Patents Assigned to BorgWarner
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Patent number: 11378123Abstract: In accordance with one aspect of the present disclosure, a turbocharger having a rolling element bearing (REB) assembly contained within a bearing housing includes an axial damper configured to dampen and limit axial displacement of the REB assembly. The axial damper can include different embodiments, including an elastomeric axial damper, wire mesh, or oil film, for interrupting contact between the bearing assembly and a displacement limit when an axial displacement force exceeds a preload force. Further, the axial damper can include an apparatus having at least two axially compressible rings, where one of the axially compressible rings includes a displacement limit feature.Type: GrantFiled: December 18, 2019Date of Patent: July 5, 2022Assignee: BorgWarner Inc.Inventors: Allan Douglas Kelly, Kurt Henderson, Michael Sean Ward
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Patent number: 11371423Abstract: A wastegate assembly for controlling flow of exhaust gas includes a valve element having a valve body and a valve shaft. The wastegate assembly further includes a spindle having a head defining an opening for receiving the valve shaft. The wastegate assembly further includes a washer coupled to the valve shaft and spaced from the spindle such that the spindle is disposed between the valve body and the washer. The spindle head or the washer includes a raised lip extending towards the other of the spindle head or the washer, with the other of the spindle head or the washer defining a notch configured to at least partially receive the raised lip and configured to cooperate with the raised lip to shield the biasing member from exhaust gas and high temperatures.Type: GrantFiled: September 20, 2019Date of Patent: June 28, 2022Assignees: BorgWarner Inc., GM Global Technology Operations LLCInventors: Dominic William DePaoli, Aaron Date, Michael Daniel Cola, Grant W. Brady
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Patent number: 11374510Abstract: A method for controlling an electric motor is described herein. The method comprises setting a current limit, a speed limit and a torque limit. The method also comprises sensing a DC link current, comparing the sensed DC link current with the current limit and adjusting the torque limit based on the comparison with the current limit to provide an adjusted torque limit. The method also comprises sensing the speed of the electric motor, comparing the speed with the speed limit and further adjusting the adjusted torque limit based on the comparison with the speed limit.Type: GrantFiled: May 23, 2017Date of Patent: June 28, 2022Assignee: BorgWarner Gateshead LimitedInventors: Richard Hellinga, Jason Wiseman, Howard Slater, Chris Pearce
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Patent number: 11371521Abstract: A turbomachine face seal includes a turbine wheel with a cylindrical shaft extending from the turbine wheel, defining an axis of rotation. The shaft may include a heat throttle, such as a piston ring and groove assembly, or a shaft weld pocket having an annular heat choke groove. Circumscribing the shaft is a casing and a seal ring having a groove with a seal element. To cool the seal element, a pressurized oil jet is directed toward the casing, and impinges against the casing. The oil jet may be angled or parallel with the axis of rotation. The casing may be configured to trap oil from the oil jet to cool the seal element.Type: GrantFiled: April 10, 2019Date of Patent: June 28, 2022Assignee: BorgWarner Inc.Inventors: Rajmohan Chandramohanan, Zachary Ashton, Michael Jay Burkett
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Patent number: 11371531Abstract: Compressor for charging a combustion engine, comprising a compressor housing (1) with a volute (2), a compressor wheel (3) being arranged in the compressor housing (1), the compressor wheel (3) turning about an axis (A) and transporting gas into the volute (2), and an inlet channel (4), at least an end portion of the inlet channel (4) being oriented in the direction of the axis (A) in order to direct gas towards the compressor wheel in the axial direction, wherein an exhaust gas channel (5) terminates into the inlet channel (4) upstream of the compressor wheel (3), and wherein the exhaust gas channel (5) can be shut off by means of a valve (6), wherein a housing (8) of a driving device (7) of the valve (6) is integrally formed with the compressor housing (1).Type: GrantFiled: March 13, 2020Date of Patent: June 28, 2022Assignee: BorgWarner Inc.Inventors: Steffen Meyer-Salfeld, Rolf Sauerstein, Iago Gonzalez
