Abstract: Polyether polyols with an OH number of from 15 to 120 mg of KOH/g are produced by (i) introducing a mixture of DMC catalyst and a poly(oxyalkylene)polyol or a mixture of DMC catalyst and a polyether polyol (“heel”) obtainable by the process according to the invention is initially into a reactor and (ii) continuously introducing one (or more) low molecular weight starter compound(s) with a (mixed) hydroxyl functionality of from 2.2 to 6.0 and a mixture composed of a) 73 to 80 parts by weight (per 100 parts by weight of a) plus b)) of ethylene oxide and b) 27 to 20 parts by weight (per 100 parts by weight of a) plus b)) of at least one substituted alkylene oxide corresponding to a specified formula into the mixture from step (i). These polyether polyols are particularly useful for the production of flexible polyurethane foams.
Type:
Application
Filed:
March 17, 2010
Publication date:
September 22, 2011
Applicants:
Bayer MaterialScience LLC, Bayer MaterialScience AG
Inventors:
Bert Klescewski, Jörg Hofmann, Klaus Lorenz, Jack R. Reese, Jose F. Pazos
Abstract: Composition and process for low temperature curing of polyuretdione-polyol compositions in which the polyuretdione is prepared from a polyisocyanate with isocyanate groups and a polyol containing primary hydroxyl groups. The catalyst for the composition and process is an amine catalyst containing the group —N?C—N—, being aprotic, having a pKa greater than 20 and upon addition to the liquid coating composition causing a phase-change of the coating composition from liquid to solid at 25° C. and 1 atm. within one week.
Type:
Application
Filed:
March 19, 2010
Publication date:
September 22, 2011
Applicants:
Bayer MaterialScience LLC, Bayer MaterialScience AG, PPG Industries, Inc.
Inventors:
Myron W. Shaffer, Abdullah Ekin, Carol L. Kinney, Dorota Greszta-Franz, Jonathan T. Martz, Jun Deng, Deborah E. Hayes, Stephen J. Thomas
Abstract: This invention relates to sprayable polyurethaneurea compositions, composite articles comprising at least one layer of these polyurethaneurea compositions and at least one layer of a polyurethaneurea foam forming composition, and to a process for the production of these composites.
Abstract: Compositions for forming molded articles, particularly, shells for automotive applications are made up of melt blends of aliphatic thermoplastic urethane elastomer and an olefin-containing block copolymer crosslinked to a gel content of from 5 to 95%. These compositions may be blended to form a powder, pellets, microspheres or minibeads which may then be cast to form air bag door and instrument panel cover skins which may meet automotive deployment and weathering requirements.
Type:
Application
Filed:
August 8, 2008
Publication date:
July 21, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
William M. Humphrey, Paul Drago, Jeffrey S. Armour, Jim E. Ingram, James R. Charron
Abstract: A thermoplastic molding composition characterized by its flame retardance and impact strength is disclosed. The composition contains (A) linear aromatic (co)polycarbonate, (B) a graft (co)polymer having core-shell morphology, the shell containing polymerized alkyl(meth)acrylate and the core containing interpenetrated and inseparable polyorganosiloxane and poly(meth)alkyl acrylate components, (C) a phosphorous-containing flame retardant compound, (D) fluorinated polyolefin and (E) a boron compound, and optionally SAN. The composition is further characterized in that it contains no polyalkylene terephthalate.
Abstract: The present invention relates to a polyether carbonate polyol made by copolymerizing a starter molecule with carbon dioxide, at a pressure ranging from about 10 psia to about 2,000 psia, and an alkylene oxide, at a temperature ranging from about 50° C. to about 190° C. and in the presence of from about 0.001 wt. % to about 0.2 wt. % of a substantially non-crystalline double metal cyanide (DMC) catalyst, wherein the polyol has an incorporated carbon dioxide content of from about 1 wt. % to about 40 wt. %, wherein the ratio of cyclic carbonate by-product to total carbonate is less than about 0.3 and wherein the weight percentages are based on the weight of the polyol. The inventive polyether carbonate polyols may find use in producing polyurethane foams, elastomers, coatings, sealants and adhesives with improved properties.
Type:
Grant
Filed:
July 24, 2006
Date of Patent:
July 12, 2011
Assignee:
Bayer MaterialScience LLC
Inventors:
Karl W. Haider, Kenneth G. McDaniel, John E. Hayes, Jianzhong Shen
Abstract: The present invention relates to a binder-containing coating composition, which may be cured by free radical polymerization, wherein the binder resins contain A) the reaction product of i) one or more polyisocyanates with ii) a hydroxyl component containing ii-a) one or more hydroxyl compounds containing two ethylenically unsaturated groups, B) the reaction product of i) one or more polyisocyanates with ii) a hydroxyl component containing ii-a) one or more hydroxy functional lactone ester (meth)acrylates having a number average molecular weight of about 200 to 2,000, and C) the reaction product of i) one or more polyisocyanates with ii) a hydroxyl component containing ii-a) one or more hydroxy functional (meth)acrylates.
