Patents Assigned to BorgWarner
  • Patent number: 11203260
    Abstract: A clutch device includes a clutch input hub which is connectable to a drive unit (24), a clutch output hub which is connectable to an electric machine and/or to a transmission, a clutch via which the clutch input hub can be selectively brought into rotary driving connection with the clutch output hub, and an actuating piston for hydraulically actuating the clutch, a chamber to which fluid may be applied being assigned to said actuating piston, wherein fluid can be applied to the chamber via a first rotary feedthrough between a stationary component and the clutch input hub and via a second rotary feedthrough between the clutch input hub and the clutch output hub. The first rotary feedthrough and the second rotary feedthrough are designed on the side of clutch input hub facing outward in radial direction. A drivetrain having the clutch device is also included.
    Type: Grant
    Filed: January 23, 2019
    Date of Patent: December 21, 2021
    Assignee: BorgWarner Inc.
    Inventor: Frederik Johann Metzdorf
  • Patent number: 11203970
    Abstract: A wastegate assembly for controlling flow of exhaust gas includes a valve element having a valve body and a valve shaft. The wastegate assembly further includes a spindle having a head defining an opening and including a flat surface. The wastegate assembly further includes a washer coupled to the valve shaft and spaced from the spindle for securing the spindle to the valve shaft. The washer defines a bottom washer surface facing the flat surface of the spindle head, with the bottom washer surface including a flat region and a beveled region. A biasing member is disposed between the flat surface of the spindle and the flat and beveled regions of the washer. The beveled region extends oblique relative to the flat region for minimizing contact between the washer and the biasing member beyond the flat region.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: December 21, 2021
    Assignee: BorgWarner Inc.
    Inventors: Dominic William DePaoli, Aaron Date, Michael Daniel Cola, Georg Scholz, Marc Werner, Christian Cossmann, Jakob Penth, Christoph Müller, Ravi Patil
  • Patent number: 11199233
    Abstract: A friction material comprises a base and a friction generating layer penetrating into and integral with the base. The base presents a bonding surface. The friction generating layer presents a friction generating surface facing opposite the bonding surface of the base. The friction generating layer comprises fibrillated nanofibers, friction adjusting particles, and elastomeric particles. A curable resin is dispersed throughout the friction generating layer and the base of the friction material.
    Type: Grant
    Filed: November 23, 2016
    Date of Patent: December 14, 2021
    Assignee: BorgWarner Inc.
    Inventors: Feng Dong, Robert C. Lam
  • Patent number: 11195654
    Abstract: An inventive ignition coil has a transformer that includes a primary coil, a secondary coil and a core formed from stacked metal sheets. A plastic frame holds the sheets. A housing surrounds an interior in which the transformer is arranged and the interior is sealed with an electrically insulating casting compound. The housing comprises an interior wall bounding bounds a compartment in which a part of the core is arranged, the part of the core being outside the primary coil and the secondary coil.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: December 7, 2021
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Sven Schumm, Manfred Adolf, Timo Stifel, Dirk Wüstenhagen, Manuel Bauer, Alexander Stark
  • Patent number: 11197349
    Abstract: Disclosed is a heating rod comprising a ceramic heating element, a strip shaped contact sheet, and a housing in which the heating element and the contact sheet are arranged. The contact sheet is coated with nickel.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: December 7, 2021
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Anthony Maher, Thomas O'Carroll, Kevin Dukes
  • Patent number: 11186162
    Abstract: A number of variations may include a product comprising a first electrical machine and a second electrical machine operatively connected to a gearbox; at least one axle assembly operably attached to the gearbox; wherein the first electrical machine and the second electrical machine are constructed and arranged to drive the gearbox; and wherein the gearbox is constructed and arranged to drive the axle assembly.
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: November 30, 2021
    Assignee: BorgWarner, Inc.