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Patent number: 11359679Abstract: The present invention relates to a disk clutch comprising a first disk set (32) which is connected rotationally fixed to a first disk carrier (18) and a second disk set (42) which is connected rotationally fixed to a second disk carrier (24), wherein the disks (34 through 40, 46 through 52) of the two disk sets (32, 42) may be brought into frictional engagement with one another via friction surfaces (54, 56), wherein recesses and/or grooves are provided in at least one or more friction surfaces (54, 56) of the disks (34 through 40; 46 through 52) of the first and/or second disk sets (32; 42). A first type of recesses and/or grooves (68) is thereby provided, which is generated by a material shaping and/or a material casting and/or a non-material removing first manufacturing method, and a second type of recesses and/or grooves (70) is provided, which is generated by a material removing second manufacturing method.Type: GrantFiled: May 17, 2018Date of Patent: June 14, 2022Assignee: BorgWarner Inc.Inventor: Michael Wilhelm Schaefer
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Patent number: 11357114Abstract: What is described is a mounting aid for mounting electrical components, in particular electrolytic capacitors or chokes, on a printed circuit board, said mounting aid comprising a body, which has compartments for receiving the electrical components, wherein the compartments have a base with openings for the insertion of connection wires of the electrical components, and metal parts fastened to the body, which metal parts each form at least one contact pin on the underside of the body and each from a busbar for connection to electrical components in a plurality of compartments of the body.Type: GrantFiled: March 6, 2018Date of Patent: June 7, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Sisay Tadele, Helmut Hoppe, Alexander Dauth, Gerd Bräuchle
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Patent number: 11346226Abstract: A turbine wheel (100) for a turbocharger includes a hub (110) and blades (120). The hub includes a primary outer surface (116), a back wall surface (115), a peripheral edge (119) extending between the primary outer surface and the back wall surface, and a central axis (111). The hub has a back wall thickness measured parallel to the central axis from the primary outer surface to the back wall surface. The blades (120) extend from the primary outer surface of the hub and are integrally formed with the hub by casting. Each blade has a blade thickness measured tangential to the central axis between opposed surfaces of the blade. A maximum diameter of the peripheral edge is 60 mm or more. Over a majority of a radially outer region (117), a thickness ratio of the blade thickness to the back wall thickness varies by 25% or less. The radially outer region extends from the peripheral edge to a 25% meridional.Type: GrantFiled: December 22, 2017Date of Patent: May 31, 2022Assignee: BorgWarner Inc.Inventor: Lakshmi Srikar Yellapragada
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Patent number: 11333118Abstract: A solenoid-actuated valve includes a solenoid portion extending along a longitudinal axis. The solenoid portion includes a solenoid housing defining a solenoid interior, a coil, and an armature, with the armature being moveable along the longitudinal axis in response to energization of the coil. The solenoid-actuated valve also includes a valve portion coupled to the solenoid portion. The valve portion includes a valve member moveable by the armature. The solenoid-actuated valve further includes a valve filter disposed in the solenoid interior and/or coupled to the solenoid housing and configured to separate the solenoid interior from a hydraulic circuit when the valve portion is coupled to a valve housing for allowing fluid to flow into and out of the solenoid interior upon actuation of the armature.Type: GrantFiled: October 19, 2020Date of Patent: May 17, 2022Assignees: BorgWarner Inc., BorgWarner Emissions Systems, LLCInventors: Jean-Louis Lacorre, Thierry Mollard, Jeffrey J. Waterstredt