Type:
Grant
Filed:
April 12, 2005
Date of Patent:
June 7, 2011
Assignee:
Bayer MaterialScience LLC
Inventors:
Richard R. Roesler, Charles A. Gambino, Catherine M. Britsch
Abstract: The present invention provides a thermoplastic molding composition containing an aromatic polycarbonate and a core-shell graft copolymer which is coagulated with a salt of a metal element selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, francium, beryllium, magnesium, calcium, strontium, barium and radium. The molding composition may optionally include a polyalkylene terephthalate. The inventive thermoplastic molding composition exhibits improved hydrolytic stability over a comparable thermoplastic molding composition produced with a core shell graft copolymer coagulated with a salt of a metal element not selected from the group consisting of lithium, sodium, potassium, rubidium, cesium, francium, beryllium, magnesium, calcium, strontium, barium and radium.
Abstract: Fire-resistant, medium density molded polyurethane foams which may be removed from a mold in substantially shorter times than previously possible are produced by the process of the present invention. These reduced de-mold times are achieved by including a solid flame retardant composition in the polyurethane foam forming composition. This solid flame retardant composition includes a melamine coated ammonium polyphosphate and zinc borate.
Abstract: Compositions for forming molded articles, particularly, shells for automotive applications are made up of an aliphatic thermoplastic urethane/urea elastomer and, optionally, one or more copolymers, such as an olefin-containing or styrene containing copolymer. These compositions may be used to form a powder, pellets, microspheres or minibeads which may then be cast to form air bag door and instrument panel cover skins which may meet automotive deployment and weathering requirements.
Type:
Application
Filed:
August 8, 2008
Publication date:
May 5, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
William M. Humphrey, Paul Drago, Terry L. Anderson
Abstract: A process and an apparatus for treating large articles to impart color or performance enhancing additives to the article in which a treatment system which includes: (i) a coloring solution and/or a solution containing at least one performance enhancing additive, (ii) water, and (iii) a solvent such as ethylene glycol monobutyl ether and diethylene glycol is applied to the article.
Type:
Grant
Filed:
May 16, 2007
Date of Patent:
April 12, 2011
Assignee:
Bayer MaterialScience LLC
Inventors:
Edward F. Kaczkowski, Robert A. Pyles, Daniel E. Jaskiewicz, Rick L. Archey, George See, Ronald J. Rathi
Abstract: The process of the present invention provides for the manufacture of lower molecular weight DMC-catalyzed polyols than is possible using non-acidified continuous addition of starter (CAOS) feeds, by adding excess acid to a starter feed stream over that required for mere neutralization of the basicity of the starter. The benefits of the invention also extend to starters which do not contain basicity. Polyether polyols made by the inventive process may be used to produce improved polyurethane products such as coatings, adhesives, sealants, elastomers, foams and the like.
Abstract: Compositions for forming molded articles, particularly, shells for automotive applications are made up of melt blends of an aliphatic thermoplastic urethane elastomer and one or more polyolefin-based modifiers. These compositions may be blended to form a powder, pellets, microspheres or minibeads which may then be cast to form air bag door and instrument panel cover skins which may meet automotive deployment and weathering requirements.
Type:
Application
Filed:
August 8, 2008
Publication date:
March 31, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
William M. Humphrey, Paul Drago, Terry L. Anderson, James R. Charron
Abstract: The present invention relates to a flame-retardant, optically clear thermoplastic molding composition. The composition contains a A) about 60 pbw to about 97 pbw of a polycarbonate, B) about 1 pbw to about 20 pbw of bromine-substituted oligocarbonate, C) about 1 pbw to about 20 pbw of a phosphorus-containing compound and D) about 0.01 pbw to about 1 pbw of at least one alkali or alkaline-earth salt of perfluoroalkane sulfonic acid and optionally E) about 0.01 to about 1 pbw of a phosphite antioxidant/stabilizer. In accordance with UL-94 standard the flame-retardant, optically clear thermoplastic molding composition is rated 5VA at 3.00 mm and V-0 at 2.3 mm, more preferably V-0 at 1.5 mm according to UL-94.
Type:
Application
Filed:
September 23, 2009
Publication date:
March 24, 2011
Applicants:
Bayer MaterialScience LLC
Inventors:
Marina Rogunova, Nicolas Sunderland, James P. Mason, Hans Franssen, Berit Krauter
Abstract: The present invention is directed to a process for coating a wood substrate, the coating composition curable by radiation having a wavelength of 320 nm to 450 nm and the coated product so-produced.
