a bottom. A self-assembled monolayer (SAM) is formed on the bottom of the gap, and a barrier layer is formed on the SAM before selectively depositing a metal liner on the barrier layer. The SAM is removed after selectively depositing the metal liner on the barrier layer.
    Type: Application
    Filed: December 12, 2024
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Ge Qu, Zhiyuan Wu, Feng Chen, Carmen Leal Cervantes, Yong Jin Kim, Kevin Kashefi, Xianmin Tang, Wenjing Xu, Lu Chen, Tae Hong Ha
  • Publication number: 20250113577
    Abstract: Embodiments of the disclosure advantageously provide semiconductor devices, fin field effect transistors (FinFETs) in particular, and methods of manufacturing such devices having improved effective capacitance (Ceff). The FinFETs include a gate structure in which airgaps are provided by recessing a high-k material layer disposed between the gate structure and a spacer layer, thereby reducing the effective dielectric constant in the high-k dielectric layer and improving effective capacitance (Ceff) of the device.
    Type: Application
    Filed: September 23, 2024
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Veeraraghavan S. Basker, Sai Hooi Yeong, Ashish Pal, El Mehdi Bazizi, Benjamin Colombeau, Balasubramanian Pranatharthiharan
  • Publication number: 20250112054
    Abstract: Exemplary methods of semiconductor processing may include providing an etchant precursor to a processing region of a semiconductor processing chamber. A structure may be disposed within the processing region. The structure may include a first silicon-containing material. The structure may include a second silicon-containing material, an oxygen-containing material, or both. The methods may include contacting the structure with the etchant precursor. The contacting with the etchant precursor may etch at least a portion of the second silicon-containing material or the oxygen-containing material from the structure. The methods may include providing a carbon-containing precursor to the processing region of the semiconductor processing chamber. The methods may include contacting the structure with the carbon-containing precursor. The contacting with the carbon-containing precursor may replenish carbon in the first silicon-containing material.
    Type: Application
    Filed: September 24, 2024
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Yuriy Shusterman, Sean Reidy, Sai Hooi Yeong, Lisa Megan McGill, Benjamin Colombeau, Andre P. Labonte, Veeraraghavan S. Basker, Balasubramanian Pranatharthiharan
  • Publication number: 20250112051
    Abstract: Exemplary semiconductor processing methods may include providing an oxygen-containing precursor to a processing region of a semiconductor processing chamber. A substrate may be housed within the processing region. A first layer of silicon-and-germanium-containing material, a second layer of silicon-and-germanium-containing material, and a layer of silicon-containing material may be disposed on the substrate. The methods may include contacting the substrate with the oxygen-containing precursor. The contacting may oxidize at least a portion of the second layer of silicon-and-germanium-containing material. The methods may include providing a first etchant precursor to the processing region and contacting the substrate with the first etchant precursor. The contacting may selectively etch the first layer of silicon-and-germanium-containing material. The methods may include providing a second etchant precursor to the processing region.
    Type: Application
    Filed: September 29, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Jiayin Huang, Zihui Li, Yi Jin, Anchuan Wang, Nitin K. Ingle
  • Publication number: 20250112046
    Abstract: Exemplary semiconductor processing methods may include flowing a silicon-containing precursor into a substrate processing region of a semiconductor processing chamber. The methods may include flowing a boron-containing precursor into the substrate processing region of the semiconductor processing chamber. The methods may include depositing a boron-and-silicon-containing layer on a substrate in the substrate processing region of the semiconductor processing chamber. The boron-and-silicon-containing layer may be characterized by an increasing ratio of boron-to-silicon from a first surface in contact with the substrate to a second surface of the boron-and-silicon-containing layer opposite the first surface. A flow rate of the boron-containing precursor may be increased during the deposition of the boron-and-silicon-containing layer.
    Type: Application
    Filed: December 13, 2024
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Yi Yang, Krishna Nittala, Rui Cheng, Karthik Janakiraman, Diwakar Kedlaya, Zubin Huang, Aykut Aydin
  • Publication number: 20250112082
    Abstract: Embodiments of the present disclosure generally relate to a lift pin guide. The lift pin guide includes a cylindrical main section, a flange, a cylindrical recess, a cylindrical extension, and a bore. The flange is disposed at a first end of the cylindrical main section and has a diameter greater than a diameter of the cylindrical main section. The cylindrical recess is formed in a first surface of the flange, the first surface of the flange being opposite the cylindrical main section, and the cylindrical recess having an outer diameter less than the diameter of the cylindrical main section. The cylindrical extension protrudes beyond the first surface of the flange, the cylindrical extension being concentric with the cylindrical main section. The bore is formed through the cylindrical main section and the cylindrical extension.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventor: Hugo RIVERA
  • Publication number: 20250112039
    Abstract: Exemplary semiconductor processing methods may include providing a silicon-containing precursor to a processing region of a semiconductor processing chamber. A substrate including one or more features may be housed within the processing region. The methods may include providing a hydrogen-containing precursor to the processing region of the semiconductor processing chamber. The methods may include forming plasma effluents of the silicon-containing precursor and the hydrogen-containing precursor. The methods may include depositing a silicon-containing material on the substrate. The silicon-containing material may extend into the one or more features.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 3, 2025
    Applicant: Applied Materials, Inc.
    Inventors: John Bae, Praket Prakash Jha, Shuchi Sunil Ojha, Jingmei Liang
  • Patent number: D1069863
    Type: Grant
    Filed: August 4, 2022
    Date of Patent: April 8, 2025
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Abhishek Chowdhury, Nataraj Bhaskar Rao, Edwin C. Suarez, Harisha Sathyanarayana, Diego Ramiro Puente Sotomayor, Qanit Takmeel, Mohammad Kamruzzaman Chowdhury, Arun Chakravarthy Chakravarthy