Abstract: Disclosed is a viscous coupling that has a housing that carries ribs that are arranged concentrically about a central axis. A rotor is provided that can rotate relative to the housing about the central axis in a predetermined direction. The rotor also carries ribs, and the ribs of the housing and the rotor are arranged in a working chamber surrounded by the housing. Also provided is a fluid reservoir. A fluid discharge line leads from the working chamber to the fluid reservoir. A wiper is moveably arranged between the housing and the rotor and scrapes fluid from the rotor and feeds it to the fluid discharge line. A stop is provided for the wiper and is arranged next to the rotor.

Abstract: The present invention relates to a valve arrangement (100) for a multi-channel turbine (10), having a housing section (300) with a first volute (320), with a second volute (340) and with a connecting region (360) between the first volute (320) and the second volute (340), and having a valve body (110) for closing off the connecting region (360) in a closed position of the valve body (110). A wall region (370) of the housing section (300), which wall region is arranged in the connecting region (360) and is situated opposite the valve body (110) in the closed position, is configured to be optimized in terms of flow to increase, during operation of the valve arrangement (100), a rate of flow transfer of exhaust gas between the first volute (320) and the second volute (340) in an open position of the valve body (110).

Abstract: A stator for an electric machine includes a stator core with a multi-phase winding arranged on the stator core. The stator core has a plurality of slots formed therein and defines a first axial end and a second axial end. The multi-phase winding includes multiple parallel paths for each winding phase, each parallel path completing multiple revolutions around the stator core, and each parallel path comprising a series of slot segments arranged in layers of the plurality of slots and end turns alternately connecting consecutive slot segments on the first axial end and the second axial end. A pitch of the end turns connecting the slot segments for at least one parallel path alternates between a first pitch on the first axial end and a second pitch on the second axial end, the second pitch being different from the first pitch.

Abstract: A compressor housing (12) for a turbocharger includes a recirculation cavity (4) formed in a portion of the compressor housing (12). The recirculation cavity (4) is defined by an inner cavity wall (2) and an outer cavity wall (5). In addition, an inlet groove (1) and an outlet (7) are formed in the recirculation cavity (4) for circulating airflow from the compressor housing (12) through the recirculation cavity (4), and at least one recirculation noise obstruction (6) is fixedly secured within the recirculation cavity (4) to disrupt air flow through the cavity and reduce noise in the compressor housing (12).

Abstract: A bearing assembly for a charging apparatus. The bearing assembly comprises a bearing housing and a shaft. The bearing assembly further comprises a compressor-side bearing bushing and a turbine-side bearing bushing which together support the shaft inside a bearing bore of the bearing housing. The bearing assembly is configured to supply unequal amounts of lubricant to a compressor-side outer lubrication gap of the compressor-side bearing bushing and to a turbine-side outer lubrication gap of the turbine-side bearing bushing. The bearing assembly is further configured to supply unequal amounts of lubricant to a compressor-side inner lubrication gap of the compressor-side bearing bushing and to a turbine-side inner lubrication gap of the turbine-side bearing bushing.

Abstract: An assembly (2) is described for the electrical connection of two components, in particular of a power electronics switch (58) to an electric motor (56) of a charging device (48), wherein a first component (24) has a first contact element (4) made from a conductive material and formed along a longitudinal axis (6) and designed with an outer surface (8) at least partially surrounding the longitudinal axis (6), and a second component (30) has a second contact element (14) made from a conductive material and is designed with a cavity (18) formed along the longitudinal axis (6), whose inner surface (20) corresponds to the outer surface (8) of the first contact element (4), wherein either the inner surface (20) of the second contact element (14) or the outer surface (8) of the first contact element (4) is provided with a profile (22) which has a plurality of projecting elements, wherein the inner surface (20) and the outer surface (8) are selected with respect to their lateral dimensions such that the projecting e

Abstract: A turbocharger includes a compressor assembly having a compressor housing defining a ported shroud and a switchable trim compressor. The switchable trim compressor is moveable from an open trim position to a closed trim position, with the closed trim position minimizing a diameter of the air inlet opening and blocking air flow through the ported shroud. The positioning of the switchable trim compressor in the open position increases the diameter of the air inlet opening and allows a recirculation air flow through the ported shroud from an interior of the compressor assembly to a position upstream of the switchable trim compressor at a position near the air inlet opening.