Type:
Application
Filed:
March 4, 2009
Publication date:
March 10, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
Aaron A. Lockhart, Robert A. Wade, Michael J. Dvorchak, Clifford M. Bridges
Abstract: The present disclosure is directed to an aliphatic isocyanate-based moisture-curable resin. The disclosed resin may include an aliphatic isocyanate functional material and an cycloaliphatic isocyanate functional material. The resin may be used to formulate a coating composition that may exhibit no substantial sag when applied at a wet film thickness of at least 6 mils, and no substantial blistering when cured to a dry film thickness of at least 6 mils.
Type:
Application
Filed:
August 27, 2009
Publication date:
March 3, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
Kurt E. Best, Michael K. Jeffries, Ahren Olson, Carl Angeloff
Abstract: The present invention relates to an aqueous polyurethane coating composition comprising: 1) 1 to 99 wt. % of the reaction product of: a) a polyol component, which is soluble or dispersible in water and is the reaction product of a polyisocyanate component containing 50 to 100 wt. % of an aliphatic diisocyanate, a polyol component containing one or more polyether polyols and having an OH number of 25 to 350 mg KOH/g solids and an isocyanate-reactive component containing at least one group capable of salt formation; and b) polyisocyanate component, which is soluble or dispersible in water, has blocked isocyanate groups and is the reaction product of one or more polyisocyanates having an isocyanurate group content of 2 to 30 wt. %, a reversible, monofunctional blocking agent for isocyanate groups, a nonionic hydrophilic component and a stabilizing component which has 1 to 2 hydrazide groups and a molecular weight of 70 to 300; and 2) 1 to 99 wt.
Type:
Application
Filed:
August 18, 2009
Publication date:
February 24, 2011
Applicant:
Bayer MaterialScience LLC
Inventors:
Raymond Stewart, Scott A. Grace, Dennis Postupack, Louis Mattos, JR., Ramesh Subramanian, Abdullah Ekin, Sterling L. Steward, Christopher R. Mubarak
Abstract: The present invention relates to a polyether carbonate polyol made by copolymerizing a starter molecule with carbon dioxide, at a pressure ranging from about 10 psia to about 2,000 psia, and an alkylene oxide, at a temperature ranging from about 50° C. to about 190° C. and in the presence of from about 0.001 Wt. % to about 0.2 wt. % of a substantially non-crystalline double metal cyanide (DMC) catalyst, wherein the polyol has an incorporated carbon dioxide content of from about 1 wt. % to about 40 wt. %, wherein the ratio of cyclic carbonate by-product to total carbonate is less than about 0.3 and wherein the weight percentages are based on the weight of the polyol. The inventive polyether carbonate polyols may find use in producing polyurethane foams, elastomers, coatings, sealants and adhesives with improved properties.
Type:
Application
Filed:
September 13, 2010
Publication date:
December 30, 2010
Applicant:
Bayer MaterialScience LLC
Inventors:
Karl W. Haider, Kenneth G. McDaniel, John E. Hayes, Jianzhong Shen
Abstract: The present invention provides a process for the polyoxyalkylation of a starter involving establishing oxyalkylation conditions in an oxyalkylation reactor in the presence of a double metal cyanide (DMC) catalyst, continuously introducing into the reactor at least one alkylene oxide and an acidified, ultra-low water content starter, in which the starter contains greater than about 100 ppm and less than or equal to about 500 ppm water, based on the weight of the starter, and recovering an oxyalkylated low molecular weight starter polyether product. The inventive process allows the production of short chain polyether polyols which have hydroxyl numbers of from greater than 250 up to about 500, from hygroscopic initiators, such as glycerin, without DMC catalyst deactivation.
Type:
Application
Filed:
June 23, 2009
Publication date:
December 23, 2010
Applicant:
Bayer MaterialScience LLC
Inventors:
Jose F. Pazos, Edward P. Browne, Anthony Loveday
Abstract: A method of making a polyether-polydialkylsiloxane block copolymer is provided. The method comprises providing a mixture comprising at least one alkylene oxide and at least one silanol-terminated polydialkylsiloxane; and polymerizing the mixture in the presence of a double metal cyanide complex catalyst, and optionally in the presence of an aprotic solvent and/or an antioxidant. A polyether-polydialkylsiloxane block copolymer having a molecular weight of 150-50,000 g/mole and having a polydispersity index of 1.0 to 1.5 made by the above method is also provided.
Type:
Grant
Filed:
January 17, 2007
Date of Patent:
November 16, 2010
Assignee:
Bayer MaterialScience LLC
Inventors:
Karl W. Haider, James Y. J. Chung, Jeffrey F. Dormish, Rick V. Starcher, Irene L. Yano, Edwin R. Hortelano