    Inventors: Michael Schwekutsch, Robert F. Keller
  • Patent number: 11187106
    Abstract: A bearing heat shield, a turbomachine having a bearing heat shield and method for assembling such is disclosed. The bearing heat shield includes an outer annular ring extending around an outer circumference of the bearing heat shield, the outer annular ring has a flat surface and extends inward from an outer diameter measurement to a middle diameter measurement. The bearing heat shield further includes a concave surface, the concave surface being defined by a curvature and extending inward from the middle diameter measurement to an inner diameter measurement.
    Type: Grant
    Filed: May 23, 2019
    Date of Patent: November 30, 2021
    Assignee: BorgWarner Inc.
    Inventors: Dominic William DePaoli, Aaron Burke Date, Tanner Leigh Brookshire, Daniel Thomas Pruitt
  • Patent number: 11181444
    Abstract: A method for detecting glow plug replacement or an aging glow plug. The glow plugs are heated and monitored. When a threshold value is reached for a first glow plug, a first value of a temperature-dependent variable is measured for all other glow plugs and is stored as reference values associated with the first glow plug. This process is repeated until reference values associated with each glow plug have been determined and stored for each glow plug. The process is repeated to determine a set of comparative values. The comparative values are compared with the reference values. A deviation of a comparative from a reference value of less than a specified tolerance value is considered an agreement. The inventive process concludes which of the glow plugs of the engine are unaltered and which have a resistance-temperature characteristic that has been altered to an extent indicating replacement, aging or a defect.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: November 23, 2021
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Karen Gonzalez, Karsten Volland, Jörg Stöckle, Andreas Klingebiel
  • Patent number: 11174823
    Abstract: A hot gas exhaust recirculation valve includes a housing containing a duct for conducting gases, a drive chamber, and a valve stem which is mounted in the housing. The valve stem can be displaced in its longitudinal direction thereof and extends from the drive chamber into the duct. The end of the valve stem that is situated in the drive chamber is coupleable to a drive device. A closing body is fastened to the other end of the valve stem. The closing body is situated in the duct and has a closed position in which it separates an upstream section of the duct from a downstream section of the duct. A sealing ring surrounds the valve stem and is arranged between the duct and the drive chamber. The valve stem is supported within two bearing bushings that are spaced apart from each other, between which the sealing ring is arranged.
    Type: Grant
    Filed: May 4, 2016
    Date of Patent: November 16, 2021
    Assignee: BorgWarner Esslingen GmbH
    Inventors: Bernd Bareis, Jochen Wentz
  • Patent number: 11168749
    Abstract: A clutch (10) for selectively preventing rotatory movement of a cogged gear (12) about an axis may include an actuator (20) and a pivotally moveable pawl (40) that is interactive with the cogged gear (12). A plunger (24) may be radially movable within and by the actuator (20). A pair of axially spaced sidewalls (16, 18) may include an opposed radially extending slot (52). A pawl pusher (50) may be radially movable between the plunger (24) and the pawl (40). The pawl pusher (50) may include a pair of axially extending wing portions (54, 56) that may be slidably supported in one of the opposed slots (52) to limit movement of the pawl pusher (50) to radial, only. Axial and/or circumferential force loads transmitted to the pawl pusher (50) by the pawl (40) may not be transferred to the radially movable plunger (24).
    Type: Grant
    Filed: November 8, 2017
    Date of Patent: November 9, 2021
    Assignee: BorgWarner Inc.
    Inventors: Brett Peglowski, Calahan Campton, Michael W. Campbell
  • Patent number: 11168746
    Abstract: A coupling for an AWD vehicle comprises a disc package with alternate discs, which are connected for rotation with, but are axially movable in relation to an ingoing and an outgoing axle, respectively, of the coupling, and a hydraulic piston for pressing the disc package together under the action of hydraulic pressure, hereby establishing a connect mode, in which the ingoing axle is connected to the outgoing axle. A coupling slack adjuster is provided for mechanically establishing a rest position for the hydraulic piston in a disconnect mode, in which a predetermined slack in the disc package is established, irrespective of the wear of the discs.