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Patent number: 11333071Abstract: A system includes a divided volute turbocharger that delivers compressed air to an internal combustion engine and receives exhaust gas from the internal combustion engine. The turbocharger includes a turbine housing, a first and second volute, and a turbine housing outlet. The system also includes turbine wheel disposed in the turbine housing and a vane ring disposed in the turbine housing between the turbine wheel and the volutes. The vane ring includes a plurality of vanes having an asymmetric vane pattern disposed on a vane ring surface of an annular disk that receives the turbine wheel therewithin to direct and control the flow of exhaust from the volutes into the turbine wheel with generally equal flow while significantly reducing HCF forcing function.Type: GrantFiled: October 26, 2020Date of Patent: May 17, 2022Assignee: BorgWarner Inc.Inventors: Greg Williams, Drew Yoder, Michael Eugene Harris, Paul Troxler, Abhishek Biswas, Craig Andrew Colont
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Patent number: 11333206Abstract: The actuator (20) comprises an electric drive means (22) and a drive member (26) being rotationally driven upon activation of the electric drive means (22), an output member (24) being rotationally connected to the drive member (26) by means of a first spring (28), and a second spring (32) being connected to the output member (24) and forming a one way clutch between the output member (24) and a fixed tube (34), wherein the electrical actuator (20) further comprises a regulation cup (30) being configured to engage with the second spring (32) to disconnect the output member (24) from the fixed tube (34).Type: GrantFiled: July 5, 2019Date of Patent: May 17, 2022Assignee: BorgWarner Sweden ABInventor: Lars Severinsson
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Patent number: 11325457Abstract: The present invention relates to a triple clutch device (2) for arrangement in a drivetrain of a motor vehicle having a double clutch device comprising a first disk clutch (40) for selective torque transmission between a first input-side disk carrier (52) and a first output-side disk carrier (54) and a second disk clutch (42) for selective torque transmission between a second input-side disk carrier (56), which is connected rotationally fixed to the first input-side disk carrier (52), and a second output-side disk carrier (58), and having a separating clutch device comprising a third disk clutch (44) for selective torque transmission between a third input-side disk carrier (60) and a third output-side disk carrier (62), wherein the first input-side disk carrier (52) is connected rotationally fixed to the third output-side disk carrier (62), and a first disk set (46) of the first disk clutch (40) and a third disk set (50) of the third disk clutch (44) are arranged nested in the radial directions (8, 10).Type: GrantFiled: November 20, 2019Date of Patent: May 10, 2022Assignee: BorgWarner Inc.Inventor: Hans Juergen Hauck
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Patent number: 11326670Abstract: A hydraulic tensioner for an internal combustion engine for tensioning a span of a chain or a belt has a piston with an internal reservoir connected to a high pressure chamber through a check valve assembly. The check valve assembly has a disk seat formed by an internal bulge within the piston; a check valve retainer within the piston, and a moveable disk that is received between the disk seat formed by the internal bulge and the check valve retainer and is moveable between a first position and a second position, and a check valve spring that is received between the check valve disk and the check valve retainer.Type: GrantFiled: December 16, 2019Date of Patent: May 10, 2022Assignee: BorgWarner Inc.Inventors: Keith B. Cobb, Paul Freemantle, Robert G Williamson, Adam C Hunt, Seongdo Hong
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Patent number: 11326483Abstract: A check valve for controlling the flow of a fluid into a variable camshaft timing phaser.Type: GrantFiled: December 11, 2019Date of Patent: May 10, 2022Assignee: BorgWarner Inc.Inventor: Augusto Fanzani
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Patent number: 11326473Abstract: A turbocharger includes a shaft, a compressor wheel, a turbine wheel, and a bearing assembly. The bearing assembly includes an inner race coupled to the shaft, and first and second outer races spaced radially from the inner race. The bearing assembly also includes a first rolling element disposed between the first outer race and the inner race, and a second rolling element disposed between the second outer race and the inner race. The bearing assembly further includes a first biasing member coupled to the first outer race and configured to bias the first outer race toward the second outer race and against the first rolling element to preload the first rolling element, and a second biasing member coupled to the second outer race and configured to bias the second outer race toward the first outer race and against the second rolling element to preload the second rolling element.Type: GrantFiled: December 18, 2019Date of Patent: May 10, 2022Assignee: BorgWarner Inc.Inventors: Erwin Perry Ellwood, III, Samuel Whitney Weldon, Donald Michael Kennedy