Abstract: An electrically-controlled variable camshaft timing (VCT) system including a sun gear, having an inner axial surface, configured to communicate torque from an output shaft of an electric motor to a gearbox assembly; and a collet sleeve having at least one slot configured to engage the output shaft of the electric motor and a relief section permitting radial-inward compression and an outer axial surface that releasably engages the inner axial surface of the sun gear such that the outer axial surface of the collet sleeve is engaged with the inner axial surface of the sun gear while an amount of torque applied to the sun gear by the output shaft is below a predetermined torque threshold and the sun gear and the collet sleeve are angularly displaced relative to each other when an amount of torque applied to the sun gear by the output shaft is at or above the predetermined torque threshold.

Abstract: A waste heat recovery system for recovering waste heat of in internal combustion engine includes a turbine expander. The turbine expander includes a turbine blade, a shaft coupled to and rotatable by the turbine blade, and a nozzle assembly. The nozzle assembly includes a nozzle block disposed about the shaft and adjacent the turbine blade, a first nozzle component coupled to the nozzle block, and a second nozzle component coupled to the nozzle block. The first nozzle component defines a first nozzle having a first geometrical configuration. The second nozzle component defines a second nozzle having a second geometrical configuration that is different from the first geometrical configuration. The waste heat recovery system also includes a flow control device in fluid communication with the turbine expander. The waste heat recovery system further includes a controller in communication with the flow control device.

Abstract: A bearing assembly for a charging apparatus. The bearing assembly comprises a bearing housing and a shaft. The bearing assembly further comprises a compressor-side bearing bushing and a turbine-side bearing bushing which together support the shaft inside a bearing bore of the bearing housing. The compressor-side bearing bushing is configured differently than the turbine-side bearing bushing.

Abstract: An electric machine a stator having a stator core and windings positioned thereon. The stator core has a plurality of slots formed therein and a winding positioned in the plurality of slots. The winding includes at least four parallel paths distributed in slot sets of the stator core. Each slot set includes at least four contiguous slots including two left slots and two right slots. A first parallel path and a second parallel path are arranged in the two left slots for at least a first revolution of the winding around the core. The first parallel path and the second parallel path are arranged in the two right slots for at least a subsequent revolution of the winding around the core.

Abstract: The present invention relates to a method for the assembly of or for preparing to assemble a traction drive module (10) in a drivetrain (2) with the method steps: providing a traction drive module (10) having a transmission housing (18) in which are arranged a first gear wheel (40) rotatably mounted on the transmission housing (18), a second gear wheel (48) arranged at a center-to-center distance (58) to the first gear wheel (40), and a traction means (46) via which the first and second gear wheel (40, 48) are in rotary driving connection with one another; attaching an assembly aid (16) acting between the second gear wheel (48) and the transmission housing (18) and detachable from the traction drive module (10); and changing the center-to-center distance (58) by moving the second gear wheel (48) relative to the transmission housing (18) while adjusting a predetermined tension of the traction means (46) by means of the detachable assembly aid (16).

Abstract: An electric machine includes a core with windings positioned on the core. The windings include in-slot portions, end turns, and leads. The in-slot portions are positioned in slots of the core. The end turns extend from the in-slot portions at ends of the core. The leads extend from the in-slot portions and axially past the end turns. A bus bar assembly is positioned radially inward from the end turns. The bus bar assembly includes an arc portion, a plurality of axial lead connectors, and a plurality of axial phase terminals. The arc portion is positioned axially within the end turns. The axial lead connectors extend axially past the end turns and are connected to the leads. The axial phase terminals also extend axially past the end turns.