    Type: Grant
    Filed: November 14, 2018
    Date of Patent: November 9, 2021
    Assignee: BorgWarner Sweden AB
    Inventor: Johan Nilsson
  • Patent number: 11165301
    Abstract: An electric machine includes a core with windings positioned on the core. The windings include in-slot portions, end turns, and leads. The in-slot portions are positioned in slots of the core. The end turns extend from the in-slot portions at ends of the core. The leads extend from the in-slot portions and axially past the end turns. A bus bar assembly is positioned radially inward from the end turns. The bus bar assembly includes an arc portion, a plurality of axial lead connectors, and a plurality of axial phase terminals. The arc portion is positioned axially within the end turns. The axial lead connectors extend axially past the end turns and are connected to the leads. The axial phase terminals also extend axially past the end turns.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: November 2, 2021
    Assignee: BorgWarner Inc.
    Inventors: Ian N. Alsman, Christopher Bledsoe
  • Patent number: 11162509
    Abstract: A turbine housing for a turbocharger includes an inlet passage and an outlet passage connected to a turbine housing body. The outlet passage has a longitudinal axis and comprises a first section and a second section downstream of the first section. The first section includes a first inlet opening having a first cross-sectional area, a first outlet opening downstream of the first inlet opening, and a first length between the first inlet opening and the first outlet opening, wherein the first section has an opening angle between 0° and 10° relative to the longitudinal axis along the first length. The second section downstream of the first section includes a second inlet opening, a second outlet opening downstream of the second inlet opening, a second cross-sectional area at least 1.8 times greater than the first cross-sectional area, and a second length between the second inlet opening and the second outlet opening that is less than 50% of the first length.
    Type: Grant
    Filed: March 4, 2020
    Date of Patent: November 2, 2021
    Assignee: BorgWarner Inc.
    Inventor: Konstantin Dietrich
  • Patent number: 11165298
    Abstract: An electric machine having a stator core with axially extending slots and a plurality of windings. Each stator winding defines a continuous electrical conductor having a first wire and a second wire connected in series. The first wire defines a plurality of first axially extending segments disposed in the slots and a plurality of first end turn segments. The second wire defines a plurality of second axially extending segments disposed in the slots and a plurality second end turn segments. The first wire is a solitary wire defining a first cross sectional area and the second wire comprises a plurality of individual strands wherein each strand defines a second cross sectional area less than the first cross sectional area. In slots containing both first and second axially extending segments, the second axially extending segments are disposed closer to the rotor than the first axially extending segments.
    Type: Grant
    Filed: March 12, 2019
    Date of Patent: November 2, 2021
    Assignee: BorgWarner Inc.
    Inventors: Tausif Husain, Josh Lahrman
  • Patent number: 11162543
    Abstract: A pawl clutch may include a first member having at least one notch, and a second member. The first member and the second member may be configured to rotate relative to each other at a speed differential when the pawl clutch is disengaged. The pawl clutch may further comprise at least one pawl moveably retained to the second member and configured to engage the pawl clutch by engaging the notch of the first member. The notch of the first member may have one of a chamfered edge and a concave edge.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: November 2, 2021
    Assignee: BorgWarner Inc.
    Inventors: Brett Peglowski, Calahan B. Campton, Michael W. Campbell
  • Patent number: 11156152
    Abstract: A waste heat recovery system for recovering waste heat of in internal combustion engine includes a turbine expander. The turbine expander includes a turbine blade, a shaft coupled to and rotatable by the turbine blade, and a nozzle assembly. The nozzle assembly includes a nozzle block disposed about the shaft and adjacent the turbine blade, a first nozzle component coupled to the nozzle block, and a second nozzle component coupled to the nozzle block. The first nozzle component defines a first nozzle having a first geometrical configuration. The second nozzle component defines a second nozzle having a second geometrical configuration that is different from the first geometrical configuration. The waste heat recovery system also includes a flow control device in fluid communication with the turbine expander. The waste heat recovery system further includes a controller in communication with the flow control device.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: October 26, 2021
    Assignee: BorgWarner Inc.