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Patent number: 11319835Abstract: The invention relates to a turbocharger for an internal combustion engine, comprising a housing (1) with an exhaust-gas-side and an air-side turbine blade (2), a shaft (3) connecting the turbine blades, and at least one radially acting rotary bearing for mounting the shaft (3), wherein the rotary bearing is designed as a hydrodynamic floating bearing, wherein a lubricant flows in a completely surrounding bearing gap (8) of the rotary bearing in the direction of rotation and has a local lubricant pressure, the bearing gap (8) has a contouring (10, 11, 10a, 11a, 12, 13, 14, 15) due to which the at least two local maxima (PM1, PM2) of the lubricant pressure are formed at two defined angular positions (W1, W2) in the direction of rotation.Type: GrantFiled: December 21, 2018Date of Patent: May 3, 2022Assignee: BorgWarner Inc.Inventor: Ivan Injac
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Patent number: 11317477Abstract: Disclosed is a heating device comprising a plate-shaped ceramic PTC resistor having a thickness, a front side, a back side and narrow sides, wherein the distance from the front side to the back side equals the thickness, and a first contact element and a second contact element, which are electrically contacting the PTC resistor. The PTC resistor is electrically contacted by the contact elements on opposite narrow sides.Type: GrantFiled: March 15, 2019Date of Patent: April 26, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Cian McCarthy, Thomas O'Carroll, Katherine O'Sullivan, Stephen Sweeney, Ivan Morris, Kevin Dukes
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Patent number: 11306376Abstract: The present invention relates to a waste gate component for a turbo charger comprising an alloy comprising about 30 to about 42 wt.-% Ni, about 15 to about 28 wt.-% Cr, about 1 to about 5 wt.-% Cr, about 1 to about 4 wt.-% Ti, and at least about 20 wt.-% Fe, and to processes for preparing such a waste gate component.Type: GrantFiled: December 7, 2016Date of Patent: April 19, 2022Assignee: BorgWarner Inc.Inventors: Gerald Schall, Melanie Gabel, Stephan Weniger
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Patent number: 11296570Abstract: An electric machine having a stator with windings all having the same length. The stator includes a plurality of slots. A plurality of windings are mounted in the slots of the stator core and define a plurality of poles circumferentially distributed about the stator core. Each winding defines at least a first wrap and a second wrap wherein each of the first and second wraps circumscribes the stator core. Each of the first and second wraps includes a wire segment disposed in a slot in each pole. The first wrap of each winding is primarily disposed in one of the layers and the second wrap of each winding is primarily disposed in a different one of the layers. The first wrap of each winding defines a first linear length and the second wrap of each winding defines a second linear length that differs from the first linear length.Type: GrantFiled: January 27, 2020Date of Patent: April 5, 2022Assignee: BorgWarner Inc.Inventors: Kirk E. Neet, Timothy J. Sailors
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Patent number: 11293536Abstract: A torque vectoring device for a vehicle is provided, comprising an electrical motor (110) being connected to a differential mechanism (20) via a first planetary gear set (120) and a second planetary gear set (130), said planetary gear sets (120, 130) sharing a common ring wheel (126), wherein the first planetary gear set (120) is connecting the electrical motor (110) to a cage (22) of the differential (20), and the second planetary gear set (130) is connecting the electrical motor (110) to an output shaft (24), and wherein the rotational axis (R) of the first planetary gear set (120) and the second planetary gear set (130) is arranged remote from the output shaft (24).Type: GrantFiled: September 21, 2018Date of Patent: April 5, 2022Assignee: BorgWarner Sweden ABInventor: Kristoffer Nilsson