Abstract: A turbocharger includes a turbine housing. The turbine housing includes a turbine inlet wall defining an inlet passage, an exducer shroud wall defining an exducer interior, a turbine outlet wall defining an outlet passage, a wastegate port wall defining a wastegate channel, and a bushing wall coupled to the wastegate port wall and defining a bushing boss extending along a bushing axis, and a valve seat disposed about the wastegate channel. The turbocharger also includes a wastegate assembly. The wastegate assembly includes a valve element engageable with the valve seat. The wastegate port wall is disposed outside of the exducer interior such that the wastegate port wall and the bushing wall are configured to be thermally decoupled from the turbine inlet wall and such that relative displacement between the valve seat and the bushing axis is reduced during operation of the turbocharger.

Abstract: A transmission system includes a transmission housing and a countershaft having no less than two gears, with the gears defining a plurality of gear ratios. The transmission system also includes a module housing, a first output shaft rotatably coupled to the countershaft, and a second output shaft rotatably coupled to the countershaft. The transmission system further includes a first clutch configured to selectively rotatably couple the first output shaft to the countershaft. The transmission system also includes a second clutch configured to selectively rotatably couple the second output shaft to the countershaft. The transmission system further includes an electric machine configured to deliver rotational power to at least one of the first and second output shafts to deliver rotational power to the countershaft. The countershaft is rotatably coupled to either of the first and second output shafts for all of the gear ratios.

Abstract: An electrically-actuated variable camshaft timing (VCT) device, comprising: an input configured to receive rotational force from an electric motor; an output configured to couple with a camshaft of an internal combustion engine; a planet gear having radially outwardly extending gear teeth configured to engage ring gears and a radially-inwardly-facing surface; a planet pin, supporting the planet gear, having an outer surface and an axis of rotation about which the planet gear rotates; and a spring applying force in a substantially axial direction along the axis of rotation that moves the planet gear in a radial direction.

Abstract: An electric machine includes a stator assembly and a bus bar assembly. The stator assembly includes a core with windings positioned on the core. The windings include in-slot portions, end turns, and leads. The leads extend from the in-slot portions at one of the ends of the core with ends of the leads extending axially past the end turns. The leads include a first plurality of leads positioned on a first side of the stator opposite a second plurality of leads positioned on a second side of the stator. The bus bar is substantially circular in shape and positioned radially inward from the end turns. The bus bar assembly includes three bus bars, each bus bar connecting at least one of the first plurality of leads to at least one of the second plurality of leads.

Abstract: A permanently engaged starter system for use in a vehicle includes a duel-mass flywheel. The vehicle includes crankshaft, an engine block, and a transmission. The dual-mass flywheel includes an engine side primary, a transmission side primary mass, and a secondary mass. The permanently engaged starter system also includes a one-way clutch including an outer race disposed about the axis, and an inner race disposed about the axis and disposed between the outer race and the axis. The permanently engaged starter system additionally includes a ring gear rotatably coupled to one of the inner race and the outer race of the one-way clutch, with the other of the inner race and the outer race being rotatably coupled to the transmission side primary mass of the dual-mass flywheel. The one-way clutch is nested within the dual-mass flywheel with respect to the axis.

Abstract: A bearing assembly for supporting rotation of a shaft in a turbocharger includes an inner race extending along an axis. The inner race is configured to be coupled to the shaft. The bearing assembly also includes an outer race spaced radially from the inner race and a cage disposed radially between the inner race and the outer race. The bearing assembly further includes a rolling element disposed radially between the outer race and the inner race. The rolling element is disposed within the cage for supporting rotation of the shaft. The outer race defines a lubricant passageway configured to direct lubricant toward the cage.

Abstract: The present invention relates to an adjustment mechanism (100) for variably adjusting the cross-section of a compressor inlet (22) and further relates to a corresponding compressor (20) including such an adjustment mechanism (100). The adjustment mechanism (100) comprises a plurality of rotatable orifice elements (110) and an actuation ring (120). The actuation ring (120) is mechanically coupled to the plurality of orifice elements 110 such that rotation of the actuation ring 120 causes movement of the orifice elements 110. The movement of the orifice elements (110) thereby adjusts the cross-section of a compressor inlet (22). The adjustment mechanism (100) further comprises a plurality of support members (140) which are arranged axially between the plurality of orifice elements (110) and the actuation ring (120). Additionally, the adjustment mechanism (100) comprises a spring (130), more specific a ring-shaped wave spring.