    Inventor: Frederick Michael Huscher
  • Patent number: 11152833
    Abstract: An electrical device with a conductor assembly having a conductor member and a nut. The conductor member has a wire cradle, a conductor body and a plurality of tab members. The wire cradle has a wire support portion and at least one crimp member extending from the wire support portion. The conductor body defines a terminal with a terminal face having a first hole formed therethrough. The wire cradle and the terminal face are disposed on opposite ends of the conductor body. Each of the tab members has a first portion, which is fixedly coupled to the conductor body, and a second portion that is coupled to the first portion and being spaced apart from the terminal. The tab members and the terminal form a cage. The nut is received in the cage and has a threaded aperture that is aligned to the first hole in the terminal face.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: October 19, 2021
    Assignee: BorgWarner Inc.
    Inventors: Philip J. Francis, Keith D. Vanmaanen, Branden L. Reeves
  • Patent number: 11149833
    Abstract: An electric drive module that includes a housing, a pair of drive units and a coupling unit. The drive units are disposed in the housing and each drive unit includes a motor unit and a friction brake. The motor unit has a stator, which is non-rotatably coupled to the housing, and a rotor that is rotatable about a motor axis and configured to drive a wheel of a vehicle. The friction brake has a first portion, which is non-rotatably coupled to the housing, and a second portion that is drivingly coupled to the rotor. The friction brake can be operated to create a rotational drag force that resists rotation of the second portion relative to the first portion. The coupling unit is configured to selectively rotatably couple the second portions of the friction brakes to one another.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: October 19, 2021
    Assignee: BorgWarner Inc.
    Inventors: Joel Maguire, Paul Diemer, Hakan Yilmaz
  • Patent number: 11146136
    Abstract: An electric machine includes a stator assembly and a bus bar assembly. The stator assembly includes a core with windings positioned on the core. The windings include in-slot portions, end turns, and leads. The leads extend from the in-slot portions at one of the ends of the core with ends of the leads extending axially past the end turns. The leads include a first plurality of leads positioned on a first side of the stator opposite a second plurality of leads positioned on a second side of the stator. The bus bar is substantially circular in shape and positioned radially inward from the end turns. The bus bar assembly includes three bus bars, each bus bar connecting at least one of the first plurality of leads to at least one of the second plurality of leads.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: October 12, 2021
    Assignee: BorgWarner Inc.
    Inventors: Ian N. Alsman, Christopher Bledsoe, Kirk Neet
  • Patent number: 11131238
    Abstract: The invention relates to a turbocharger with a variable turbine geometry, comprising a turbine (1, 2, 5, 6, 7, 8, 9) with a turbine rotor (1) which is rotatably mounted in a turbine housing (2); the turbine (1, 2, 5, 6, 7, 8, 9) comprising a blade bearing ring (5) being arranged about a turbine axis (A); wherein the blade bearing ring (5) supports a number of blade shafts (6); wherein adjustable guide blades (7) are arranged at the blade shafts (6) on a front side of the blade bearing ring (5); wherein blade levers (8) are arranged at the blade shafts (6) on a rear side of the blade bearing ring (5); wherein an adjustment ring (9) is arranged coaxially with the blade bearing ring (5) and engages with the blade levers (8), a rotation of the adjustment ring (9) relative to the blade bearing ring (5) providing for an adjustment of the guide blades (7); wherein the adjustment ring (9) comprises at least one axially protruding bearing stop (10), the bearing stop (10) being provided by deformation of the adjustment
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: September 28, 2021
    Assignee: BorgWarner Inc.
    Inventor: Thomas Ramb